REXROTH VFC 3610 User manual

Frequency Converter
VFC 3610 / VFC 5610 Series
Edition 16
Quick Start Guide
R912005518

Rexroth Frequency Converter VFC
3610 / VFC 5610
Record of Revision
Edition Release Date Notes
DOK-RCON04-VFC-X610***-QU11-EN-P 2016.03 New functions
DOK-RCON04-VFC-X610***-QU12-EN-P 2016.06 New functions
DOK-RCON04-VFC-X610***-QU13-EN-P 2017.01
Model extension and
new functions
DOK-RCON04-VFC-X610***-QU14-EN-P 2017.06 New functions
DOK-RCON04-VFC-X610***-QU15-EN-P 2017.12
Model extension and
new functions
DOK-RCON04-VFC-X610***-QU16-EN-P 2019.04
Model extension and
new functions
Introduction of this Documentation
This Quick Start Guide is derived from the Operating Instructions which in-
cludes the product data in details.
Personal injury and property damage caused by
incorrect application, installation or operation!
WARNING
Never work with or control the product before reading through
●Safety Instructions in the standard delivery
●Safety descriptions in the Operating Instructions
Reference
For documentations available in other type or language, please consult your lo-
cal sales partner or check www.boschrexroth.com/vfcx610.
Copyright
© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2019
All rights reserved, also regarding any disposal, exploitation, reproduction, edit-
ing, distribution, as well as in the event of applications for industrial property
rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
RS-ed5e7bee01562bdb0a6846a50013e6d6-16-en-US-9

Table of Contents
Page
1 Mechanical Installation.......................................................................... 1
1.1 Visual Check.......................................................................................... 1
1.2 Ambient Conditions............................................................................... 1
1.3 Figures and Dimensions......................................................................... 2
1.3.1 Standard Models.................................................................................... 2
1.3.2 Wall-Through Models.............................................................................. 7
1.4 Installation........................................................................................... 10
1.4.1 Installation Conditions......................................................................... 10
1.4.2 Installation Instructions for Wall-Through Models............................... 11
Whole Facility Installation.................................................................... 11
Cooling System.................................................................................... 11
1.4.3 DIN Rail Mounting................................................................................ 13
2 Electric Installation.............................................................................. 14
2.1 Overview of Electric Connections........................................................ 14
2.2 Cable Specifications............................................................................ 15
2.2.1 Power Connection............................................................................... 15
Cable specification for international without USA / Canada............... 15
Cable specification for USA / Canada.................................................. 17
2.2.2 Control Signal Connection................................................................... 19
2.3 Terminals............................................................................................. 20
2.3.1 Power Terminals.................................................................................. 20
2.3.2 Control Terminals................................................................................ 22
Control terminals figure....................................................................... 22
Control terminals description.............................................................. 23
Digital input NPN / PNP wiring............................................................ 25
Digital output DO1a, DO1b load pull-up / pull-down wiring................ 26
Analog input terminals (AI1, AI2, EAI, +10 V, +5 V, Earth and GND).... 27
Relay output terminals......................................................................... 28
3 Start-up................................................................................................ 29
3.1 LED Panel and Dust Cover................................................................... 29
3.1.1 LED Panel............................................................................................ 29
3.1.2 Dust Cover........................................................................................... 30
3.1.3 LED Indicator....................................................................................... 31
3.1.4 Operating Descriptions........................................................................ 32
3.2 LCD Panel............................................................................................ 33
Rexroth Frequency Converter VFC
3610 / VFC 5610
I
Table of Contents
R912005518_Edition 16 Bosch Rexroth AG

