RIDGID 535 Manual Chuck User manual

535 Manual Pipe and Bolt
Threading Machine
•Français – 15
•Castellano – pág. 33
WARNING!
Read this Operator’s Manual
carefully before using this
tool. Failure to understand
and follow the contents of
this manual may result in
electrical shock, fire and/or
serious personal injury.
Threading MachineManual
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ii
Table of Contents
General Safety Information
Work Area Safety........................................................................................................................................................2
Electrical Safety..........................................................................................................................................................2
Personal Safety ..........................................................................................................................................................2
Tool Use and Care......................................................................................................................................................3
Service........................................................................................................................................................................3
Specific Safety Information
Foot Switch Safety......................................................................................................................................................3
Machine Safety ..........................................................................................................................................................3
Description, Specifications and Standard Equipment
Description..................................................................................................................................................................4
Specifications..............................................................................................................................................................4
Standard Equipment ..................................................................................................................................................4
Machine Assembly
Mounting Machine to Stand........................................................................................................................................5
Mounting Machine to Bench ......................................................................................................................................5
Machine Inspection ......................................................................................................................................................5
Machine and Work Area Set-Up ..................................................................................................................................6
Operation Using Machine-Mounted Tools
Installing Pipe In Threading Machine..........................................................................................................................7
Cutting Pipe with No. 820 Cutter ................................................................................................................................7
Reaming Pipe with No. 341 Reamer ..........................................................................................................................8
Threading Pipe or Rod with Quick-Opening, Self-Opening or Semi-Automatic Die Head..........................................8
Removing Pipe From the Threading Machine ............................................................................................................9
Left Hand Threading ..................................................................................................................................................9
Installing Dies in Quick-Opening Die Head (Right Hand & Left Hand) ......................................................................9
Installing Dies in Self-Opening Die Head (Right Hand Only)......................................................................................9
Installing Dies in Model 816/817 Die Heads ............................................................................................................10
Checking Thread Length ..........................................................................................................................................10
Priming Oil Pump......................................................................................................................................................11
Accessories
Accessories For Threading Machine ........................................................................................................................11
Die Heads and Dies..................................................................................................................................................12
Maintenance Instructions
Lubrication ................................................................................................................................................................12
Oil System Maintenance ..........................................................................................................................................12
Jaw Insert Replacement ..........................................................................................................................................13
Motor Brush Replacement........................................................................................................................................13
Machine Storage ......................................................................................................................................................13
Service and Repair......................................................................................................................................................13
Wiring Diagrams ........................................................................................................................................................14
Lifetime Warranty ........................................................................................................................................Back Cover
535 Manual Pipe and Bolt Threading Machine
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535 Manual Pipe and Bolt Threading Machine
Record Serial Number below and retain product serial number which is located on nameplate.
Serial
No.
535 Manual
Pipe and Bolt
Threading Machine
535
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•Do not abuse cord. Never use the cord to carry the
tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged
cords increase the risk of electrical shock.
•When operating a power tool outside, use an out-
door extension cord marked “W-A” or “W”. These
cords are rated for outdoor use and reduce the risk of
electrical shock.
•Use only three-wire extension cords which have
three-prong grounding plugs and three-pole recep-
tacles which accept the tool’s plug. Use of other
extension cords will not ground the tool and increase
the risk of electrical shock.
•Use proper extension cords. (See chart.) Insuf-
ficient conductor size will cause excessive voltage
drop and loss of power.
•Keep all electric connections dry and off the
ground. Do not touch plugs or tool with wet hands.
Reduces the risk of electrical shock.
Personal Safety
•Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use tool while tired or under the influence of
drugs, alcohol, or medications. A moment of inat-
tention while operating power tools may result in seri-
ous personal injury.
•Dress properly. Do not wear loose clothing or
jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.
•Avoid accidental starting. Be sure switch is OFF
before plugging in. Carrying tools with your finger on
the switch or plugging in tools that have the switch ON
invites accidents.
•Remove adjusting keys before turning the tool
ON. A wrench or a key that is left attached to a rotat-
ing part of the tool may result in personal injury.
•Do not overreach. Keep proper footing and bal-
2
General Safety Information
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below may
result in electric shock, fire, and/or serious
personal injury.
SAVE THESE INSTRUCTIONS!
Work Area Safety
•Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
•Do not operate power tools in explosive atmos-
pheres, such as in the presence of flammable liq-
uids, gases, or dust. Tools create sparks which may
ignite the dust or fumes.
•Keep bystanders, children, and visitors away while
operating a tool. Distractions can cause you to lose
control.
•Keep floors dry and free of slippery materials
such as oil. Slippery floors invite accidents.
•Guard or barricade the area when work piece
extends beyond machine. A guard or barricade that
provides a minimum of three (3) feet clearance around
the work piece will reduce the risk of entanglement.
Electrical Safety
•Grounded tools must be plugged into an outlet,
properly installed and grounded in accordance
with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do
not use any adapter plugs. Check with a quali-
fied electrician if you are in doubt as to whether the
outlet is properly grounded. If the tool should elec-
trically malfunction or break down, grounding pro-
vides a low resistance path to carry electricity away
from the user.
