Riello RS 280 Quick start guide

20122392 (1) - 11/2016
Installation, use and maintenance instructions
Forced draught gas burners
Progressive two stage or modulating operation
CODE MODEL
20125096 - 20125099 - 20125100 RS 280/E
20125102 - 20125104 RS 310/E
20125105 - 20125106 RS 410/E
20125107 - 20125109 RS 510/E
GB

Original instructions

1 20122392
GB
Contents
1 Information and general instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Information about the instruction manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.2 General dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.3 Other symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.4 Delivery of the system and the instruction manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Guarantee and responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Safety and prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Personnel training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Technical description of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Burner models designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Electrical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Packaging - weight - Approximate measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Standard equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6 Burner dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.7 Burner description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.7.1 Panel board description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8 Firing rates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.8.1 Procedure to refer burner operating condition in high altitude plants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.9 Minimum furnace dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.10 Control box for the air/fuel ratio (LMV37.4...). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.11 Actuators (SQM33.5...) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 Notes on safety for the installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Preliminary checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4 Operation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.5 Preparing the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.5.1 Boring the boiler plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.5.2 Blast tube length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.6 Securing the burner to the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.6.1 Accessibility to the interior of the combustion head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.7 Electrode and ignition pilot adjustment (RS 280/E model). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.8 Electrode and ignition pilot adjustment (RS 310 - 410 - 510/E model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.9 Gas butterfly valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.10 Combustion head setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.11 Gas feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.11.1 Gas train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.11.2 Gas pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.12 Electrical wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.12.1 Supply cables and external connections passage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.13 Thermal relay calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.13.1 Electronic thermal relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.14 Motor connection at 208-230 or 460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.15 Motor connection at 575V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.16 Reversible direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5 Start-up, calibration and operation of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1 Notes on safety for the first start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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Contents
5.2 Adjustments before first firing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.3 Burner firing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.4 Burner calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5 Burner start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.6 Adjusting gas/air delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.7 Final calibration of the pressure switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.7.1 Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.7.2 Maximum gas pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.7.3 Minimum gas pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.7.4 Steady state operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.8 Firing failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.9 Flame signal measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.10 Final checks (with the burner working) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Notes on safety for the maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Maintenance programme. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.1 Maintenance frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.2 Checking and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.3 Opening the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4 Closing the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A Appendix - Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
B Appendix - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
C Appendix - Burner start up report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Information and general instructions
3 20122392
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1.1 Information about the instruction manual
1.1.1 Introduction
The instruction manual supplied with the burner:
is an integral and essential part of the product and must not be
separated from it; it must therefore be kept carefully for any
necessary consultation and must accompany the burner even
if it is transferred to another owner or user, or to another sys-
tem. If the manual is lost or damaged, another copy must be
requested from the Technical Assistance Service of the area;
is designed for use by qualified personnel;
offers important indications and instructions relating to the
installation safety, start-up, use and maintenance of the
burner.
Symbols used in the manual
In some parts of the manual you will see triangular DANGER signs.
Pay great attention to these, as they indicate a situation of potential
danger.
1.1.2 General dangers
The dangers can be of 3 levels, as indicated below.
1.1.3 Other symbols
Abbreviations used
Ch. Chapter
Fig. Figure
Page Page
Sec. Section
Tab. Table
1 Information and general instructions
DANGER
Maximum danger level!
This symbol indicates operations which, if not car-
ried out correctly, cause serious injury, death or
long-term health risks.
WARNING
This symbol indicates operations which, if not car-
ried out correctly, may cause serious injury, death
or long-term health risks.
CAUTION
This symbol indicates operations which, if not car-
ried out correctly, may cause damage to the ma-
chine and/or injury to people.
DANGER
DANGER: LIVE COMPONENTS
This symbol indicates operations which, if not car-
ried out correctly, lead to electric shocks with lethal
consequences.
DANGER: FLAMMABLE MATERIAL
This symbol indicates the presence of flammable
materials.
DANGER: BURNING
This symbol indicates the risks of burns due to high
temperatures.
DANGER: CRUSHING OF LIMBS
This symbol indicates the presence of moving
parts: danger of crushing of limbs.
WARNING: MOVING PARTS
This symbol indicates that you must keep limbs
away from moving mechanical parts; danger of
crushing.
DANGER: EXPLOSION
This symbol signals places where an explosive at-
mosphere may be present. An explosive atmos-
phere is defined as a mixture - under atmospheric
conditions - of air and flammable substances in the
form of gases, vapours, mist or dust in which, after
ignition has occurred, combustion spreads to the
entire unburned mixture.
PERSONAL PROTECTION EQUIPMENT
These symbols indicate the equipment that must be
worn and kept by the operator for protection against
threats against safety and/or health while at work.
OBLIGATION TO ASSEMBLE THE COVER AND
ALL THE SAFETY AND PROTECTION DEVICES
This symbol signals the obligation to reassemble
the cover and all the safety and protection devices
of the burner after any maintenance, cleaning or
checking operations.
ENVIRONMENTAL PROTECTION
This symbol gives indications for the use of the ma-
chine with respect for the environment.
IMPORTANT INFORMATION
This symbol indicates important information that
you must bear in mind.
This symbol indicates a list.