Page
3.2.1 LCD Panel Introduction........................................................................ 33
3.2.2 Operating Example.............................................................................. 34
3.3 Start-up Procedure.............................................................................. 35
3.3.1 Checking before Power-on................................................................... 35
3.3.2 Checking after Power-on...................................................................... 35
3.3.3 Checking Start-up Parameters............................................................. 35
3.3.4 Control the Motor................................................................................ 37
3.3.5 Motor Parameters Auto-Tuning............................................................. 38
3.4 Parameter List..................................................................................... 39
3.4.1 Terminology and Abbreviation in Parameter List................................. 39
3.4.2 Group b: System Parameters............................................................... 40
b0: Basic system parameters............................................................... 40
3.4.3 Group C: Power Parameters................................................................ 41
C0: Power control parameters............................................................. 41
C1: Motor and system parameters....................................................... 44
C2: V/f control parameters.................................................................. 46
C3*: Vector control parameters........................................................... 48
3.4.4 Group E: Function Control Parameters................................................ 51
E0: Set point and control parameters.................................................. 51
E1: Input terminal parameters............................................................. 54
E2: Output terminal parameters.......................................................... 57
E3: Multi-speed and simple PLC parameters....................................... 60
E4: PID control parameters.................................................................. 63
E5: Extended function parameters....................................................... 64
E8: Standard communication parameters............................................ 65
E9: Protection and error parameters................................................... 66
3.4.5 Group F0: ASF Parameters.................................................................. 69
3.4.6 Group H: Extension Card Parameters.................................................. 70
H0: Extension card general parameters............................................... 70
H1: Communication card parameters.................................................. 71
H8: I/O card parameters...................................................................... 74
H9: Relay card parameters................................................................... 79
3.4.7 Group U: Panel Parameters.................................................................. 81
U0: General panel parameters............................................................. 81
U1: Seven-segment panel parameters................................................. 81
U2: LCD panel parameters................................................................... 82
3.4.8 Group d0: Monitoring Parameters....................................................... 84
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Table of Contents
Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

Page
4 Diagnosis............................................................................................. 86
4.1 Display of LED Characters................................................................... 86
4.2 Status Code......................................................................................... 86
4.3 Warning Code...................................................................................... 86
4.4 Error Code........................................................................................... 88
Rexroth Frequency Converter VFC
3610 / VFC 5610
III
Table of Contents
R912005518_Edition 16 Bosch Rexroth AG

IV Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

1 Mechanical Installation
1.1 Visual Check
After unpacking the frequency converter, perform a thorough visual check.
Check the following:
●The right device has been supplied
●The device has no damage
●No transport damage such as scratches, cracks or dents
If you find any deviation from one of the above points, please contact your
Bosch Rexroth sales partner.
1.2 Ambient Conditions
If it is to function perfectly, the frequency converter must be installed in an envi-
ronment matching the data provided below.
Rated ambient temperature -10...40 °C
Derating / ambient temperature 1.5 % / 1 °C (40...50 °C)
Rated altitude ≤ 1,000 m
Derating / altitude 1 % / 100 m (1,000...4,000 m)
Relative humidity ≤ 90 % (No condensation)
Degrees of protection IP 20 (Control cabinet mounting)
Degrees of pollution 2 (EN 50178)
Tab. 1-1: Ambient conditions
Rexroth Frequency Converter VFC
3610 / VFC 5610
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Mechanical Installation
R912005518_Edition 16 Bosch Rexroth AG

1.3 Figures and Dimensions
1.3.1 Standard Models
Fig. 1-1: VFC x610 0K40...4K00 dimensions figure
Fig. 1-2: VFC x610 5K50...22K0 dimensions figure
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Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

Fig. 1-3: VFC 5610 30K0...37K0 dimensions figure
Fig. 1-4: VFC 5610 45K0...55K0 dimensions figure
Rexroth Frequency Converter VFC
3610 / VFC 5610
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Mechanical Installation
R912005518_Edition 16 Bosch Rexroth AG

Fig. 1-5: VFC 5610 75K0...90K0 dimensions figure
Fig. 1-6: VFC 5610 110K...132K dimensions figure
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Mechanical Installation
Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

