REXROTH VFC 5610 User manual

The Drive & Control Company
Rexroth Frequency Converter
VFC 3610 / VFC 5610
Edition 06
Quick Start Guide
R912005518

Bosch Rexroth AG VFC 3610 / VFC 5610
Record of Revision
Edition Release Date Notes
DOK-RCON04-VFC-X610***-QU01-EN-P 2014.04 First release
DOK-RCON04-VFC-X610***-QU02-EN-P 2014.05 Model extension
DOK-RCON04-VFC-X610***-QU03-EN-P 2014.05 New functions
DOK-RCON04-VFC-X610***-QU04-EN-P 2014.06 New functions
DOK-RCON04-VFC-X610***-QU05-EN-P 2014.08 New functions
DOK-RCON04-VFC-X610***-QU06-EN-P 2014.11 New functions
Introduction of this Documentation
This Quick Start Guide is derived from the Operating Instructions which in-
cludes the product data in details.
Personal injury and property damage caused by
incorrect application, installation or operation!
WARNING
Never work with or control the product before reading through
●Safety Instructions in the standard delivery
●Safety descriptions in the Operating Instructions
Reference
For documentations available in other type or language, please consult your lo-
cal sales partner or check www.boschrexroth.com/vfcx610.
Copyright
© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2014
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives
and Controls Co., Ltd. It may not be reproduced or given to third parties without
its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
RS-ed5e7bee01562bdb0a6846a50013e6d6-6-en-US-4

Table of Contents
Page
1 Mechanical Installation.......................................................................... 1
1.1 Visual Check.......................................................................................... 1
1.2 Ambient Conditions............................................................................... 1
1.3 Installation Conditions........................................................................... 2
1.4 Figures and Dimensions......................................................................... 3
1.4.1 Figures................................................................................................... 3
1.4.2 Dimensions............................................................................................ 4
1.4.3 DIN Rail Mounting.................................................................................. 5
2 Electric Installation................................................................................ 6
2.1 Overview of Electric Connections.......................................................... 6
2.2 Cable Specifications.............................................................................. 7
2.2.1 Power Connection................................................................................. 7
Cable specification for international without USA / Canada................. 7
Cable specification for USA / Canada.................................................... 8
2.2.2 Control Signal Connection..................................................................... 9
2.3 Terminals............................................................................................. 10
2.3.1 Power Terminals.................................................................................. 10
2.3.2 Control Terminals................................................................................ 11
Control terminals figure....................................................................... 11
Control terminals description.............................................................. 12
Digital input X1...X5 NPN / PNP wiring................................................ 14
Digital output DO1a, DO1b load pull-up / pull-down wiring................ 15
Analog input terminals (AI1, AI2, +10 V, +5 V, Earth and GND)............ 15
3 Start-up................................................................................................ 16
3.1 LED Panel and Dust Cover................................................................... 16
3.1.1 LED Panel............................................................................................ 16
3.1.2 Dust Cover........................................................................................... 17
3.1.3 LED Indicator....................................................................................... 18
3.1.4 Operating Descriptions........................................................................ 19
3.2 Start-up Procedure.............................................................................. 20
3.2.1 Checking before Power-on................................................................... 20
3.2.2 Checking after Power-on...................................................................... 20
3.2.3 Checking Start-up Parameters............................................................. 20
3.2.4 Control the Motor................................................................................ 22
3.2.5 Motor Parameters Auto-Tuning............................................................. 23
VFC 3610 / VFC 5610 Bosch Rexroth AG
Table of Contents
DOK-RCON04-VFC-X610***-QU06-EN-P I