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Information and general instructions
1.1.4 Delivery of the system and the instruction
manual
When the system is delivered, it is important that:
the instruction manual is delivered to the user by the system
manufacturer, with the recommendation to keep it in the room
where the heat generator is to be installed.
The instruction manual shows:
– the serial number of the burner;
– the address and telephone number of the nearest Assis-
tance Centre
The system supplier must carefully inform the user about:
– the use of the system;
– any further tests that may be required before activating the
system;
– maintenance, and the need to have the system checked at
least once a year by a representative of the manufacturer or
another specialised technician.
To ensure a periodic check, the manufacturer recommends
the drawing up of a Maintenance Contract.
1.2 Guarantee and responsibility
The manufacturer guarantees its new products from the date of in-
stallation, in accordance with the regulations in force and/or the
sales contract. At the moment of the first start-up, check that the
burner is integral and complete.
In particular, the rights to the guarantee and the responsibility will
no longer be valid, in the event of damage to things or injury to peo-
ple, if such damage/injury was due to any of the following causes:
incorrect installation, start-up, use and maintenance of the
burner;
improper, incorrect or unreasonable use of the burner;
intervention of unqualified personnel;
carrying out of unauthorised modifications on the equipment;
use of the burner with safety devices that are faulty, incorrectly
applied and/or not working;
installation of untested supplementary components on the
burner;
powering of the burner with unsuitable fuels;
faults in the fuel supply system;
continuation of use of the burner when a fault has occurred;
repairs and/or overhauls incorrectly carried out;
modification of the combustion chamber with inserts that pre-
vent the regular development of the structurally established
flame;
insufficient and inappropriate surveillance and care of those
burner components most likely to be subject to wear and tear;
use of non-original components, including spare parts, kits,
accessories and optional;
force majeure.
The manufacturer furthermore declines any and every respon-
sibility for the failure to observe the contents of this manual.
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WARNING
Failure to observe the information given in this man-
ual, operating negligence, incorrect installation and
carrying out of non authorised modifications will re-
sult in the annulment by the manufacturer of the
guarantee that it supplies with the burner.