•Avoid body contact with grounded surfaces. There
is an increased risk of electrical shock if your body is
grounded.
•Don’t expose electrical tools to rain or wet condi-
tions. Water entering a tool will increase the risk of
electrical shock.
535 Manual Pipe and Bolt Threading Machine
Grounding prong
Cover of
grounded
outlet box
Grounding prong
Minimum Wire Gauge for Extension Cord
Nameplate
Amps Total Length (in feet)
0 – 25 26 – 50 51 – 100
0 – 6 18 AWG 16 AWG 16 AWG
6 – 10 18 AWG 16 AWG 14 AWG
10 – 12 16 AWG 16 AWG 14 AWG
12 – 16 14 AWG 12 AWG NOT RECOMMENDED
16 – 20 12 AWG 10 AWG NOT RECOMMENDED
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ance at all times. Proper footing and balance enables
better control of the tool in unexpected situations.
•Use safety equipment. Always wear eye protection.
Dust mask, non-skid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.
Tool Use and Care
•Do not use tool if switch does not turn it ON or
OFF. Any tool that cannot be controlled with the switch
is dangerous and must be repaired.
•Disconnect the plug from the power source before
making any adjustments, changing accessories,
or storing the tool. Such preventive safety mea-
sures reduce the risk of starting the tool accidentally.
•Store idle tools out of the reach of children and
other untrained persons. Tools are dangerous in
the hands of untrained users.
•Check for misalignment or binding of moving
parts, breakage of parts, and any other condition
that may affect the tool's operation. If damaged,
have the tool serviced before using. Many acci-
dents are caused by poorly maintained tools.
•Use only accessories that are recommended for
your tool. Accessories that may be suitable for one tool
may become hazardous when used on another tool.
•Keep handles dry and clean; free from oil and
grease. Allows for better control of the tool.
Service
•Tool service must be performed only by qualified
repair personnel. Service or maintenance performed
by unqualified repair personnel could result in injury.
•When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance
Section of this manual. Use of unauthorized parts or
failure to follow maintenance instructions may create a
risk of electrical shock or injury.
Specific Safety Information
WARNING
Read this operator’s manual carefully before using
the 535 Threading Machine. Failure to understand
and follow the contents of this manual may result in
electrical shock, fire and/or serious personal injury.
Call the Ridge Tool Company, Technical Service
Department at [phone] if you have any questions.
Foot Switch Safety
Using a threading machine without a foot switch
increases the risk of serious injury. A foot switch
provides better control by letting you shut off the
motor by removing your foot. If clothing should
become caught in the machine, it will continue to
wind up, pulling you into the machine. Because the
machine has high torque, the clothing itself can bind
around your arm or other body parts with enough
force to crush or break bones.
Machine Safety
•Threading Machine is made to thread and cut
pipe or bolt and to power roll grooving equip-
ment. Follow instructions on proper use of this
machine. Do not use for other purposes such
as drilling holes or turning winches. Other uses or
modifying this power drive for other applications may
increase the risk of serious injury.
•Secure machine to bench or stand. Support long
heavy pipe with pipe supports. This practice will
prevent tipping.
•Do not wear gloves or loose clothing when oper-
ating machine. Keep sleeves and jackets buttoned.
Do not reach across the machine or pipe. Clothing
can be caught by the pipe or machine resulting in
entanglement and serious injury.
•Operate machine from side with REV/OFF/FOR
switch. Eliminates need to reach over the machine.
•Do not use this machine if the foot switch is bro-
ken or missing. Foot switch is a safety device to
prevent serious injury.
•Keep hands away from rotating pipe and fittings.
Stop the machine before wiping pipe threads or
screwing on fittings. Allow the machine to come to
a complete stop before touching the pipe or
machine chucks. This practice will prevent entan-
glement and serious injury.
•Do not use this machine to make or break fittings.
This practice is not an intended use of the machine and
can result in serious injury.
•Tighten chuck handwheel and engage rear cen-
tering device on the pipe before turning on the
machine. Prevents oscillation of the pipe.
•Keep covers in place. Do not operate the machine
with covers removed. Exposure to moving parts may
result in entanglement and serious injury.
•Lock foot switch when machine is not in use
(Figure 1) .Avoids accidental starting.
535 Manual Pipe and Bolt Threading Machine
WARNING
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Figure 1 – Locked Foot Switch
Description, Specifications and
Standard Equipment
Description
The RIDGID Model 535 Threading Machine is an elec-
tric motor-driven machine which centers and chucks
pipe, conduit and rod (bolt stock) and rotates it while
threading, cutting and reaming operations are per-
formed. Left-hand or right-hand rotation can be selected
with the FOR/OFF/REV switch. Threading dies are
mounted in self-opening or quick-opening die heads.An
automatic oiling system is provided to flood the work with
thread cutting oil during threading operations. Geared
Threaders can also be used with the Threading Machine
to thread larger diameter pipe.
The RIDGID Model 535 Threading Machine can also be
used as a power source for roll grooving equipment.
Designed to attach to the carriage rail of the Threading
Machine, the roll grooving equipment forms standard roll
grooves on a variety of pipe sizes and materials.
