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Warning and Safety Precautions
• Minimum Wire Gauge: The BAT-48100-01 LiFePO4 battery requires a MINIMUM
of 2AWG cable. Correctly sized terminals with a good quality crimp are required for
proper installation.
• Use in High Temperatures (> 110°F (37.8°C)): To increase the life of the battery, it is
recommended to not push the ratings of the battery capacity, current or low voltage
when operating in hot environments greater than 110°F (37.8°C).
• Secure Batteries: Properly install and secure batteries within the vehicle. Operation of
vehicle creates high vibration and the vehicle can be involved in accidents. Batteries
must be properly secured to prevent movement.
• DO NOT DISASSEMBLE BATTERY!
• Disposal: Recycle batteries at a local battery reclamation facility.
• Safety glasses and gloves should be worn at all times when working on batteries.
• Conversion from Lead Acid Batteries: It is recommended to wash and remediate cor-
rosion with paint before new battery installation if converting from lead acid batteries.
• Installation Instructions: Follow installation instructions and guidelines provided by the
vehicle manufacturer.
• New LiFePO4 Batteries: It is recommended to CHARGE THE BATTERY FIRST
BEFORE DRIVING. It takes 2-3 discharge/recharge cycles to balance a NEW battery.
• Never leave the charger unattended when it is connected to its power supply.
• Cleaning: Never use high pressure washer to clean the batteries. Use a damp cloth.
• Never place the charger and batteries connected to it on any form of ammable
surface.
• Never operate or charge the batteries in the vicinity of ammable material or gas.
• Do not submerge batteries in liquids.
• Low Voltage Setting: Motor controller settings to low level shutdown and current limit
prevent damage or BMS faults.
• Do NOT short circuit the terminals.
• Output Fuse Required: A 200A (max rating) output fuse is required.
• DC to DC Converters: Aux circuits (DC-DC converters) should be connected to the
key switch through a 15A fuse (or as recommended by vehicle manufacturer).
• Polarity: Always maintain battery polarity. Terminal Color: RED=POSITIVE(+),
BLACK=NEGATIVE(-).
• EV, Golf Car or Other Electric Vehicles: A new solenoid is required to maintain
warranty and prevent battery failure.
• Read the charger manufacturer’s instructions and strictly adhere to them.