Fig. 1-7: VFC 5610 160K...220K dimensions figure
Frame Model①
Dimensions [mm] Screw
size②
Net
weight
[kg]
W H D④w h d④Ø
B 0K40 95 166 167 66 156 159 4.5 M4 1.5
B 0K75 95 166 167 66 156 159 4.5 M4 1.5
C 1K50 95 206 170 66 196 162 4.5 M4 1.8
D 2K20 120 231 175 80 221 167 4.5 M4 2.6
Tab. 1-2: VFC x610 1P 200 VAC dimensions
Frame Model①
Dimensions [mm] Screw
size②
Net
weight
[kg]
W H D④w h d④Ø
B 0K40 95 166 167 66 156 159 4.5 M4 1.5
B 0K75 95 166 167 66 156 159 4.5 M4 1.5
C 1K50 95 206 170 66 196 162 4.5 M4 1.8
C 2K20 95 206 170 66 196 162 4.5 M4 1.8
D 3K00 120 231 175 80 221 167 4.5 M4 2.6
D 4K00 120 231 175 80 221 167 4.5 M4 2.6
E 5K50 130 243 233 106 228 225 6.5 M6 3.6
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3610 / VFC 5610
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Mechanical Installation
R912005518_Edition 16 Bosch Rexroth AG

Frame Model①
Dimensions [mm] Screw
size②
Net
weight
[kg]
W H D④w h d④Ø
E 7K50 130 243 233 106 228 225 6.5 M6 3.9
F 11K0 150 283 233 125 265 225 6.5 M6 5.0
F 15K0 150 283 233 125 265 225 6.5 M6 5.7
G 18K5 165 315 241 140 300 233 6.5 M6 7.3
G 22K0 165 315 241 140 300 233 6.5 M6 8.0
H③30K0 250 510 272 200 492 264 7.0 M6 20.2
H③37K0 250 510 272 200 492 264 7.0 M6 20.2
I③45K0 265 585 325 200 555 317 11.0 M10 33.0
I③55K0 265 585 325 200 555 317 11.0 M10 35.0
J③75K0 325 760 342 200 727 334 11.0 M10 45.0
J③90K0 325 760 342 200 727 334 11.0 M10 52.5
K③110K 385 923 350 250 893 342 11.0 M10 71.7
K③132K 385 923 350 250 893 342 11.0 M10 76.6
L③160K 480 1030 360 400 995 352 13.0 M12 108.0
L③185K 480 1030 360 400 995 352 13.0 M12 108.0
M③200K 595 1337 386 425 1300 378 13.0 M12 170.0
M③220K 595 1337 386 425 1300 378 13.0 M12 170.0
Tab. 1-3: VFC x610 3P 380 VAC dimensions
●①: The complete type code for frequency converter is:
VFCX610-xKxx-xPx-MNA-xx-NNNNN-NNNN, see "Appendix: Type
Coding" in the Operating Instructions.
E.g., type code for VFC 5610 5K50 (3P 380 VAC model) is:
VFC5610-5K50-3P4-MNA-7P-NNNNN-NNNN.
●②: Screws for mounting VFC x610.
●③: ONLY available with VFC 5610.
●④: Add 35 mm to dimension D and d when extension module is
used and installed.
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Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

1.3.2 Wall-Through Models
Fig. 1-8: VFC 5610 15K0 dimensions figure (wall-through models)
Fig. 1-9: VFC 5610 22K0 dimensions figure (wall-through models)
Rexroth Frequency Converter VFC
3610 / VFC 5610
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Mechanical Installation
R912005518_Edition 16 Bosch Rexroth AG

Fig. 1-10: VFC 5610 45K0...55K0 dimensions figure (wall-through models)
Fig. 1-11: VFC 5610 75K0 dimensions figure (wall-through models)
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Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

Model W w1 w2 H h1 h2 h3 h4
15K0 180 150 125 285 270 - 136 253
22K0 195 180 140 315 300 150 76 282
45K0 315 290 260 570 550 250 150 520
55K0 315 290 260 570 550 250 150 520
75K0 375 350 300 760 730 250 141.5 690
Model h5 D d1 Ø R Screw
size
Net weight
(Kg)
15K0 - 170 57 6.5 30 M6 6.5
22K0 - 180 67 6.5 40 M6 8.0
45K0 534.5 200 76 11 40 M10 27.0
55K0 534.5 200 106 11 40 M10 32.0
75K0 705 207 129 11 40 M10 44.0
Wall-Through models are only support HD (Heavy Duty) mode.
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3610 / VFC 5610
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Mechanical Installation
R912005518_Edition 16 Bosch Rexroth AG