Safety and prevention
5 20122392
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2.1 Introduction
The burners have been designed and built in compliance with cur-
rent regulations and directives, applying the known technical rules
of safety and envisaging all the potential danger situations.
It is necessary, however, to bear in mind that the imprudent and
clumsy use of the equipment may lead to situations of death risk for
the user or third parties, as well as the damaging of the burner or
other items. Inattention, thoughtlessness and excessive confi-
dence often cause accidents; the same applies to tiredness and
sleepiness.
It is a good idea to remember the following:
The burner must only be used as expressly described. Any
other use should be considered improper and therefore dan-
gerous.
In particular:
it can be applied to boilers operating with water, steam, diathermic
oil, and to other uses expressly foreseen by the manufacturer;
the type and pressure of the fuel, the voltage and frequency of the
electrical power supply, the minimum and maximum deliveries for
which the burner has been regulated, the pressurisation of the
combustion chamber, the dimensions of the combustion chamber
and the room temperature must all be within the values indicated in
the instruction manual.
Modification of the burner to alter its performance and destina-
tions is not allowed.
The burner must be used in exemplary technical safety condi-
tions. Any disturbances that could compromise safety must be
quickly eliminated.
Opening or tampering with the burner components is not
allowed, apart from the parts requiring maintenance.
Only those parts envisaged by the manufacturer can be
replaced.
2.2 Personnel training
The user is the person, body or company that has acquired the ma-
chine and intends to use it for the specific purpose. He is responsi-
ble for the machine and for the training of the people working
around it.
The user:
undertakes to entrust the machine exclusively to suitably
trained and qualified personnel;
undertakes to inform his personnel in a suitable way about the
application and observance of the safety instructions. With
that aim, he undertakes to ensure that everyone knows the
use and safety instructions for his own duties;
personnel must observe all the danger and caution indications
shown on the machine.
Personnel must not carry out, on their own initiative, opera-
tions or interventions that are not within their province.
Personnel must inform their superiors of every problem or
dangerous situation that may arise.
The assembly of parts of other makes, or any modifications,
can alter the characteristics of the machine and hence com-
promise operating safety. The manufacturer therefore declines
any and every responsibility for any damage that may be
caused by the use of non-original parts.
In addition:
2 Safety and prevention
WARNING
The manufacturer guarantees safety and proper
functioning only if all burner components are intact
and positioned correctly.
must take all the measures necessary to pre-
vent unauthorised people gaining access to the
machine;
the user must inform the manufacturer if faults
or malfunctioning of the accident prevention
systems are noticed, along with any presumed
danger situation;
personnel must always use the personal pro-
tective equipment envisaged by legislation and
follow the indications given in this manual.

20122392 6
GB
Technical description of the burner
3.1 Burner models designation
Tab. A
3.2 Technical data
Tab. B
3 Technical description of the burner
Model Code RBNA Code Voltage Fan motor starting Flame safeguard
RS 280/E 20125096 20121842 230/3/60 Direct Burner mounted20125099 460/3/60
20125100 20122568 575/3/60
RS 310/E 20125102 20121846 460/3/60 Star/Delta Burner mounted
20125104 20122572 575/3/60
RS 410/E 20125105 20121852 460/3/60 Star/Delta Burner mounted
20125106 20122574 575/3/60
RS 510/E 20125107 20121863 460/3/60 Star/Delta Burner mounted
20125109 20122576 575/3/60
Model RS 280/E RS 310/E
Output delivery (1) High kW 762 3.077 2.770* 1.026 3.986 3.587*
Mbtu/hr (4) 2.600 10.500 9.450* 3.500 13.600 12.240*
Low kW 308 - - 403 - -
Mbtu/hr (4) 1.050 - - 1.375 - -
Fuel Natural gas
Gas max. delivery SCFH 10.396 13.465
Gas pressure at max delivery (2) "WC 19,1 19,5
Operation Low-high or modulating
Standard applications Boilers: water, steam, thermal oil
Ambient temperature °F 32-104 (0-40°C)
Combustion air temperature °F Max. 140 (60°C)
Noise level (gas) (3) dBA 82,7 78,7

Technical description of the burner
7 20122392
GB
Tab. C
(*) Firing Rate for C-ETL Canadian Listing
(1) Reference conditions: ambient temperature 68 °F (20°C) - Barometric pressure 394” WC - Altitude 329 ft.
(2) Pressure at test point 5)(Fig. 3) with zero pressure in the combustion chamber and maximum burner output.
(3) Sound pressure measured in manufacturer’s combustion laboratory, with burner operating on test boiler and at maximum rated output.
(4) Equivalent Btu values based on 1 USGPH = 140,000 Btu/hr.
Model RS 410/E RS 510/E
Output delivery (1)
High kW 1.172 4.719 4.247* 1.465 5.627 5.064*
Mbtu/hr (4) 4.000 16.100 14.490* 5.000 19.200 17.280*
Low kW 479 - - 586 - -
Mbtu/hr (4) 1.635 - - 2.000 - -
Fuel Natural gas
Gas max. delivery SCFH 15.941 19.010
Gas pressure at max delivery(2) "WC 26.0 32.6
Operation Low-high or modulating
Standard applications Boilers: water, steam, thermal oil
Ambient temperature °F 32-104 (0-40°C)
Combustion air temperature °F Max. 140 (60°C)
Noise level (gas) (3) dBA 82,9 83,6