Specifications
Threading Capacity .......Pipe 1/8″through 2″
Bolt 1/4″through 2″
Geared Threaders:
Pipe 21/2″through 6″
Chuck ............................Speed Grip Chuck with
Replaceable Jaw Inserts
Rear Centering Device....Scroll Operated, Rotates with
Chuck
Operating Speed ............36 RPM or 54 RPM
Motor:
Type............................Universal
Horsepower.................1/2HP
Volts............................120V Single Phase AC
25-60 Hz
(230V Available On Request)
Amps...........................15 Amps (36 RPM)
18 Amps (54 RPM)
Controls.........................Rotary Type FOR/OFF/REV
Switch & ON/OFF Foot Switch
Pump.............................Gerotor-Type
Cutter ............................No. 820 - Roll-Type Cut-Off,
Self-Centering, Full Floating,
Pipe – 1/8″through 2″,
Bolt – 1/4″through 1″
or
No. 821 - Blade-Type Cut-Off,
Self-Centering, Full Floating,
Pipe – 1/2″through 2″,
Dovetail-Type Cut-Off and
Chamfering Tool.
Reamer..........................No. 341 - Positive-Locking,
5-Flute Cone, Right Hand,
1/8″through 2″
Weight............................260 lbs. (Less Die Head &
Dies)
Standard Equipment
Model No. 535 Manual Threading Machine with Foot
Switch
1 - No. 811-A Universal Quick-Opening Die Head
1 - No. 341 Reamer
1 - No. 820 Cutter
1 - Set 1/2″- 3/4″Universal Alloy Dies
1 - Set 1″- 2″Universal Alloy Dies
1 - Gallon Premium Oil
4 - Hex Wrenches
1 - Spare E-1032 Cutter Wheel
Machines listed as 1/2″- 2″include Standard Equipment. Machine
Only includes Standard Equipment less all Die Heads and Dies. All
machines have 25-60 Hz Universal 1/2 HP single-phase motors.
NOTE! NPT Dies are for NPT Die heads only. BSPT
Dies are for BSPT Die Heads only. Please use
Catalog Item Nos. when ordering. High-Speed
Dies are recommended for use with machines
having an RPM of 54 or more.
535 Manual Pipe and Bolt Threading Machine
Standard Machines
Catalog Model Description Cutter
No. No. 115V 25-60 Hz Model RPM Volt
93787 535 1/2″- 2″NPT 820 36 115V
96497 535 Machine Only 820 36 115V
96502 535 1/2″- 2″NPT 820 54 115V
230V 25-60 Hz
96507 535 1/2″- 2″NPT 820 36 230V
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Figure 2 – No. 535 Machine Dimensions
Machine Assembly
WARNING
To prevent serious injury, proper assembly of the
Threading Machine is required. The following pro-
cedures should be followed:
Mounting Machine To Stand
1. The machine is designed to mount on the three uni-
versal stands listed below.
Figure 3
Mounting Machine To Bench
1. If a stand is not used, the machine should be mount-
ed to a stable bench. To mount the unit on a bench,
use four (4) 5/16″bolts in holes provided at each corner
of machine base. Base dimensions are shown in
Figure 2 .
Failure to mount the threading machine to
a stable stand or bench may result in tipping and serious
injury.
Machine Inspection
WARNING
To prevent serious injury, inspect your Threading
Machine. The following inspection procedures
should be performed on a daily basis:
1. Make sure Threading Machine is unplugged and the
directional switch is set to the OFF position (Figure 4) .
Figure 4 – No. 535 Pipe and Bolt Threading Machine
2. Clean the speed chuck jaws with a wire brush.
3. Inspect the jaw inserts for excessive wear. Refer to the
Maintenance Instructions if they need to be replaced.
4. Make sure the foot switch is present and attached to
the Threading Machine (Figure 4) .
Do not operate the Threading Machine
without a foot switch.
5. Inspect the power cord and plug for damage. If the
plug has been modified, is missing the grounding
pin or if the cord is damaged, do not use the
Threading Machine until the cord has been replaced.
6. Inspect the Threading Machine for any broken, miss-
ing, misaligned or binding parts as well as any other
conditions which may affect the safe and normal
operation of the machine. If any of these conditions
are present, do not use the Threading Machine until
any problem has been repaired.
535 Manual Pipe and Bolt Threading Machine
WARNING
Machine Stands
Model No. Cat. No. Description
100A 92457 Universal Leg & Tray Stand
150A 92467 Universal Wheel & Tray Stand
200A 92462 Universal Wheel & Cabinet Stand
20.8″
38.1″20.5″
Centering
Device
(Not Shown)
Chuck Handwheel
Quick or
Self-Opening
Die Head
No. 820
Cutter
(Standard)
No. 341
Reamer
Chip
Pan
REV/OFF/FOR
Switch
Foot Switch Carriage Handwheel
Length Gauge
WARNING
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2. Clean up the work area prior to setting up any equip-
ment. Always wipe up any oil that may have splashed
or dripped from the machine to prevent slips and falls.
3. If the workpiece extends more than four (4) feet beyond
the Threading Machine, use one or more pipe stands
to prevent tipping and the oscillation of the pipe.