1.4 Installation
1.4.1 Installation Conditions
The frequency converter must be installed vertically.
If one frequency converter is arranged above another, make sure the upper limit
of air temperature into the inlet is not exceeded (see "Technical Data" in the
Operating Instructions). An air guide is recommended between the frequency
converters to prevent the rising hot air being drawn into the upper frequency
converter if the upper limit of air temperature is exceeded.
Fig. 1-12: Mounting distance and arrangement
dhor (Distance horizontal):
dhor = 0 mm (0K40...22K0); dhor = 10 mm (30K0...185K)
dtop (Minimum top distance):
dtop = 125 mm (0K40...90K0); dtop = 400 mm (110K...220K)
dbot (Minimum bottom distance):
dbot = 125 mm (0K40...90K0); dbot = 400 mm (110K...220K)
1: Air inlet at frequency converter; 2: Air inlet at control cabinet
3: Frequency converter; 4: Air outlet at frequency converter
5: Heated air conveying direction; 6: Air guide in control cabinet
7: Fan in control cabinet; 8: Discharge of heated air
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Mechanical Installation
Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

1.4.2 Installation Instructions for Wall-Through Models
Whole Facility Installation
As shown in the following figure, use the mounting screws to fix the frequency
converter on the air duct.
Fig. 1-13:
Cooling System
Fig. 1-14:
Rexroth Frequency Converter VFC
3610 / VFC 5610
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Mechanical Installation
R912005518_Edition 16 Bosch Rexroth AG

Requirement for the air duct:
●Temperature ≤ 40 ℃
●For the relationship between duct dimensions and wind speed,
please refer to the following contents.
Duct Dimensions and Wind Speed
The dashed line in the picture is the recommended duct dimensions.
Fig. 1-15:
15K0 22K0 45K0 55K0 75K0
W370 500 660 660 660
D140 180 180 180 180
The closer the duct dimensions and heatsink dimensions, the better
the heat dissipation effect.
Definition of wind speed: When the duct is dredged, the uniform flow velocity 5
cm away from the heatsink. The following table is based on the recommended
wind duct dimensions to calculate the minimum wind speed of cooling demand.
If the actual duct dimensions are greater than the recommended value, wind
speed should be increased appropriately.
Power Wind speed
15 kW 6.5 m/s
22 kW 15.0 m/s
45 kW 10.0 m/s
55 kW 15.0 m/s
75 kW 9.0 m/s
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Mechanical Installation
Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

1.4.3 DIN Rail Mounting
Besides wall mounting with screws, Frequency Converter VFC x610 also pro-
vides DIN rail mounting for models 0K40...7K50.
AMounting buckle
BMounting rail
CDisassembly handle
Fig. 1-16: DIN rail mounting and disassembly
Mounting steps:
1: Hold the frequency converter and keep component A and the lower edge of
component B at the same position level.
2: Push the frequency converter horizontally till a buckle sound indicates a suc-
cessful mounting.
Disassembly steps:
3: Pull down component C and hold it.
4: Rotate the frequency converter to an appropriate angle as the arrow indi-
cates.
5: Lift the frequency converter upwards.
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3610 / VFC 5610
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Mechanical Installation
R912005518_Edition 16 Bosch Rexroth AG

2 Electric Installation
2.1 Overview of Electric Connections
Fig. 2-1: Wiring diagram
●Information on cable size, fuse, screw torque, see chapter 2.2.
●Information on terminals, see chapter 2.3.
●①: PNP modes, see chapter 2.3.2.
●Pulse input can ONLY be set via 'Multi-function digital input X5'.
●When analog current input function is applied, the supply voltage
of analog input terminal can not exceed +5 V.
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Electric Installation
Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16