20122392 8
GB
Technical description of the burner
3.3 Electrical data
Fan motor and pump motor IE3/NEMA PREMIUM EFFICIENCY
Tab. D
Model RS 280/E RS 310/E
Control circuit power supply V/Ph/Hz 120/1/60
Main power supply (+/- 10%) V/Ph/Hz 230-460/3/60 575/3/60 460/3/60 575/3/60
Fan motor rpm
HP
V
A
3520
5.5
230/460
12.4-6.2
3520
5.5
575
5.0
3540
10.2
460
12
3540
10.2
575
9.6
Ignition transformer Gas Pilot V1 - V2
I1 - I2 120 V - 1 x 8 kV 1.6 A - 20 mA
Electrical power consumption W4500 4530 8320 8320
Electrical control circuit consumption W max 750
Total electrical consumption W5250 5280 9070 9070
Electrical protection NEMA 3
Model RS 410/E RS 510/E
Control circuit power supply V/Ph/Hz 120/1/60
Main power supply (+/- 10%) V/Ph/Hz 460/3/60 575/3/60 460/3/60 575/3/60
Fan motor rpm
HP
V
A
3545
12.4
460
14.5
3545
12.4
575
11.6
3535
14.8
460
17.7
3535
14.8
575
14.2
Ignition transformer Gas Pilot V1 - V2
I1 - I2 120 V - 1 x 8 kV 1.6 A - 20 mA
Electrical power consumption W10170 10170 12130 12160
Electrical control circuit consumption W max 750
Total electrical consumption W10920 10920 12880 12910
Electrical protection NEMA 3

Technical description of the burner
9 20122392
GB
3.4 Packaging - weight - Approximate measurements
The packaging of the burner (Fig. 1) rests on a wooden platform
that is particularly suitable for lift trucks. The overall dimensions of
the packaging are shown in the Tab. E.
The weight of the burner complete with its packaging is shown in
Tab. E.
Tab. E
3.5 Standard equipment
Flange gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 1
Flange fixing screws (M18 x 60). . . . . . . . . . . . . . . . . . . . . . .No. 4
Gas train flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 1
Gas train flange gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 2
Gas train flange fixing screws (M16x70) . . . . . . . . . . . . . . . .No. 8
Instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No. 1
inch A B C lbs
RS 280/E 71” 45” 435/16“ 550
RS 310/E 80” 45” 471/4“ 575
RS 410/E 80” 45” 471/4“ 575
RS 510/E 80” 45” 471/4“ 575
Fig. 1
D36

20122392 10
GB
Technical description of the burner
3.6 Burner dimensions
The maximum dimensions of the burner are given in Fig. 2.
Bear in mind that inspection of the combustion head requires the
burner to be opened by rotating the rear part on the hinge.
The overall dimensions of the burner when open are indicated by L
and R.
Tab. F
I
BA
D
E
N
C
F
G M
H
F
O
R
L
R
L
Fig. 2
20126330
inch A B C D E F G H I L M N O R
RS 280/E 49 3/4"19 9/32"6 11/16"10 5/8"20 1/2"ANSI 3" 19 7/8"31" 14" 43 25/32"13 1/2"155/8"12 19/32"38"
RS 310/E 49 3/4"20 23/64"6 11/16"12 21/64"20 1/2"ANSI 3" 20 1/4"31" 14 11/16"43 25/32"15 3/4"15 5/8"12 19/32"38"
RS 410/E 49 3/4"20 23/64"6 11/16"12 21/64"20 1/2"ANSI 3" 22 1/4"31" 14 11/16"43 25/32"15 3/4"15 5/8"12 19/32"38"
RS 510/E 49 3/4"20 23/64"6 11/16"12 21/64"20 1/2"ANSI 3" 22 1/4"31" 14 11/16"43 25/32"15 3/4"15 5/8"12 19/32"38"