4. If the workpiece extends beyond the Threading
Machine, set-up guards or barricades to create a
minimum of three (3) feet of clearance around the
Threading Machine and workpiece. This “safety zone”
prevents others from accidentally contacting the
machine or workpiece and either causing the equip-
ment to tip or becoming entangled in the rotating
parts.
5. If necessary, fill the reservoir with RIDGID Thread
Cutting Oil.
6. Make sure FOR/OFF/REV switch is in the OFF position.
7. Position the foot switch so that the operator can
safely control the machine, tools and workpiece. It
should allow the operator to do the following:
• Stand facing the directional switch.
• Use the foot switch with his left foot.
• Have convenient access to the directional switch,
tools and chucks without reaching across the
machine.
Machine is designed for one person operation.
8. Plug the Threading Machine into the electrical outlet
making sure to position the power cord along the clear
path selected earlier. If the power cord does not reach
the outlet, use an extension cord in good condition.
WARNING
To avoid electrical shock and electrical fires, never use
an extension cord that is damaged or does not meet the
following requirements:
• The cord has a three-prong plug similar to shown
in Electrical Safety section.
• The cord is rated as “W” or “W-A” if being used
outdoors.
• The cord has sufficient wire thickness (14 AWG
below 25′/12 AWG 25′ - 50′). If the wire thickness is
too small, the cord may overheat, melting the cord’s
insulation or causing nearby objects to ignite.
To reduce risk of electrical shock, keep
all electrical connections dry and off the ground. Do
not touch plug with wet hands.
9. Check the Threading Machine to insure it is operating
properly.
6
7. Lubricate the Threading Machine if necessary accord-
ing to the Maintenance Instructions.
8. Use tools and accessories that are designed for your
Threading Machine and meet the needs of your
application. The correct tools and accessories allow
you to do the job successfully and safely. Accessories
designed for use with other equipment may be haz-
ardous when used with this Threading Machine.
9. Clean any oil, grease or dirt from all handles and
controls. This reduces the risk of injury due to a tool
or control slipping from your grip.
Inspect the cutting edges of your tools and dies. If nec-
essary, have them replaced prior to using the
Threading Machine. Dull or damaged cutting tools and
dies can lead to binding, tool breakage and poor
quality threads.
10. Clean metal shavings and other debris from the chip
tray of the Threading Machine. Check the level and
quality of the thread cutting oil. Replace or add oil if
necessary. Reservoir in the base will hold approxi-
mately seven (7) quarts of thread cutting oil.
NOTE! Thread cutting oil lubricates and cools the threads
during the threading operation. A dirty or poor
grade cutting oil can result in poor thread quality.
NOTE! To drain dirty oil and properly maintain the oil
system, refer to the “Maintenance Instructions”.
Machine and Work Area Set-Up
WARNING
To prevent serious injury, proper set-up of the
machine and work area is required. The following
procedures should be followed to set-up the machine:
1. Locate a work area that has the following:
• Adequate lighting.
• No flammable liquids, vapors or dust that may ignite.
• Grounded electrical outlet.
• Clear path to the electrical outlet that does not
contain any sources of heat or oil, sharp edges or
moving parts that may damage electrical cord.
• Dry place for machine and operator. Do not use
the machine while standing in water.
• Level ground.
535 Manual Pipe and Bolt Threading Machine
WARNING
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4. Insert workpieces less than 2 feet long from the front
of the machine. Insert longer pipes through either
end so that the longer section extends out beyond the
rear of the Threading Machine.
To avoid equipment tip-overs, position
the pipe supports under the workpiece.
NOTE! For plastic and coated work pieces, special jaw
inserts (No. 97365) should be used to prevent
damaging the workpiece.
5. Tighten the rear centering device around the pipe by
using a counterclockwise rotation of the handwheel at
the rear of the Threading Machine. This prevents move-
ment of the pipe that can result in poor thread quality.
6. Secure the pipe by using repeated and forceful coun-
terclockwise spins of the speed chuck handwheel
at the front of the Threading Machine. This action
“hammers” the jaws tightly around the pipe.
Cutting Pipe with No. 820 Cutter
1. Swing reamer and die head to UP position.
2. Move pipe cutter DOWN onto pipe and move car-
riage with handwheel to line up cutter wheel with
mark on pipe.
NOTE! If using length gauge on machine carriage, place
cutter wheel against end of stock and set point to
“0”. Raise cutter to clear stock and turn carriage
handwheel until pointer is at length desired.
3. Tighten cutter feed screw handle on pipe keeping
wheel aligned with the pipe. (Figure 5)
Figure 5 – Cutting Pipe with 820 Cutter
4. Assume the correct operating posture.
This will allow you to maintain proper bal-
ance and to safely keep control of the machine and tools.
7
• Flip the directional switch to FOR (Forward). Press
and release the foot switch. Check that the Thread-
ing Machine rotates in a counterclockwise direction
as you are facing the front chuck. Have the Thread-
ing Machine serviced if it rotates in the wrong
direction or if the foot switch does not control its
stopping or starting.
• Depress and hold the foot switch. Inspect the mov-
ing parts for misalignment, binding, odd noises or
any other unusual conditions that may affect the safe
and normal operation of the machine. If such con-
ditions are present, have the power drive serviced.