Page
3.3 Parameter List..................................................................................... 24
3.3.1 Terminology and Abbreviation in Parameter List................................. 24
3.3.2 Group b: System Parameters............................................................... 24
b0: Basic system parameters............................................................... 24
3.3.3 Group C: Power Parameters................................................................ 25
C0: Power control parameters............................................................. 25
C1: Motor and system parameters....................................................... 27
C2: V/f control parameters.................................................................. 28
C3: Vector control parameters............................................................. 29
3.3.4 Group E: Function Control Parameters................................................ 30
E0: Set point and control parameters.................................................. 30
E1: Input terminal parameters............................................................. 33
E2: Output terminal parameters.......................................................... 36
E3: Multi-speed and simple PLC parameters....................................... 38
E4: PID control parameters.................................................................. 40
E5: Extended function parameters....................................................... 41
E8: Standard communication parameters............................................ 42
E9: Protection and error parameters................................................... 42
3.3.5 Group U: Panel Parameters.................................................................. 44
U0: General panel parameters............................................................. 44
U1: Seven-segment panel parameters................................................. 44
3.3.6 Group d: Monitoring Parameters......................................................... 45
4 Diagnosis............................................................................................. 46
4.1 Display of LED Characters................................................................... 46
4.2 Staus Code.......................................................................................... 46
4.3 Warning Code...................................................................................... 46
4.4 Error Code........................................................................................... 47
Bosch Rexroth AG
Table of Contents
VFC 3610 / VFC 5610
II DOK-RCON04-VFC-X610***-QU06-EN-P

1 Mechanical Installation
1.1 Visual Check
After unpacking the frequency converter, perform a thorough visual check.
Check the following:
●The right device has been supplied
●The device has no damage
●No transport damage such as scratches, cracks or dents
If you find any deviation from one of the above points, please contact your
Bosch Rexroth sales partner.
1.2 Ambient Conditions
If it is to function perfectly, the frequency converter must be installed in an envi-
ronment matching the data provided below.
Rated ambient temperature -10...40 °C
Derating / ambient temperature 1.5 % / 1 °C (40...50 °C)
Rated altitude ≤ 1,000 m
Derating / altitude 1 % / 100 m (1,000...4,000 m)
Relative humidity ≤ 90 % (No condensation)
Degrees of protection IP 20 (Open type)
Degrees of pollution 2 (EN 50178)
Tab. 1-1: Ambient conditions
VFC 3610 / VFC 5610 Bosch Rexroth AG
Mechanical Installation
DOK-RCON04-VFC-X610***-QU06-EN-P 1/51

1.3 Installation Conditions
The frequency converter must be installed vertically.
If one frequency converter is arranged above another, make sure the upper limit
of air temperature into the inlet is not exceeded (see 'Technical Data' in the Ope-
rating Instructions). An air guide is recommended between the frequency con-
verters to prevent the rising hot air being drawn into the upper frequency con-
verter if the upper limit of air temperature is exceeded.
Fig. 1-1: Mounting distance and arrangement
dhor: Distance horizontal = 0 mm (allows side-by-side mounting)
dtop: Distance top = 125 mm
dbot: Distance bottom = 125 mm
1: Air inlet at frequency converter
2: Air inlet at control cabinet
3: Frequency converter
4: Air outlet at frequency converter
5: Heated air conveying direction
6: Air guide in control cabinet
7: Fan in control cabinet
8: Discharge of heated air
Bosch Rexroth AG
Mechanical Installation
VFC 3610 / VFC 5610
2/51 DOK-RCON04-VFC-X610***-QU06-EN-P

1.4 Figures and Dimensions
1.4.1 Figures
Fig. 1-2: VFC x610 0K40...4K00 dimensions figure
Fig. 1-3: VFC x610 5K50...18K5 dimensions figure
VFC 3610 / VFC 5610 Bosch Rexroth AG
Mechanical Installation
DOK-RCON04-VFC-X610***-QU06-EN-P 3/51

1.4.2 Dimensions
Frame Model①
Dimensions [mm] Screw
size②
Net
weight
[kg]
W H D w h d Ø
B 0K40 95 166 167 66 156 159 4.5 M4 1.5
B 0K75 95 166 167 66 156 159 4.5 M4 1.5
C 1K50 95 206 170 66 196 162 4.5 M4 1.8
D 2K20 120 231 175 80 221 167 4.5 M4 2.6
Tab. 1-2: VFC x610 1P 200 VAC dimensions
Frame Model①
Dimensions [mm] Screw
size②
Net
weight
[kg]
W H D w h d Ø
B 0K40 95 166 167 66 156 159 4.5 M4 1.5
B 0K75 95 166 167 66 156 159 4.5 M4 1.5
C 1K50 95 206 170 66 196 162 4.5 M4 1.8
C 2K20 95 206 170 66 196 162 4.5 M4 1.8
D 3K00 120 231 175 80 221 167 4.5 M4 2.6
D 4K00 120 231 175 80 221 167 4.5 M4 2.6
E 5K50 130 243 233 106 228 225 6.5 M6 3.6
E 7K50 130 243 233 106 228 225 6.5 M6 3.9
F 11K0 150 283 233 125 265 225 6.5 M6 5.0
F 15K0 150 283 233 125 265 225 6.5 M6 5.7
G 18K5 165 313 241 140 295 233 6.5 M6 7.3
Tab. 1-3: VFC x610 3P 400 VAC dimensions
●①: The complete type code for frequency converter is:
VFCx610-xKxx-xPx-MNA-xx-NNNNN-NNNN, see "Appendix: Type
Coding" in the Operating Instructions.
E.g., type code for VFC 5610 5K50 (3P 400 VAC model) is:
VFC5610-5K50-3P4-MNA-7P-NNNNN-NNNN.
●Model 3K00: ONLY available with VFC 3610.
●②: 4 screws are needed for mounting of VFC x610.
Bosch Rexroth AG
Mechanical Installation
VFC 3610 / VFC 5610
4/51 DOK-RCON04-VFC-X610***-QU06-EN-P