Technical description of the burner
11 20122392
GB
3.7 Burner description
1 Lifting eyebolts
2Fan
3Fanmotor
4 Air servomotor
5 Gas pressure test point
6 Combustion head
7 Ignition pilot
8 Flame stability disk
9 Electric panel board - cover
10 Hinge for opening burner
11 Air inlet to fan
12 Manifold
13 Thermal insulation screen for securing burner to boiler
14 Gas train flange
15 Shutter
16 Flame inspection window
17 Gas butterfly valve
18 Combustion head air pressure test point
19 Air pressure test point “+”
20 Max gas pressure switch with pressure test point
21 Flame detector
22 Indication for checking the fan motor rotation
23 Gas servomotor
24 Reset button
25 Transparent protection
26 Pilot gas train attachment
2
1213 1921
23 3
18
14
26 22
16
22
420
6
7
15
5
1
10
1
9
8
24
25
11 17
Fig. 3
20125666
WARNING
The burner can be opened either on the right or left
sides, irrespective of the side from which fuel is sup-
plied. When the burner is closed, the hinge can be
re-positioned on the opposite side.

20122392 12
GB
Technical description of the burner
3.7.1 Panel board description
1 Electrical control box
2 ON/OFF selector
3 LOCAL/REMOTE selector
4 ALARM SILENCE push-button
5 Output power regulator
6 POWER ON light signal
7 IGNITION ON light signal
8 CALL FOR HEAT light signal
9 FUEL ON light signal
10 ALARM light signal
11 Air pressure switch
12 Ignition transformer
13 Operator panel with LCD display
14 Main terminal supply board
15 Auxiliary circuits fuse
16 Flame sensor sheath
17 Fuel servomotor sheath
18 Maximum gas pressure switch sheath
19 Air servomotor sheath
20 AH horn
21 K1 auxiliary flame alight relay
22 K3 auxiliary alarm relay
23 K5 auxiliary burner lock out relay
24 Fan motor direct start-up contactor
25 K2 auxiliary remote position relay
26 Fan motor thermal relay (with reset button)
27 Earth terminal
28 Fan motor sheath
29 Available for step down transformer
30 Available
31 Timer for Star/Triangle Start-up
32 Star/Triangle Start-up line contactor
33 Fan motor thermal relay (with reset button)
34 Triangle contactor (Start/Triangle Start-Up)
35 Star contactor (Star/Triangle Start-Up)
36 Block for auxiliary contacts
Three types of burner failure may occur:
Flame safeguard lock-out
If the flame safeguard alarm 6)(Fig. 4) lights up, it indicates
that the burner is in lock-out. To reset, press the reset push-
button.
15
2
3
4
5
7910
68
13 111
12
14
29
30
30
27
3132
34
33
36
35
16
17
18
19
20 21 22 23
27
27
27
27
28
24
25
26
Fig. 4
20124955

Technical description of the burner
13 20122392
GB
3.8 Firing rates
Maximum output must be selected in the hatched area of the dia-
gram (Fig. 5).
Minimum output must not be lower than the minimum limit shown
in the diagram.
WARNING
The firing rate area values have been obtained con-
sidering an ambient temperature of 68 °F, and an
atmospheric pressure of 394” WC and with the
combustion head adjusted as shown on page 23.
Model MBtu/hr
RS 280/E 2.600
RS 310/E 3.500
RS 410/E 4.000
RS 510/E 5.000
Fig. 5
0
2
4
6
8
10
12
14
16
18
20
mbar
8
7
6
5
4
3
2
0
1
w.c.
05600
5200
4800
4400
4000
3600
3200
2800
2400
2000
1600
1200
800
400
0
6000
MBtu/hr
kW
2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
22
RS 510/E
Burner power output
Combustion chamber pressure
Firing rate for C-ETL Canadian Listing
20116003
RS310/E
RS 410/E
RS 280/E