• Flip the directional switch to REV (Reverse). Press
and release the foot switch. Check that that Thread-
ing Machine rotates in a clockwise direction as
you are facing the chuck.
• Release the foot switch and flip the directional
switch to OFF.
Operation Using
Machine-Mounted Tools
WARNING
Do not wear gloves or loose clothing when operat-
ing Threading Machine. Keep sleeves and jackets
buttoned. Do not reach across the machine or pipe.
Do not use this Threading Machine if the foot switch
is broken or missing. Always wear eye protection to
protect eyes from dirt and other foreign objects.
Keep hands away from rotating pipe and fittings.
Stop the machine before wiping pipe threads or
screwing on fittings. Allow the machine to come to
a complete stop before touching the pipe or
machine chucks.
Do not use this machine to “make-on” or “break
off” fittings. This practice is not an intended use of
this Threading Machine.
Installing Pipe In Threading Machine:
1. Check to insure the cutter, reamer and die head are
swung to UP position.
2. Mark the pipe at the desired length if it is being cut to
length.
3. Insert the pipe into the Threading Machine so that the
end to be worked or the cutting mark is located about
12 inches to the front of the speed chuck jaws.
535 Manual Pipe and Bolt Threading Machine
WARNING
WARNING
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8
• Be sure you can quickly remove your foot from
the foot switch.
• Stand facing the directional switch.
• Be sure you have convenient access to directional
switch, tools and chucks.
• Do not reach across the machine or workpiece.
5. Flip the directional switch to FOR (Forward).
6. Grasp the pipe cutter’s feedscrew handle with both
hands.
7. Depress and hold down the foot switch with the left foot.
8. Tighten the feedscrew handle slowly and continu-
ously until the pipe is cut. Do not force the cutter
into the workpiece.
9. Release the foot switch and remove your foot from
the housing.
10. Swing pipe cutter back to the UP position.
Reaming Pipe with No. 341 Reamer
1. Move reamer arm into DOWN position.
2. Extend reamer by pressing latch and sliding knob
toward pipe until latch engages bar.
3. Check the directional switch to insure it is in the
FOR (Forward) position. Depress and hold the foot
switch down with left foot.
4. Position reamer into pipe and complete reaming by
exerting pressure on handwheel. (Figure 6)
5. Retract reamer bar and return reamer to UP position.
6. Release foot switch and remove your foot from the
housing.
Figure 6 – Reaming with 341 Reamer
Threading Pipe or Rod with
Quick-Opening, Self-Opening or
Semi-Automatic Die Head
1. Install die set. Refer to die installation procedure.
2. Swing cutter and reamer to UP position.
3. Swing die head to DOWN position with throwout
lever set to CLOSE position.
4. Check directional switch to insure it is in the FOR
(Forward) position. Depress and hold the foot switch
down with left foot.
NOTE! Current 535 Machines have an automatic oiling
system that brings oil to the work through the die
head. Machines made prior to June 1, 1996
have an oil spout which must be swung to the
down position to flood dies with oil.
5. Turn carriage handwheel to bring dies against end of
pipe. Slight pressure on handwheel will start dies.
(Figure 7)
Figure 7 – Threading with 535 Manual Threading Machine
6. Quick-Opening 811A Die Head (Figure 8) – When
thread is completed, rotate throwout lever to OPEN
position, retracting dies.
Self-Opening 815A Die Head (Figure 9) – When die
head trigger contacts end of pipe, throwout lever is
automatically opened.
Semi-Automatic Die Head (Figure 10) – When the
end of the pipe being threaded is flush with the end of
the number 1 die, tap the handle for the dies to re-
lease the pipe.
7. Turn carriage handwheel to back die head off pipe.
8. Release the foot switch and remove your foot from
the housing.
9. Swing die head back to UP position.
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9
Removing Pipe From The Threading
Machine
1. Use repeated and forceful clockwise spins of the
speed chuck handwheel at the front of the Threading
Machine to release the workpiece from the speed
chuck jaws.
2. If necessary, loosen the rear centering device using
a clockwise rotation of the handwheel at the rear of
the Threading Machine.
3. Slide the workpiece out of the Threading Machine,
keeping a firm grip on the workpiece as it clears the
Threading Machine.
To avoid injury from falling parts or
equipment tip-overs when handling long workpieces,
make sure that the end farthest from the Threading
Machine is supported prior to removal.
4. Clean up any oil spills or splatter on the ground sur-
rounding the Threading Machine.
Left Hand Threading
An optional pump kit along with a special pipe or bolt die
head is required for left hand threading. These optional
accessories consists of the following:
Pump Kit:
Model MJ-1 Pump
Bracket Fitting
Model 842 Quick-Opening NPT Die Head
Model 531 and 532 Quick-Opening Bolt Die Head
NOTE! Pump Kit not required on all pre-2001 535
machines.
Installing Dies in Quick-Opening Die
Head (Right Hand and Left Hand)
The No. 811A Universal Die Head (Figure 8) for right
hand threads requires four sets of dies to thread pipe
ranging from 1/8″through 2″. One set of dies is required
for each of the following pipe size ranges: (1/8″), (1/4″
and 3/8″), (1/2″and 3/4″) and (1″through 2″). Bolt threading
requires a separate set of dies for each bolt size. No bolt
dies are available for left hand universal die heads.
