REXROTH VFC 3610 User manual

Frequency Converter
VFC 3610 / VFC 5610 Series
Edition 16
Quick Start Guide
R912005518

Rexroth Frequency Converter VFC
3610 / VFC 5610
Record of Revision
Edition Release Date Notes
DOK-RCON04-VFC-X610***-QU11-EN-P 2016.03 New functions
DOK-RCON04-VFC-X610***-QU12-EN-P 2016.06 New functions
DOK-RCON04-VFC-X610***-QU13-EN-P 2017.01
Model extension and
new functions
DOK-RCON04-VFC-X610***-QU14-EN-P 2017.06 New functions
DOK-RCON04-VFC-X610***-QU15-EN-P 2017.12
Model extension and
new functions
DOK-RCON04-VFC-X610***-QU16-EN-P 2019.04
Model extension and
new functions
Introduction of this Documentation
This Quick Start Guide is derived from the Operating Instructions which in-
cludes the product data in details.
Personal injury and property damage caused by
incorrect application, installation or operation!
WARNING
Never work with or control the product before reading through
●Safety Instructions in the standard delivery
●Safety descriptions in the Operating Instructions
Reference
For documentations available in other type or language, please consult your lo-
cal sales partner or check www.boschrexroth.com/vfcx610.
Copyright
© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2019
All rights reserved, also regarding any disposal, exploitation, reproduction, edit-
ing, distribution, as well as in the event of applications for industrial property
rights.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
RS-ed5e7bee01562bdb0a6846a50013e6d6-16-en-US-9

Table of Contents
Page
1 Mechanical Installation.......................................................................... 1
1.1 Visual Check.......................................................................................... 1
1.2 Ambient Conditions............................................................................... 1
1.3 Figures and Dimensions......................................................................... 2
1.3.1 Standard Models.................................................................................... 2
1.3.2 Wall-Through Models.............................................................................. 7
1.4 Installation........................................................................................... 10
1.4.1 Installation Conditions......................................................................... 10
1.4.2 Installation Instructions for Wall-Through Models............................... 11
Whole Facility Installation.................................................................... 11
Cooling System.................................................................................... 11
1.4.3 DIN Rail Mounting................................................................................ 13
2 Electric Installation.............................................................................. 14
2.1 Overview of Electric Connections........................................................ 14
2.2 Cable Specifications............................................................................ 15
2.2.1 Power Connection............................................................................... 15
Cable specification for international without USA / Canada............... 15
Cable specification for USA / Canada.................................................. 17
2.2.2 Control Signal Connection................................................................... 19
2.3 Terminals............................................................................................. 20
2.3.1 Power Terminals.................................................................................. 20
2.3.2 Control Terminals................................................................................ 22
Control terminals figure....................................................................... 22
Control terminals description.............................................................. 23
Digital input NPN / PNP wiring............................................................ 25
Digital output DO1a, DO1b load pull-up / pull-down wiring................ 26
Analog input terminals (AI1, AI2, EAI, +10 V, +5 V, Earth and GND).... 27
Relay output terminals......................................................................... 28
3 Start-up................................................................................................ 29
3.1 LED Panel and Dust Cover................................................................... 29
3.1.1 LED Panel............................................................................................ 29
3.1.2 Dust Cover........................................................................................... 30
3.1.3 LED Indicator....................................................................................... 31
3.1.4 Operating Descriptions........................................................................ 32
3.2 LCD Panel............................................................................................ 33
Rexroth Frequency Converter VFC
3610 / VFC 5610
I
Table of Contents
R912005518_Edition 16 Bosch Rexroth AG