20122392 14
GB
Technical description of the burner
3.8.1 Procedure to refer burner operating condition
in high altitude plants
Find the CORRECTED BURNER CAPACITY for the plant’s alti-
tude in chart 1 and the CORRECTED PRESSURE in chart 2.
Check in the firing rate graph of the burner (Fig. 5), if the working
point defined by the values above is within the range limits.
If not, higher burner size is needed.
Note
Charts are based only on altitude variation (reference tem-
perature = 68°F, 20°C)
To get the combined correction in case of different air tem-
perature, a compensation of 1000 ft each 3.6°F (305 m each
2°C) is applicable (100 ft = 0.36°F).
Example
– Rated Capacity = 5000 MBtu/hr
– Rated Air Pressure = 2.61 “WC
– Reference Altitude = 328 ft
– Reference Temperature = 20°C = 68°F
– Real Altitude = 3000 ft
– Real Temperature = 17°C = 62.6°F
– Temperature Difference = 68°F – 62.6°F = 5,4°F
– Virtual Altitude Increment = 5.4°F/3.6°F x 1000 ft = 1500 ft
– Virtual Altitude = (Real Altitude) + (Virtual Altitude Increment) =
3000 ft + 1500 ft = 4500 ft
– Corrected Capacity = (5090+5113)/2 = 5101,5 MBtu/hr
– Corrected Pressure = (4.41+4.87)/2 = 4.64 “WC
Reference conditions:
– Ambient temperature 68 °F (20 °C)
– Barometric pressure 394” WC (1000 mbar)
– Altitude 328 ft a.s.l. (100 m a.s.l.).
CORRECTED BURNER CAPACITY ACCORDING TO ALTITUDE
Altitude
Rated Capacity m a.s.l. 0100 305 610 915 1220 1525 1830 2135 2440
ft a.s.l 0328 1000 2000 3000 4000 5000 6000 7000 8000
1000 995 1000 1011 1029 1048 1068 1090 1113 1137 1163 995
2333 2328 2333 2344 2362 2381 2401 2423 2446 2470 2496 2328
3667 3662 3667 3678 3696 3715 3735 3757 3780 3804 3830 3662
5000 4995 5000 5011 5029 5048 5068 5090 5113 5137 5163 4995
6333 6328 6333 6344 6362 6381 6401 6423 6446 6470 6496 6328
7667 7662 7667 7678 7696 7715 7735 7757 7780 7804 7830 7662
9000 8995 9000 9011 9029 9048 9068 9090 9113 9137 9163 8995
10333 10328 10333 10344 10362 10381 10401 10423 10446 10470 10496 10328
11667 11662 11667 11678 11696 11715 11735 11757 11780 11804 11830 11662
13000 12995 13000 13011 13029 13048 13068 13090 13113 13137 13163 12995
Average barometric
pressure (20°C) mbar 1013 1000 977.4 942.8 908.2 875.8 843.5 811.85 779.8 747.8
Average barometric
pressure (68°F) "w.c. 399 394 385 371 358 345 332 320 307 294
1