1.4.3 DIN Rail Mounting
Besides wall mounting with screws, Frequency Converter VFC x610 also pro-
vides DIN rail mounting for models 0K40...7K50.
AMounting buckle
BMounting rail
CDisassembly handle
Fig. 1-4: DIN rail mounting and disassembly
Mounting steps:
1: Hold the frequency converter and keep component A and the lower edge of
component B at the same position level.
2: Push the frequency converter horizontally till a buckle sound indicates a suc-
cessful mounting.
Disassembly steps:
3: Pull down component C and hold it.
4: Rotate the frequency converter to an appropriate angle as the arrow indi-
cates.
5: Lift the frequency converter upwards.
VFC 3610 / VFC 5610 Bosch Rexroth AG
Mechanical Installation
DOK-RCON04-VFC-X610***-QU06-EN-P 5/51

2 Electric Installation
2.1 Overview of Electric Connections
Fig. 2-1: Wiring diagram
●Information on cable size, fuse, screw torque, see chapter 2.2.
●Information on terminals, see chapter 2.3.
●①: PNP modes, see chapter 2.3.2.
●Pulse input can ONLY be set via 'Multi-function digital input X5'.
Bosch Rexroth AG
Electric Installation
VFC 3610 / VFC 5610
6/51 DOK-RCON04-VFC-X610***-QU06-EN-P

2.2 Cable Specifications
2.2.1 Power Connection
Cable specification for international without USA / Canada
●ONLY USE copper wires of 90 ℃ or above with XLPE or EPR insu-
lation according to IEC60364-5-52.
●It is recommended to use shielded cables to connect the motor.
●Model 3K00: ONLY available with VFC 3610.
●*: If additional labels available with the terminals of 0K40...7K50,
please refer to the torque data on labels.
VFC x610
Model
Fuse (gG) Power cables installation mode PE Cable Torque / Screw
B1 B2 E
[A] [mm2] [mm2] [mm2] [mm2][N·m / lb·in] (Mx)
0K40 10.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
0K75 16.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
1K50 25.0 4.0 4.0 2.5 10.0 1.00* / 9.0 (M3)
2K20 32.0 6.0 6.0 4.0 10.0 1.00* / 9.0 (M3)
Tab. 2-1: 1P 200 VAC fuse and cable dimensions for international without USA / Canada
VFC x610
Model
Fuse (gG) Power cables installation mode PE Cable Torque / Screw
B1 B2 E
[A] [mm2] [mm2] [mm2] [mm2][N·m / lb·in] (Mx)
0K40 6.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
0K75 10.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
1K50 10.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
2K20 16.0 2.5 2.5 2.5 10.0 1.00* / 9.0 (M3)
3K00 20.0 4.0 4.0 2.5 10.0 1.00* / 9.0 (M3)
4K00 20.0 4.0 4.0 2.5 10.0 1.00* / 9.0 (M3)
5K50 32.0 6.0 6.0 4.0 10.0 1.20* / 10.5 (M4)
7K50 40.0 6.0 10.0 6.0 10.0 1.20* / 10.5 (M4)
11K0 50.0 10.0 10.0 10.0 10.0 1.76 / 15.6 (M4)
15K0 63.0 10.0 10.0 10.0 10.0 1.76 / 15.6 (M4)
18K5 80.0 25.0 25.0 16.0 16.0 3.73 / 33.0 (M5)
Tab. 2-2: 3P 400 VAC fuse and cable dimensions for international without USA / Canada
VFC 3610 / VFC 5610 Bosch Rexroth AG
Electric Installation
DOK-RCON04-VFC-X610***-QU06-EN-P 7/51

