REXROTH EFC3600 Series User manual

Operating Instructions
Electric Drives
and Controls Pneumatics Service
Linear Motion and
Assembly Technologies
Hydraulics
Rexroth Frequency Converter
EFC 3600
R912003768
Edition 03

Bosch Rexroth AG EFC 3600
Record of Revision
Edition Release Date Notes
DOK-RCON03-EFC-3600***-IT01-EN-P 2013/01 First edition
DOK-RCON03-EFC-3600***-IT02-EN-P 2013/04 Firmware update
DOK-RCON03-EFC-3600***-IT03-EN-P 2014/01
Added CE, UL and
RCM certification in-
formation; added ac-
cessories information
Reference
For documentation available in other type or language, please consult your local
sales partner or check www.boschrexroth.com/EFC3600.
Copyright
© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2014
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives
and Controls Co., Ltd. It may not be reproduced or given to third parties with-
out its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this docu-
mentation and the availability of the product.
RS-9fc09331c365acb30a6846a000d53c8a-3-en-US-12

English
Do not attempt to install or put these products into operation until you have
completely read, understood and observed the documents supplied with the
product.
If no documents in your language were supplied, please consult your Bosch
Rexroth sales partner.
Deutsch
Nehmen Sie die Produkte erst dann in Betrieb, nachdem Sie die mit dem
Produkt gelieferten Unterlagen und Sicherheitshinweise vollständig
durchgelesen, verstanden und beachtet haben.
Sollten Ihnen keine Unterlagen in Ihrer Landessprache vorliegen, wenden Sie
sich an Ihren zuständigen Bosch Rexroth Vertriebspartner.
Français
Ne mettez les produits en service qu'après avoir lu complètement et après avoir
compris et respecté les documents et les consignes de sécurité fournis avec le
produit.
Si vous ne disposez pas de la documentation dans votre langue, merci de
consulter votre partenaire Bosch Rexroth.
Italiano
Mettere in funzione i prodotti solo dopo aver letto, compreso e osservato per
intero la documentazione e le indicazioni di sicurezza fornite con il prodotto.
Se non dovesse essere presente la documentazione nella vostra lingua, siete
pregati di rivolgervi al rivenditore Bosch Rexroth competente.
Español
Los productos no se pueden poner en servicio hasta después de haber leído por
completo, comprendido y tenido en cuenta la documentación y las advertencias
de seguridad que se incluyen en la entrega.
Si no dispusiera de documentación en el idioma de su país, diríjase a su
distribuidor competente de Bosch Rexroth.
Português (Brasil)
Utilize apenas os produtos depois de ter lido, compreendido e tomado em
consideração a documentação e as instruções de segurança fornecidas
juntamente com o produto.
Se não tiver disponível a documentação na sua língua dirija-se ao seu parceiro
de venda responsável da Bosch Rexroth.
EFC 3600 Bosch Rexroth AG
DOK-RCON03-EFC-3600***-IT03-EN-P I