1. Lay die head on bench with numbers face up.
2. Flip throwout lever to OPEN position.
3. Loosen clamp lever approximately three turns.
4. Lift tongue of clamp washer up and out of slot under
size bar. Slide throwout lever all the way to end of slot
in the change die direction indicated on cam plate.
5. Remove dies from die head.
6. Insert new dies to mark on side of dies. Numbers 1
through 4 on the dies must match numbers on the
die head.
7. Slide throwout lever back so that tongue of clamp
lever washer will drop in slot under size bar.
8. Adjust die head size bar until index line on link is
aligned with proper size mark on size bar. For bolt
threads, align underline with bolt line on size bar.
9. Tighten clamp lever.
Figure 8 – Universal Quick-Opening Die Head
10. If oversize or undersize threads are required, set
the index line in direction of OVER or UNDER size
mark on size bar.
Installing Dies in Self-Opening Die Head
(Right Hand Only)
The No. 815A Self-Opening Die Head (Figure 9) for right-
hand threads requires four sets of dies to thread pipe rang-
ing from 1/8″- 2″. One set of dies is required for each of the
following pipe size ranges: (1/8″), (1/4″- 3/8″), (1/2″- 3/4″), and
(1″- 2″). Bolt threading requires a separate set of dies for
each bolt size.
1. Place self-opening die head on bench in vertical
position.
2. Make sure trigger assembly is released.
3. Loosen clamp lever approximately six full turns.
4. Pull lock screw out of slot under size bar so that roll
pin in lock screw will bypass slot. Position size bar so
that index line on lock screw is aligned with the end of
REMOVE DIES position.
5. Lay head down with numbers up.
6. Remove dies from die head.
535 Manual Pipe and Bolt Threading Machine
WARNING
Index Line
Link
Throwout
Lever
Washer
Head
Clamp Lever
Size Bar
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7. Insert new dies to mark on side of dies. Numbers 1
through 4 on the dies must match numbers on the
die head.
8. Move throwout lever back to lock in dies.
9. With head in vertical position, rotate cam plate until roll
pin on lock screw can be positioned in slot under size
bar. In this position dies will lock in die head. Make
sure roll pin points toward end of size bar marked
REMOVE DIES.
10. Adjust die head size bar until index line on lock screw
or link is aligned with proper size mark on size bar.
Figure 9 – Universal Self-Opening Die Head
11. Tighten clamp lever.
12. If oversize or undersize threads are required, set
the index line in direction of OVER or UNDER size
mark on size bar.
Installing Dies in
Model 816/817 Die Heads
The Semi-Automatic Die Head (Figure 10) for right
hand threads requires four sets of dies to thread pipe
ranging from 1/8″through 2″. One set of dies is required
for each of the following pipe size ranges: (1/8″), (1/4″
10
and 3/8″), (1/2″ and 3/4″) and (1″ through 2″). Bolt threading
requires a separate set of of dies for each bolt size.
1. Depress handle so that camplate rests (Figure 7 –
Model 816/817 Die Head) against the stop. (As
shown).
2. Lay the Die Head down flat on a table or bench with
the numbers facing up.
3. Pull up on the plunger knob and push the handle all
the way to the left.
4. Select the correct dies for the size desired. (Size
marked on the back end or face of the dies.)
5. Numbers on the Dies must correspond with those on
the Die Head Slots. Insert Dies to the line marked on
the Dies – numbered edge up.
6. Rotate the handle back to the right so that the plunger
knob pops back down flush against the Die Head.
7. To set or adjust for desired depth of cut, loosen
the screw for the desired position block size, move
the block to the right to make it Under-Size and to
the left to make it Over- Sized. When setting blocks
for new dies start with the position block on the
middle mark and adjust from there.
Figure 10 – Semi-Automatic Die Head
Checking Thread Length
(Figure 11)
1. Thread is cut to proper length when end of pipe is
flush with edge of dies (Figure 11).
2. Die head is adjustable to obtain proper thread diam-
eter. If possible, threads should be checked with a
thread ring gage (Figure 11) . A proper thread is cut
535 Manual Pipe and Bolt Threading Machine
Roll Pin
Index Line
Size Bar
Lock Screw
Throwout
Lever
Clamp
Lever
Trigger
Assembly
Handle
Plunger Knob
Size Block
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when end of pipe is plus or minus one turn of being
flush with face of ring gage.
Figure 11 – Checking Thread Length
NOTE! If a ring gage is not available, a fitting can be
used. This fitting should be representative of
those being used on the job. The pipe thread
should be cut to obtain 2 or 3 turns hand tight
engagement with fitting. If pipe thread is not prop-
er diameter the index line should be moved in the
direction of the OVER or UNDER size mark on
size bar. (Refer to “Installing Dies In Die Heads”).
Priming Oil Pump
Current 535 Machines have a self-priming gerotor-type
pump. Machines made prior to June 1, 1996 have a
Model A vane-type pump that may require priming.
WARNING
All 535 Threading Machines made prior to June 1, 1996
should have a tube extension on the oil pump priming
port, as well as a top cover access hole, so the pump can
be primed without removing the top cover of the machine.