Cable specification for USA / Canada
●ONLY USE copper wires of 75 ℃ or above according to UL 508C.
●It is recommended to use shielded cables to connect the motor.
●Model 3K00: ONLY available with VFC 3610.
●*: If additional labels available with the terminals of 0K40...7K50,
please refer to the torque data on labels.
VFC x610
Model
Fuse (gG) Power cables PE Cable Torque / Screw
[A] [AWG] [AWG] [N·m / lb·in] (Mx)
0K40 10.0 14 14 1.00* / 9.0 (M3)
0K75 15.0 14 14 1.00* / 9.0 (M3)
1K50 25.0 10 10 1.00* / 9.0 (M3)
2K20 30.0 10 10 1.00* / 9.0 (M3)
Tab. 2-3: 1P 200 VAC fuse and cable dimensions for USA / Canada
VFC x610
Model
Fuse (gG) Power cables PE Cable Torque / Screw
[A] [AWG] [AWG] [N·m / lb·in] (Mx)
0K40 6 14 14 1.00* / 9.0 (M3)
0K75 10 14 14 1.00* / 9.0 (M3)
1K50 10 14 14 1.00* / 9.0 (M3)
2K20 15 14 14 1.00* / 9.0 (M3)
3K00 20 12 12 1.00* / 9.0 (M3)
4K00 20 12 12 1.00* / 9.0 (M3)
5K50 30 10 10 1.20* / 10.5 (M4)
7K50 40 8 8 1.20* / 10.5 (M4)
11K0 50 8 8 1.76 / 15.6 (M4)
15K0 60 6 6 1.76 / 15.6 (M4)
18K5 80 4 6 3.73 / 33.0 (M5)
Tab. 2-4: 3P 400 VAC fuse and cable dimensions for USA / Canada
Bosch Rexroth AG
Electric Installation
VFC 3610 / VFC 5610
8/51 DOK-RCON04-VFC-X610***-QU06-EN-P

2.2.2 Control Signal Connection
The following requirements are applicable to signal connection:
●Flexible cables with wire end sleeves
●Cable cross-section: 0.2...0.75 mm2
●Cable cross-section when using connectors with insulation sleeves:
0.25...0.75 mm2
●Analog inputs AI1, AI2, +10 V, +5 V and GND: use shielded cables
●RS485 communication: use shielded twisted pair cables
Recommendations on cable insulation stripping:
Please strip the insulation of control cables according to the dimensions given
below. Too long stripping may cause short circuit of adjacent cables; too short
stripping may lead to cables becoming loose.
Fig. 2-2: Cable insulation stripping length
VFC 3610 / VFC 5610 Bosch Rexroth AG
Electric Installation
DOK-RCON04-VFC-X610***-QU06-EN-P 9/51

2.3 Terminals
2.3.1 Power Terminals
Fig. 2-3: Power terminals (1P 200 VAC 0K40...2K20)
Fig. 2-4: Power terminals (3P 400 VAC 0K40...4K00)
Fig. 2-5: Power terminals (3P 400 VAC 5K50...18K5)
Terminal Description
L1, L2 Mains supply input terminals
U, V, W Converter output terminals
B External brake resistor terminal
(+) ①DC positive bus terminal
Tab. 2-5: 1P 200 VAC power terminals description
Terminal Description
L1, L2, L3 Mains supply input terminals
U, V, W Converter output terminals
B External brake resistor terminal
(-) ①DC negative bus terminal (only available with 5K50...18K5 models)
(+) ①DC positive bus terminal
Tab. 2-6: 3P 400 VAC power terminals description
WARNING
①: Detailed descriptions on (-) and (+) in the Operating Instructions must be
read through and followed before any operation on these two terminals.
Bosch Rexroth AG
Electric Installation
VFC 3610 / VFC 5610
10/51 DOK-RCON04-VFC-X610***-QU06-EN-P