Nederlands
Stel de producten pas in bedrijf nadat u de met het product geleverde
documenten en de veiligheidsinformatie volledig gelezen, begrepen en in acht
genomen heeft.
Mocht u niet beschikken over documenten in uw landstaal, kunt u contact
opnemen met uw plaatselijke Bosch Rexroth distributiepartner.
Svenska
Använd inte produkterna innan du har läst och förstått den dokumentation och
de säkerhetsanvisningar som medföljer produkten, och följ alla anvisningar.
Kontakta din Bosch Rexroth återförsäljare om dokumentationen inte medföljer
på ditt språk.
Suomi
Ota tuote käyttöön vasta sen jälkeen, kun olet lukenut läpi tuotteen mukana
toimitetut asiakirjat ja turvallisuusohjeet, ymmärtänyt ne ja ottanut ne
huomioon.
Jos asiakirjoja ei ole saatavana omalla äidinkielelläsi, ota yhteys asianomaiseen
Bosch Rexroth myyntiedustajaan.
Český
Před uvedením výrobkůdo provozu si přečtěte kompletní dokumentaci a
bezpečnostní pokyny dodávané s výrobkem, pochopte je a dodržujte.
Nemáte-li k dispozici podklady ve svém jazyce, obraťte se na příslušného
obchodního partnera Bosch Rexroth.
Magyar
Üzembe helyezés előtt olvassa el, értelmezze, és vegye figyelembe a csomagban
található dokumentumban foglaltakat és a biztonsági útmutatásokat.
Amennyiben a csomagban nem talál az Ön nyelvén írt dokumentumokat, vegye
fel a kapcsolatot az illetékes Bosch Rexroth-képviselővel.
Polski
Produkty wolno uruchamiaćdopiero po przeczytaniu wszystkich dokumentów
dostarczonych wraz z produktem oraz wskazówek dotyczących bezpieczeństwa i
ich pełnym zrozumieniu. Wszystkich wskazówek tam zawartych należy
przestrzegać.
Jeżeli brak jest dokumentów w Państwa języku, proszęsięskontaktowaćz
lokalnym partnerem handlowym Bosch Rexroth.
Πо русски
Вводить изделие вэксплуатацию разрешается только после того, как Вы
полностью прочли, поняли иучли информацию, содержащуюся в
поставленных вместе сизделием документах, атакже указания по технике
безопасности.
Bosch Rexroth AG EFC 3600
II DOK-RCON03-EFC-3600***-IT03-EN-P

Если Вы не получили документацию на соответствующем национальном
языке, обращайтесь кполномочному представителю фирмы Bosch Rexroth.
Română
Punerea în funcţiune a produselor trebuie efectuatădupăcitirea, înţelegerea şi
respectarea documentelor şi instrucţiunilor de siguranţă, care sunt livrate
împreunăcu produsele.
În cazul în care documentele nu sunt în limba dumneavoastrămaternă,
contactaţi furnizorul dumneavoastrăcompetent pentru Bosch Rexroth.
Türkçe
Ürünleri beraberinde teslim edilen evraklarıve güvenlik talimatlarınıtamamen
okuduktan, anladıktan ve dikkate aldıktan sonrak i‚leme koyun.
Şayet size ulusal dilinizde evraklar teslim edilmemişise, sizinle ilgili olan Bosch
Rexroth dağıtım ortağınla irtibata geçin.
中文
请在完全通读、理解和遵守随同产品提供的资料和安全提示后才使用这些产品。
若产品资料还未翻译成您本国语言，请联系 Bosch Rexroth 相应的销售伙伴。
日本語
本製品をお使いになる前に、必ず同封の文書および安全注意事項を全部お読みになり
理解した上で指示に従って本製品を使用していただきますようお願いいたします。
同封の文書がお客様の言語で書かれていない場合は、どうぞ Bosch Rexroth 製品の販
売契約店までお問い合わせください。
한국어
먼저 회사의 제품을 받으신 다음 제품과 함께 배송된 안내서 및안전에 관한 지침서를
충분히 숙지하여 이를 준수하여 주십시오.
귀하의 모국어로 된안내서가 배송되지 않았다면 Bosch Rexroth 대리점에 알려주시기
바랍니다.
EFC 3600 Bosch Rexroth AG
DOK-RCON03-EFC-3600***-IT03-EN-P III