Technical description of the burner
15 20122392
GB
3.9 Minimum furnace dimensions
The firing rates were set in relation to certified test boilers.
Fig. 6 indicates the diameter and length of the test combustion
chamber.
Example RS 510/E:
Output 19200 MBtu/hr: diameter 39.4 inch - length 16.5 ft.
CORRECTED BURNER AIR PRESSURE ACCORDING TO ALTITUDE
Altitude
Rated Pressure m a.s.l. 0100 305 610 915 1220 1525 1830 2135 2440
ft a.s.l 0328 1000 2000 3000 4000 5000 6000 7000 8000
0.5 0.39 0.5 0.73 1.08 1.46 1.87 2.3 2.76 3.24 3.75 0.39
1.56 1.45 1.56 1.79 2.14 2.52 2.93 3.36 3.82 4.3 4.81 1.45
2.61 2.5 2.61 2.84 3.19 3.57 3.98 4.41 4.87 5.35 5.86 2.5
3.67 3.56 3.67 3.9 4.25 4.63 5.04 5.47 5.93 6.41 6.92 3.56
4.72 4.61 4.72 4.95 5.3 5.68 6.09 6.52 6.98 7.46 7.97 4.61
5.78 5.67 5.78 6.01 6.36 6.74 7.15 7.58 8.04 8.52 9.03 5.67
6.83 6.72 6.83 7.06 7.41 7.79 8.2 8.63 9.09 9.57 10.08 6.72
7.89 7.78 7.89 8,12 8,47 8.85 9.26 9.69 10.15 10.63 11.14 7.78
8.94 8.83 8.94 9.17 9.52 9.9 10.31 10.74 11.2 11.68 12.19 8.83
10 9.89 10 10.23 10.58 10.96 11.37 11.8 12.26 12.74 13.25 9.89
Average barometric
pressure (20°C) mbar 1013 1000 977.4 942.8 908.2 875.8 843.5 811.85 779.8 747.8
Average barometric
pressure (68°F) "w.c. 399 394 385 371 358 345 332 320 307 294
2
15. 7 19. 7 23. 6 31. 5 39. 4 47. 2
ft
inches
ft= 0,12
MBtu/hr 18.9
11.3
7.5
1000
1.5
760
16.5
13.2
9.9
6.6
3.3
1.6
MBtu
hr
37870
23.0
29.6
22.7
Fig. 6
Diameter (inches)
Length (ft)
Furnace dimensions
D9396

20122392 16
GB
Technical description of the burner
3.10 Control box for the air/fuel ratio (LMV37.4...)
Warning notes
All activities (mounting, installation and service work, etc.)
must be performed by qualified staff.
Before making any wiring changes in the connection area,
completely isolate the plant from mains supply (all-polar dis-
connection). Ensure that the plant cannot be inadvertently
switched on again and that it is indeed dead. If not observed,
there is a risk of electric shock hazard.
Ensure protection against electric shock hazard by providing
adequate protection for the burner control’s connection termi-
nals.
Each time work has been carried out (mounting, installation,
service work, etc.), check to ensure that wiring and parame-
ters is in an orderly state.
Fall or shock can adversely affect the safety functions. Such
units must not be put into operation, even if they do not exhibit
any damage.
Introduction
The control box for the air/fuel ratio (Fig. 7), (hereafter referred to
simply as the control box), that equips the burners, carries out a se-
ries of integrated functions in order to optimise burner functioning,
both for single operation and together with other units (e.g. double
furnace boiler or more than one generator at the same time).
The basic functions carried out by the control box relate to:
flame control;
the dosage of air and fuel via the positioning (with direct servo-
control) of the relative valves, excluding the possible play in
the mechanical cam calibration systems;
the modulation of burner output, on the basis of the load
requested by the system, maintaining the pressure or tem-
perature of the boiler at the working values set;
the safety diagnostic of the air and fuel circuits, via which it is
possible to easily identify any causes of malfunctioning.
Mechanical design
The following system components are integrated in the LMV37.4...
basic unit:
• Burner control with gas valve proving system
• Electronic air / fuel ratio control
• Control frequency converter air fan
• Modbus interface
Installation notes
• Always run high-voltage ignition cables separately while ob-
serving the greatest possible distance to the unit and to other
cables.
• Do not mix up live and neutral conductors (fire hazard, danger-
ous failures, loss of protection against electric shock hazard,
etc.).
• Do not lay the connecting cable from the LMV37.4... to the
AZL2… together with other cables.
Electrical connection of the flame detectors
It is important to achieve practically disturbance- and loss-free sig-
nal transmission:
• Never run the detector cable together with other cables.
– Line capacitance reduces the magnitude of the flame signal.
– Use a separate cable.
• Observe the maximum permissible detector cable lengths.
• The ionization probe is not protected against electric shock
hazard. It is mainspowered and must be protected against ac-
cidental contact.
• Locate the ignition electrode and the ionization probe such that
the ignition spark cannot arc over to the ionization probe (risk
of electrical overloads).
WARNING
To avoid injury to persons, damage to property
or the environment, the following warning notes
must be observed!
The LMV37.4... is a safety device!
Do not open, interfere with or modify the unit.
Riello S.p.A. will not assume responsibility for
any damage resulting from unauthorized inter-
ference!
WARNING
The first start-up, like every further operation for
the internal settings of the control box, requires
access by means of a password and is only to
be carried out by personnel of the Technical As-
sistance Service who have been specifically
trained in the internal programming of the tool.
Fig. 7
D9300