Fig. 2-6: Grounding and PE terminals
1: Grounding terminal for mains cables
2: Reserved for PE / shielding adapter (Order additionally)
3: Reserved for PE / shielding adapter (Order additionally)
4: Grounding terminal for motor cables
2.3.2 Control Terminals
Control terminals figure
Fig. 2-7: Control circuit terminals
VFC 3610 / VFC 5610 Bosch Rexroth AG
Electric Installation
DOK-RCON04-VFC-X610***-QU06-EN-P 11/51

Control terminals description
Digital inputs
Terminal Signal function Description Signal requirement
X1...X5 Multi-function
digital inputs See Group E1
Inputs via opto-electric couplers:
24 VDC, 8 mA / 12 VDC, 4 mA
Pulse input: Max. 50.0 kHz
X5
(multiplex) Pulse input
SC Shared connection Shared connection for isola-
tion optocouplers –
+24 V Power supply for
digital inputs
COM is reference
Isolated from GND Max. output current: 100 mA
COM
Analog inputs
Terminal Signal function Description Signal requirement
+10 V Power supply for
AI1, AI2 GND is reference Max. output current: 30 mA
+5 V Max. output current: 10 mA
AI1 Analog voltage input 1/
Analog current input 1
Analog voltage / current in-
puts are used as external fre-
quency setting channels
To switch between voltage
and current or to set the input
related functions, see Group
E1
Voltage input range: 0/2...10 V
Input impedance: 40 kΩ
Resolution: 1/1000
Current input range: 0/4...20 mA
Input impedance: 499 Ω
Resolution: 1/1000
AI2 Analog voltage input 2/
Analog current input 2
GND Shared connection Isolated from COM –
Shielding connection
Connected with grounding
terminals on heatsink inter-
nally
–
Bosch Rexroth AG
Electric Installation
VFC 3610 / VFC 5610
12/51 DOK-RCON04-VFC-X610***-QU06-EN-P

Digital outputs
Terminal Signal function Description Signal requirement
DO1a Open collector output or
pulse output
See Group E2
COM is reference
Open collector output:
Max. 30 VDC, 50 mA
Pulse output Max. frequency: 32.0 kHz
DO1b
Ta Relay changeover contacts See Group E2 Rated capacity:
250 VAC, 3 A; 30 VDC, 3 A
Tc
Tb Relay shared contact
Analog outputs
Terminal Signal function Description Signal requirement
AO1 Analog multiple
function output See Group E2
Voltage output: 0/2...10 V
Current output: 0/4...20 mA
Output impedance 138 Ω
GND Shared connection Isolated from COM –
Modbus communication
Terminal Signal function Description Signal requirement
485+ Positive differential signal GND is reference –
485- Negative differential signal
External power supply
Terminal Signal function Description Signal requirement
DC_IN Auxiliary power supply
for control board
External +24 V supply input for con-
trol and panel boards
(NOT used for digital inputs)
Rated capacity:
24 V (-10...+15 %)
200 mA
GND Shared connection Isolated from COM –
VFC 3610 / VFC 5610 Bosch Rexroth AG
Electric Installation
DOK-RCON04-VFC-X610***-QU06-EN-P 13/51

Digital input X1...X5 NPN / PNP wiring
Fig. 2-8: Digital input X1...X5 NPN / PNP wiring
Bosch Rexroth AG
Electric Installation
VFC 3610 / VFC 5610
14/51 DOK-RCON04-VFC-X610***-QU06-EN-P

Digital output DO1a, DO1b load pull-up / pull-down wiring
Fig. 2-9: Digital output DO1a, DO1b load pull-up / pull-down wiring
Vcc supply can be provided externally or internally.
For internal supply, ONLY USE +24 V and NEVER use +10 V or +5 V!
Analog input terminals (AI1, AI2, +10 V, +5 V, Earth and GND)
Fig. 2-10: Analog input terminals
●The figures for AI2 and +5 V are similar to the above figure.
●Incorrect operation may occur due to interference on the analog
signal. In such cases, connect a capacitor and ferrite magnetic
ring at the output side of the analog signal, as shown above.
VFC 3610 / VFC 5610 Bosch Rexroth AG
Electric Installation
DOK-RCON04-VFC-X610***-QU06-EN-P 15/51

3 Start-up
3.1 LED Panel and Dust Cover
3.1.1 LED Panel
Fig. 3-1: LED panel
Bosch Rexroth AG
Start-up
VFC 3610 / VFC 5610
16/51 DOK-RCON04-VFC-X610***-QU06-EN-P