Bosch Rexroth AG EFC 3600
IV DOK-RCON03-EFC-3600***-IT03-EN-P

Table of Contents Page
1 Introduction to the Documentation....................................................... 1
2 Safety Instructions for Electric Drives and Controls.............................. 2
2.1 Definitions of Terms.............................................................................. 2
2.2 Explanation of Signal Words and the Safety Alert Symbol.................... 3
2.3 General Information............................................................................... 4
2.3.1 Using the Safety Instructions and Passing Them on to Others.............. 4
2.3.2 Requirements for Safe Use.................................................................... 4
2.3.3 Hazards by Improper Use....................................................................... 6
2.4 Instructions with Regard to Specific Dangers....................................... 6
2.4.1 Protection Against Contact With Electrical Parts and Housings............ 6
2.4.2 Protective Extra-Low Voltage as Protection Against Electric Shock ..... 8
2.4.3 Protection Against Dangerous Movements............................................ 8
2.4.4 Protection Against Magnetic and Electromagnetic Fields During Op-
eration and Mounting........................................................................... 10
2.4.5 Protection Against Contact with Hot Parts.......................................... 10
2.4.6 Protection During Handling and Mounting.......................................... 11
3 Important Directions for Use............................................................... 12
3.1 Appropriate Use................................................................................... 12
3.2 Inappropriate Use................................................................................ 12
4 Delivery and Storage............................................................................ 13
4.1 Product Identification.......................................................................... 13
4.1.1 Checking Information on Packing Nameplate...................................... 13
4.1.2 Checking Information on Frequency Converter Nameplate................. 14
4.1.3 Visual Inspection of the Frequency Converter..................................... 14
4.2 The Scope of Supply............................................................................ 15
4.3 Transport of the Components............................................................. 16
4.4 Storage of the Components................................................................. 16
5 Mounting and Installation.................................................................... 17
5.1 EFC 3600 Dimensions Figure............................................................... 17
5.2 EFC 3600 Dimensions.......................................................................... 19
5.3 EFC 3600 Mounting............................................................................. 20
5.4 Block Diagram...................................................................................... 23
5.5 Notes on Main Circuit Wiring............................................................... 24
EFC 3600 Bosch Rexroth AG
Table of Contents
DOK-RCON03-EFC-3600***-IT03-EN-P V

Page
5.6 Main Circuit Wiring Diagram................................................................ 26
5.7 Main Circuit Terminals......................................................................... 27
5.8 Main Circuit Terminals Description..................................................... 27
5.9 Cable and Fuse Dimensions................................................................. 28
5.9.1 Selection Standards............................................................................ 28
5.9.2 Recommendation on Cable Dimensioning........................................... 29
5.9.3 Recommendation for Design of the Fuses........................................... 30
5.10 Main Circuit Wiring Steps.................................................................... 30
5.11 Grounding Screw Removal of Internal EMC Filter............................... 31
5.12 Notes on Control Circuit Wiring........................................................... 32
5.13 Control Circuit Terminals..................................................................... 32
5.14 Control Circuit Terminals Description................................................. 33
5.15 NPN / PNP Switch SW for the Digital Inputs....................................... 34
5.16 NPN and PNP Modes........................................................................... 35
5.17 Analog Input Terminals (+10 V, Vr1, GND,+I)....................................... 36
5.18 Recommendations on Control Circuit Wiring...................................... 36
5.19 Control Circuit Wiring Steps................................................................ 37
6 Operating Panel................................................................................... 38
6.1 Figure and Description........................................................................ 38
6.2 Seven-segment Display........................................................................ 38
6.3 LED Indicator....................................................................................... 39
6.4 Menu Structure.................................................................................... 40
6.5 Operating Mode................................................................................... 41
6.6 Operating Example.............................................................................. 41
7 Commissioning.................................................................................... 42
7.1 Checking and Preparation before Commissioning............................... 42
7.2 Commissioning Process....................................................................... 43
7.3 EFC 3600 Basic Parameters Fast Settings........................................... 44
7.4 Restore Parameters to Factory Defaults.............................................. 45
7.5 Solutions for Simple Errors during Commissioning............................. 45
8 Parameter Settings.............................................................................. 46
8.1 Group b0: System Parameters............................................................. 46
8.1.1 Password and Access Control............................................................. 46
8.1.2 System Configuration.......................................................................... 48
8.1.3 Frequency Converter Configuration..................................................... 49
8.1.4 Monitoring Display............................................................................... 50
Bosch Rexroth AG
Table of Contents EFC 3600
VI DOK-RCON03-EFC-3600***-IT03-EN-P