Page
3.2.1 LCD Panel Introduction........................................................................ 33
3.2.2 Operating Example.............................................................................. 34
3.3 Start-up Procedure.............................................................................. 35
3.3.1 Checking before Power-on................................................................... 35
3.3.2 Checking after Power-on...................................................................... 35
3.3.3 Checking Start-up Parameters............................................................. 35
3.3.4 Control the Motor................................................................................ 37
3.3.5 Motor Parameters Auto-Tuning............................................................. 38
3.4 Parameter List..................................................................................... 39
3.4.1 Terminology and Abbreviation in Parameter List................................. 39
3.4.2 Group b: System Parameters............................................................... 40
b0: Basic system parameters............................................................... 40
3.4.3 Group C: Power Parameters................................................................ 41
C0: Power control parameters............................................................. 41
C1: Motor and system parameters....................................................... 44
C2: V/f control parameters.................................................................. 46
C3*: Vector control parameters........................................................... 48
3.4.4 Group E: Function Control Parameters................................................ 51
E0: Set point and control parameters.................................................. 51
E1: Input terminal parameters............................................................. 54
E2: Output terminal parameters.......................................................... 57
E3: Multi-speed and simple PLC parameters....................................... 60
E4: PID control parameters.................................................................. 63
E5: Extended function parameters....................................................... 64
E8: Standard communication parameters............................................ 65
E9: Protection and error parameters................................................... 66
3.4.5 Group F0: ASF Parameters.................................................................. 69
3.4.6 Group H: Extension Card Parameters.................................................. 70
H0: Extension card general parameters............................................... 70
H1: Communication card parameters.................................................. 71
H8: I/O card parameters...................................................................... 74
H9: Relay card parameters................................................................... 79
3.4.7 Group U: Panel Parameters.................................................................. 81
U0: General panel parameters............................................................. 81
U1: Seven-segment panel parameters................................................. 81
U2: LCD panel parameters................................................................... 82
3.4.8 Group d0: Monitoring Parameters....................................................... 84
II
Table of Contents
Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

Page
4 Diagnosis............................................................................................. 86
4.1 Display of LED Characters................................................................... 86
4.2 Status Code......................................................................................... 86
4.3 Warning Code...................................................................................... 86
4.4 Error Code........................................................................................... 88
Rexroth Frequency Converter VFC
3610 / VFC 5610
III
Table of Contents
R912005518_Edition 16 Bosch Rexroth AG

IV Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

1 Mechanical Installation
1.1 Visual Check
After unpacking the frequency converter, perform a thorough visual check.
Check the following:
●The right device has been supplied
●The device has no damage
●No transport damage such as scratches, cracks or dents
If you find any deviation from one of the above points, please contact your
Bosch Rexroth sales partner.
1.2 Ambient Conditions
If it is to function perfectly, the frequency converter must be installed in an envi-
ronment matching the data provided below.
Rated ambient temperature -10...40 °C
Derating / ambient temperature 1.5 % / 1 °C (40...50 °C)
Rated altitude ≤ 1,000 m
Derating / altitude 1 % / 100 m (1,000...4,000 m)
Relative humidity ≤ 90 % (No condensation)
Degrees of protection IP 20 (Control cabinet mounting)
Degrees of pollution 2 (EN 50178)
Tab. 1-1: Ambient conditions
Rexroth Frequency Converter VFC
3610 / VFC 5610
1/91
Mechanical Installation
R912005518_Edition 16 Bosch Rexroth AG

1.3 Figures and Dimensions
1.3.1 Standard Models
Fig. 1-1: VFC x610 0K40...4K00 dimensions figure
Fig. 1-2: VFC x610 5K50...22K0 dimensions figure
2/91
Mechanical Installation
Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16

Fig. 1-3: VFC 5610 30K0...37K0 dimensions figure
Fig. 1-4: VFC 5610 45K0...55K0 dimensions figure
Rexroth Frequency Converter VFC
3610 / VFC 5610
3/91
Mechanical Installation
R912005518_Edition 16 Bosch Rexroth AG

Fig. 1-5: VFC 5610 75K0...90K0 dimensions figure
Fig. 1-6: VFC 5610 110K...132K dimensions figure
4/91
Mechanical Installation
Rexroth Frequency Converter VFC
3610 / VFC 5610
Bosch Rexroth AG R912005518_Edition 16