This will prevent the operator from contacting the internal
gearing of the machine which could result in serious injury.
To prime the Model A Pump, the following procedure
should be followed:
1. Remove button plug located on cover.
2. Remove primer screw through opening with allen
wrench.
3. Fill pump with oil.
11
4. Replace primer screw and button plug before starting
machine or pump will drain itself immediately.
NOTE! If machine must be primed on a frequent basis,
it is an indication the pump is in need of repair.
Accessories
Only the following RIDGID products have
been designed to function with the 535 Threading
Machine. Other accessories designed for use with other
tools may become hazardous when used on this
Threading Machine. To prevent serious injury, use only
the accessories listed below.
Accessories For Threading Machine
Die Head Racks:
4U ...........................holds 4 heads
6U ...........................holds 6 heads
Stands:
No. 100A.................4 legs w/tray
No. 150A.................2 wheels w/tray
No. 200A...................2 wheels w/enclosed cabinet
Pipe Supports:
VJ-99 ......................281/4″–52
1/2″
RJ-99 ......................301/2″–54
3/4″
No. 819 Nipple Chuck (Right Hand only):
Pipe Adapters...........1/8″through 11/2″
Stud Adapters..........1/4″through 2″UNC
1/4″through 11/2″UNF
Model MJ-1 Pump Kit for Left Hand Threading
Accessories for Threading By Close-Coupled
Method
Drive Link Assembly (Cat. # 42415 or 16723
depending on carriage)
No. 844 Drive Bar
Saddle Adapter for Model 141
No. 141 Geared Threader for 21/2″ – 4″Threading
VJ-99/RJ-99 Pipe Support Stand
Accessories for Threading with Drive Shaft
No. 840A Universal Drive Shaft (41″closed, 50″
extended)
No. 460 Tristand Chain Vise
No. 418 Oiler
VJ-99/RJ-99 Adjustable Pipe Support
Nos. 141 Geared Threader 21/2″to 4″Threading
No. 161 Geared Threader 4″to 6″Threading
535 Manual Pipe and Bolt Threading Machine
WW
DDD
Die
Pipe
Die
Pipe
A - Full Width Die Thread
Starting to Cut Thread
Flush
(Basic Size) One Turn Large
(Maximum Size) One Turn Small
(Minimum Size)
Thin Ring
Gage
Completed Thread
Die Flush
With End
of Pipe
B - Checking Threads Within Pipe Gage
WARNING
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12
NOTE! See Ridge Tool catalog for complete list of pipe
supports, thread cutting oil and dies.
Maintenance Instructions
WARNING
Make sure machine is unplugged from power
source before performing maintenance or mak-
ing any adjustment.
Lubrication
Proper lubrication is essential to trouble-free operation
and long life of Power Drive.
1. Remove four (4) cover mounting screws and remove
the cover.
2. Use grease gun to apply grease to the shaft bearing
grease fittings every 2 to 6 months, depending upon
frequency of machine use.
3. Apply moderate coat of lubricating grease on large
gear each time bearings are lubricated.
Do not operate the threading machine
with cover off. Always replace cover immediately after
lubricating machine.
Oil System Maintenance
To help assure proper operation of threading machine,
keep oil system clean, as follows:
1. Replace thread cutting oil when it becomes dirty or
contaminated. To drain the oil, position a container
under drain plug and remove plug.
2. Keep oil filter screen clean to assure proper flow or
clean oil to work. Oil filter screen is located in the bot-
tom of oil reservoir. To clean filter screen, loosen
the screw that secures filter to base and pull filter from
oil line. Clean filter screen in solvent and blow out with
535 Manual Pipe and Bolt Threading Machine
Die Heads and Dies
Pipe Bolt
Model Capacity Capacity Dies Opening Operation
811A NPT 1/8″ - 2″1/4″- 2″Universal Quick R.H.
815A NPT 1/8″ - 2″1/4″ - 2″Universal Self R.H.
842 NPT 1/4″ - 2″— Universal Quick L.H.
816 NPT 1/8″- 3/4″1/4″- 2″Universal TAP R.H.
817 NPT 1″- 2″1/4″- 2″Universal TAP R.H.
811A BSPT 1/8″- 2″1/4″ - 2″Universal Quick R.H.
815A BSPT 1/8″- 2″1/4″ - 2″Universal Self R.H.
531 Bolt —1/4″ - 1″500B Quick R.H./L.H.
532 Bolt —1
1/8″ - 2″500B Quick R.H./L.H.