Page
8.1.5 System Information............................................................................. 52
8.2 Group b1: Basic Parameters................................................................ 53
8.2.1 Basic Running Control......................................................................... 53
8.2.2 Acceleration/deceleration Control....................................................... 59
8.2.3 Starting configuration.......................................................................... 62
8.2.4 Stopping Configuration........................................................................ 64
8.3 Group S0: V/F Control......................................................................... 68
8.3.1 V/F Curve............................................................................................. 68
8.3.2 Enhanced V/F Control.......................................................................... 72
8.3.3 No-trip Control..................................................................................... 76
8.4 Group S2: Motor Parameters............................................................... 78
8.4.1 Motor Nameplate Parameters.............................................................. 78
8.4.2 Motor Physical Data............................................................................. 79
8.4.3 Motor Thermal Protection.................................................................... 80
8.5 Group S3: Running Parameters........................................................... 82
8.5.1 Jogging Parameters............................................................................. 82
8.5.2 Skip Frequency.................................................................................... 83
8.5.3 Restarting after Power Fault................................................................ 84
8.5.4 Brake Chopper Control........................................................................ 85
8.5.5 Additional Running Control.................................................................. 86
8.6 Group E0: Input Terminal Parameters................................................. 88
8.6.1 Multi-function Digital Input Terminals................................................. 88
8.6.2 Analog Input Channel Gain.................................................................. 94
8.6.3 Analog Input Filtering Time.................................................................. 95
8.6.4 Analog Input Curve Configuration........................................................ 95
8.7 Group E1: Output Terminal Parameters.............................................. 98
8.7.1 Multi-function Output Terminals.......................................................... 98
8.7.2 Frequency Detection.......................................................................... 101
8.7.3 Overload Pre-warning........................................................................ 103
8.7.4 External Signal Counter..................................................................... 104
8.7.5 Analog Output Terminal..................................................................... 105
8.8 Group E2: Multi-speed and Simple PLC............................................ 106
8.8.1 Acceleration/deceleration time 2, 3 and 4......................................... 106
8.8.2 Multi-speed Frequency...................................................................... 106
8.8.3 Simple PLC Basic Control.................................................................. 108
8.8.4 PLC Stage Control............................................................................. 108
8.9 Group E3: PID Control....................................................................... 111
8.9.1 PID Basic Configuration..................................................................... 111
EFC 3600 Bosch Rexroth AG
Table of Contents
DOK-RCON03-EFC-3600***-IT03-EN-P VII

Page
8.9.2 PID Control........................................................................................ 112
8.10 E4: Error and Protection.................................................................... 115
8.10.1 Protection Configuration................................................................... 115
8.10.2 Error Reset......................................................................................... 120
8.10.3 Error Code Memory........................................................................... 120
8.10.4 System Status at the Latest Error..................................................... 121
8.11 Group H0: Communication................................................................ 122
9 Diagnosis........................................................................................... 124
9.1 Diagnosis Messages when Booting the Device.................................. 124
9.2 Diagnosis on Parameter Backup ....................................................... 124
9.3 Diagnosis for Power Down/Drop....................................................... 124
9.3.1 In Stop State...................................................................................... 124
9.3.2 In Run State....................................................................................... 125
9.4 Diagnosis on Warnings....................................................................... 125
9.5 Diagnosis on Errors............................................................................ 126
9.5.1 Error Description and Solution.......................................................... 126
9.5.2 Error Reactions of the Frequency Converter..................................... 136
9.5.3 Clearing an Error Message................................................................. 136
9.5.4 Error Memory..................................................................................... 136
9.5.5 Automatic Error Reset....................................................................... 136
10 Technical Data................................................................................... 137
10.1 General Technical Data...................................................................... 137
10.2 Electrical Data.................................................................................... 139
10.3 Derating of Electrical Data................................................................. 139
10.3.1 Derating and Ambient Temperature................................................... 139
10.3.2 Derating and Mains Voltage............................................................... 140
10.3.3 Derating and Output Current............................................................. 140
11 Electromagnetic Compatibility (EMC)............................................... 141
11.1 EMC Requirements............................................................................ 141
11.1.1 General Information........................................................................... 141
11.1.2 Noise Immunity in the Drive System.................................................. 141
11.1.3 Noise Emission of the Drive System.................................................. 144
11.2 Ensuring the EMC Requirements....................................................... 148
11.3 EMC Measures for Design and Installation........................................ 149
11.3.1 Rules for Design of Installations with Drive Controllers in Compli-
ance with EMC................................................................................... 149
Bosch Rexroth AG
Table of Contents EFC 3600
VIII DOK-RCON03-EFC-3600***-IT03-EN-P