Technical description of the burner
17 20122392
GB
Technical data
Tab. G
LMV37.4... basic unit Mains voltage AC 120 V -15 % / +10 %
Mains frequency 50 / 60 Hz ±6 %
Power consumption < 30 W (typically)
Safety class I, with parts according to II and III to DIN EN 60730-1
Terminal loading
‘Inputs’ Unit fuse F1 (internally) 6.3 AT
Perm. mains primary fuse (externally) Max. 16 AT
Undervoltage
• Safety shutdown from operating position
at mains voltage
• Restart on rise in mains voltage
Approx. AC 93 V
Approx. AC 96 V
Terminal loading
‘Outputs’ Total contact loading: • Nominal voltage
• Unit input current (safety loop) from:
- Fan motor contactor
- Ignition transformer
- Valves
- Oil pump / magnetic clutch
AC 120 V, 50 / 60 Hz
Max. 5 A
Individual contact loading:
Fan motor contactor
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
1.6 A pilot duty load declaration to UL372
cos> 0.4
Alarm output
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
1 A
cos> 0.4
Ignition transformer
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
1.6 A pilot duty load declaration to UL372 or 250 VA ignition
load declaration to UL372
cos> 0.2
Fuel valves
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
1.6 A pilot duty load declaration to UL372
cos> 0.4
Operation display
• Nominal voltage
• Nominal current
• Power factor
AC 120 V, 50 / 60 Hz
0.5 A
cos> 0.4
Cable lengths Mains line
Display, BCI
External lockout reset button
Max. 100 m (100 pF/m)
For used outside the burner cover or the control panel:
Max. 3 m (100 pF/m)
Max. 20 m (100 pF/m)
Environmental
conditions Operation Climatic conditions
Mechanical conditions
Temperature range
Humidity
DIN EN 60721-3-3
Class 3K3
Class 3M3
-20...+60 °C
< 95 % r.h.

20122392 18
GB
Technical description of the burner
Operation sequence of the burner
Legend to the sequence diagrams:
Valve proving takes place depending on the parameter:
2) Only with valve proving on startup
3) Parameter: with/without alarm in the event of start prevention
4) In the event of an erroneous signal on startup, followed by
phase 10, otherwise phase 70
0° Position as supplied (0°)
90° Actuator fully open (90°)
Assignment of times:
t1 Prepurge time
TSA1 Safety time 1 gas / oil
TSA2 Safety time 2 gas / oil
00 02 12 22 24 30 36 38 40 42 44 50 52 60 62 70 72 74 81 82 8380
3)
4)
2)
TSA1 TSA2
t1
90
pa
T
P
P
T
P
10
Shutdown
Operation
Startup Valve proving
OUTPUTS INPUTS
Phase number
Fuel
Actuator 2
Air
Actuator 1
Actuators
Safety limit thermostat (STB)
Control thermostat or pressurestat (R)
Flame signal (FS)
Air pressure switch (LP)
Pressure switch-min (Pmin)
Pressure switch-max (Pmax)
Valve proving / leakage test (P LT)
POC (alternative to Pmax)
No-load position
Ignition load
Postpurge position
Nominal load
Low-fire
90°
0°
VSD
Motor (M)
Ignition transformer (Z)
Alarm (AL)
Safety valve (SV)
Fuel valve 1 (V1)
Fuel valve 2 (V2)
Pilot valve (PV)
No-load position
Ignition load
Postpurge position
Nominal load
Low-fire
90°
0°
No-load position
Ignition load
Postpurge position
Nominal load
Low-fire
90°
0°
Fig. 8
D9288
Signal ON
Signal OFF
Any signal is allowed
In standby: after referencing, the actuator is driven to the
no-load position