Universal Pipe Die NPT NPSM
(Catalog Numbers) 1/8″1/4″- 3/8″1/2″- 3/4″1″- 2″1/8″1/4″- 3/8″1/2″- 3/4″1″- 2″
H.S. R.H. 47755 47760 47765 47770 47845 47850 47855 47860
H.S. L.H. — 47810 47815 47820 — — — 70775
H.S. for S.S. R.H. 47775 47780 47785 47790 ————
H.S. for C.I. R.H. — — — 70740 ————
H.S. for PVC R.H. — — 70745 70750 ————
H.S. for Coated R.H. — — — 31822 ————
Universal Pipe Die BSPT BSPP
(Catalog Numbers) 1/8″1/4″- 3/8″1/2″- 3/4″1″- 2″1/8″1/4″- 3/8″1/2″- 3 /4″1″- 2″
H.S. R.H. 66750 66755 66760 66765 66795 66800 66805 66810
H.S. L.H. —66840 66845 66850 —— 66870 66875
H.S. for S.S. R.H. 66770 66775 66780 66785 66815 66820 66825 66830
H.S. for S.S. L.H. —66855 66860 66865 ————
H.S. for PVC R.H. —— 70755 70760 —— 70765 70770
H.S. for Coated R.H. ——— 31837 ————
Note: BSPT and BSPP Dies require a British Model Die Head
Note: L.H. operation of the 1822-I requires special set up
Note: High Speed Dies are recommended for threading 1″- 2″pipe at 45 RPM
Universal Bolt Dies for 811A, 815A, 816 and 817 Die Heads
Over 90 sets available from 1/4″to 2″, Alloy or High Speed.
Right Hand only in UNC, UNF and BSW thread forms.
500B Bolt Dies for 531 and 532 Die Heads
Over 200 sets for the 531 Bolt Die Head
Over 150 sets for the 532 Bolt Die Head
Mono Dies for Mono (A Series) Die Heads
WARNING
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Service and Repair
WARNING
Service and repair work on this Threading Machine must
be performed by qualified repair personnel. Machine
should be taken to a RIDGID Independent Authorized
Service Center or returned to the factory. All repairs
made by Ridge service facilities are warranted against
defects in material and workmanship.
When servicing this machine, only identical replacement
parts should be used. Failure to follow these instructions
may create a risk of electrical shock or other serious
injury.
13
compressed air if available. Do not operate machine
with oil filter screen removed.
NOTE! RIDGID Thread Cutting Oil produces high quality
threads and maximizes die life. For information
concerning its use and handling, refer to the labels
on the oil containers. Disposal of the oil should be
in accordance with government regulations.
Jaw Insert Replacement
NOTE! When teeth on jaw inserts become worn and fail
to hold pipe or rod during operation, replace
entire set of jaw inserts. Clean teeth of jaw in-
serts daily with wire brush.
1. Place screwdriver in insert slot and turn 90 degrees
in either direction.
2. Place insert sideways on locking pin and press
down as far as possible.
3. Hold insert down firmly with screwdriver, turn so teeth
face up.
Figure 13 – Jaw Insert Replacement
Motor Brush Replacement
Check motor brushes every six (6) months and replace
brushes when they are worn to less than 1/2″. If com-
mutator is worn, turn outer dimensions of commutator
and undercut mica before replacing brushes.
Machine Storage
Motor-driven equipment must be kept
indoors or well covered in rainy weather. Store the
machine in a locked area that is out of reach of children
and people unfamiliar with threading machines. This
machine can cause serious injury in the hands of un-
trained users.
535 Manual Pipe and Bolt Threading Machine
To Remove To Replace
Screw Driver
Insert Locking
Pin Teeth
PRESS
DOWN

WARNING
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14
535 Manual Pipe and Bolt Threading Machine
1101 Motor (115V)
2301 Motor (230V)
1101A Motor (115V)
European Wiring Diagram
White (Blue)
Black (Brown)
Green (Green/Yellow)
115V
25-60 Hz IEC Standard
Black
Green
White
Black
Green/Yellow
Black
Suppressor
Yellow
White
Red
Blue
OFF
FWD
REV
Foot Switch
Wiring Diagrams
MARRON
ROJO
BLANCO
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EMERSON. CONSIDER IT SOLVED.
™
Against Material Defects
& Workmanship
FULL LIFETIME
WARRANTY
What is covered
RIDGID®tools are warranted to be free of defects in workmanship and material.
How long coverage lasts
This warranty lasts for the lifetime of the RIDGID®tool. Warranty coverage ends when the product
becomes unusable for reasons other than defects in workmanship or material.
How you can get service
To obtain the benefit of this warranty, deliver via prepaid transportation the complete product to
RIDGE TOOL COMPANY, Elyria, Ohio, or any authorized RIDGID®INDEPENDENT SERVICE CENTER.
Pipe wrenches and other hand tools should be returned to the place of purchase.
What we will do to correct problems
Warranted products will be repaired or replaced, at RIDGE TOOL’S option, and returned at no charge;
or, if after three attempts to repair or replace during the warranty period the product is still
defective, you can elect to receive a full refund of your purchase price.
What is not covered
Failures due to misuse, abuse or normal wear and tear are not covered by this warranty. RIDGE
TOOL shall not be responsible for any incidental or consequential damages.
How local law relates to the warranty
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you. This warranty gives you specific rights, and you
may also have other rights, which vary, from state to state, province to province, or country to coun-
try.
No other express warranty applies
This FULL LIFETIME WARRANTY is the sole and exclusive warranty for RIDGID®products. No
employee, agent, dealer, or other person is authorized to alter this warranty or make any other war-
ranty on behalf of the RIDGE TOOL COMPANY.
Printed in U.S.A. 11/13 © 2013 RIDGID, Inc. 999-998-086.10
EC39890 REV. B
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