Rinstrum K410 User manual
400
Series
(
K410, K411, K
412)
Batching Indicator
Reference Manual
R400-613-153
Copyright
All Rights Reserved. No part of this document may be
copied, reproduced, republished, uploaded, posted,
transmitted, distributed, stored in or introduced into a
retrieval system in any form, or by any means (electronic,
mechanical, photocopying, recording or otherwise)
whatsoever without prior written permission of Rinstrum
Pty Ltd.
Disclaimer
Rinstrum Pty Ltd reserves the right to make changes to
the products contained in this manual in order to improve
design, performance or reliability.
The information in this manual is believed to be accurate
in all respects at the time of publication but is subject to
change without notice. Rinstrum Pty Ltd assumes no
responsibility for any errors or omissions and disclaims
responsibility for any consequences resulting from the
use of the information provided herein.
Reference Manual – Software 2.x
004R-613-153 Page 1
Table of Contents
1.INTRODUCTION ...................................................................................................................... 6
1.1.The Manuals Set ........................................................................................................... 7
1.2.Document Conventions ................................................................................................. 7
1.3.Software Comparison K410, K411 and K412 ............................................................... 7
2.SPECIFICATIONS .................................................................................................................... 8
3.INSTALLATION ....................................................................................................................... 9
3.1.Introduction ................................................................................................................... 9
3.2.General Warnings ......................................................................................................... 9
3.3.Electrical Safety ............................................................................................................ 9
3.4.Cleaning ........................................................................................................................ 9
3.5.Panel Mount Template .................................................................................................. 9
3.6.Cable Connections ...................................................................................................... 10
3.7.DC Power (DC PWR +, DC PWR –) ........................................................................... 10
3.8.Load Cell Connection .................................................................................................. 10
3.8.1.Load Cell Signals and Scale Build .............................................................. 10
3.8.2.4-Wire Connection ......................................................................................
11
3.8.3.6-Wire Connection ...................................................................................... 11
3.9.Auxiliary Connections .................................................................................................. 12
3.9.1.RS-232 Serial .............................................................................................. 12
3.9.2.RS-485 Serial .............................................................................................. 14
3.10.Optical Communications ............................................................................................. 15
3.11.Connecting Shields ..................................................................................................... 16
3.11.1.Cable Shield Connection and Earthing ....................................................... 17
3.12.Regulatory Sealing Requirements .............................................................................. 17
3.13.Accessory Module connection .................................................................................... 17
4.BASIC OPERATION .............................................................................................................. 19
4.1.User Interface Display and Controls ........................................................................... 19
4.1.1.Display ........................................................................................................ 20
4.1.2.Keypad ........................................................................................................ 21
4.2.Power – On/Off ........................................................................................................... 22
4.2.1.Additional Information ................................................................................. 22
4.3.Stability Considerations ...............................................................................................
22
4.4.Zero ............................................................................................................................. 23
4.5.Tare ............................................................................................................................. 23
4.6.Recipe ......................................................................................................................... 24
4.7.Special Functions - Function Keys and External Inputs .............................................. 25
4.7.1.PRINT ......................................................................................................... 25
4.7.2.BLANK (Blanking Input) .............................................................................. 25
4.7.3.SINGLE ....................................................................................................... 25
4.7.4.TEST ........................................................................................................... 26
4.7.5.START ........................................................................................................ 26
4.7.6.PAUSE, ABORT, PSE.ABT, ST.PS.AB, SUSPND ..................................... 26
4.8.Numeric Keypad – White Commands ......................................................................... 27
4.8.1.System Time and Date (Clock - 1 key) ....................................................... 27
4.8.2.Display View (View - 2 key) ........................................................................ 27
4.8.3.Reports (Report - 3 key) ............................................................................. 27
Reference Manual – Software 2.x
Page 2 004R-613-153
4.8.4.View and Clear Totals (Total - 4 key) .......................................................... 28
4.8.5.View and Clear ID Names (ID – 5 key) ....................................................... 29
4.8.6.View and Change Pulse Timers (Timers - 6 key) ....................................... 30
4.8.7.View and Change Setpoint Targets (Target - 7 key) ................................... 30
4.8.8.Flight Settings (Flight – 8 key) .................................................................... 31
4.8.9.Tolerance (TOL - 9 key) .............................................................................. 32
4.8.10.Keypad Lock (Lock - . key) ......................................................................... 32
4.8.11.Alibi (+/- key) ............................................................................................... 33
4.8.12.Accessory Modules (Acc – 0 key) ............................................................... 34
4.8.13.Up, Down, OK keys: Products .................................................................... 35
5.INSTRUMENT CONFIGURATION ......................................................................................... 39
5.1.Accessing Full/Safe Setup .......................................................................................... 39
5.1.1.Full Setup .................................................................................................... 39
5.1.2.Safe Setup .................................................................................................. 39
5.1.3.Setup Display Prompts ............................................................................... 39
5.1.4.Exiting Full or Safe Setup ........................................................................... 40
5.2.Passcodes and Key Lock ............................................................................................ 40
5.2.1.Full Setup Passcode ................................................................................... 40
5.2.2.Safe Setup Passcode ................................................................................. 40
5.2.3.Operator Passcode ..................................................................................... 40
5.2.4.Setup Lock-Out ........................................................................................... 40
5.3.Menu Navigation ......................................................................................................... 41
5.4.Data Entry ................................................................................................................... 41
5.4.1.Changing Data ............................................................................................ 42
5.4.2.Numeric Entry ............................................................................................. 42
5.4.3.Selections and Options ............................................................................... 42
5.4.4.Strings ......................................................................................................... 43
6.SCALE CONFIGURATION .................................................................................................... 44
6.1.Scale Parameters (SCALE:BUILD) ............................................................................. 44
6.2.Scale Options (SCALE:OPTIONS) ............................................................................. 45
6.2.1.Industrial versus Trade Modes (USE) ......................................................... 45
6.2.2.Filtering Techniques (FILTER) .................................................................... 45
7.CALIBRATION (SCALE:CAL) ............................................................................................... 46
7.1.1.Calibration Counter ..................................................................................... 46
7.1.2.Digital Calibration with Test Weights (ZERO and SPAN) ........................... 46
7.1.3.Calibration with Direct mV/V Entry (DIR.ZER and DIR.SPN)...................... 48
7.1.4.Using Linearisation (ED.LIN and CLR.LIN) ................................................. 49
8.NETWORK PROTOCOL ........................................................................................................ 51
8.1.Introduction ................................................................................................................. 51
8.2.Network Protocol ......................................................................................................... 51
8.2.1.Basic Format ............................................................................................... 51
8.2.2.Termination ................................................................................................. 52
8.2.3.Error Handling ............................................................................................. 53
8.2.4.Ring Network Enhancement ....................................................................... 53
8.2.5.Calibrating an instrument over a network ................................................... 54
8.3.Network Protocol BARCODE (K411 and K412 only) .................................................. 54
8.4.Protocol B Examples ................................................................................................... 55
9.AUTOMATIC WEIGHT OUTPUT ........................................................................................... 58
9.1.Overview ..................................................................................................................... 58
Reference Manual – Software 2.x
004R-613-153 Page 3
9.2.Auto Weight Format String .......................................................................................... 58
10.PRINTING ............................................................................................................................... 60
10.1.Overview ..................................................................................................................... 60
10.2.Print ID ........................................................................................................................ 60
10.3.Record printouts .......................................................................................................... 60
10.4.Batch printouts ............................................................................................................ 61
10.5.Report printouts ........................................................................................................... 63
10.6.Custom printing ........................................................................................................... 64
11.SETPOINTS ........................................................................................................................... 65
11.1.Overview ..................................................................................................................... 65
11.2.Outputs ........................................................................................................................ 65
11.3.Common Settings ........................................................................................................ 65
11.4.Weigh in (OVER) Setpoints and Weigh Out (UNDER) Setpoints ............................... 66
11.4.1.Additional Settings ...................................................................................... 67
11.4.2.Status Based Setpoint Types ...................................................................... 68
11.5.Batching Based Setpoint Types .................................................................................. 68
11.6.Logic Setpoint Types ................................................................................................... 69
12.ANALOGUE OUTPUT .......................................................................................................... 72
12.1.Overview ..................................................................................................................... 72
12.2.Configuration of Hardware .......................................................................................... 72
12.2.1.Configuration ............................................................................................... 72
12.2.2.Calibration ................................................................................................... 72
12.2.3.Testing ........................................................................................................ 72
12.3.Analogue Weight Transmission .................................................................................. 72
13.BATCHING ............................................................................................................................. 73
13.1.Terminology ................................................................................................................ 73
13.2.Predefined Applications (K411 and K412 only) ........................................................... 73
13.3.Stage Types ................................................................................................................ 73
13.3.1.FILL Stage .................................................................................................. 74
13.3.2.DUMP Stage ............................................................................................... 75
13.3.3.PULSE Stage .............................................................................................. 76
13.4.Batching specific keys ................................................................................................. 77
13.4.1.<RECIPE> key - recipe information ............................................................ 77
13.4.2.Timers (6 key) – time duration of PULSE stages ........................................ 77
13.4.3.Flight (8 key) – in-flight and preliminary targets for each material .............. 77
13.4.4.Tolerance (9 key) – high and low tolerance for each fill stage .................... 78
13.5.Setpoints ..................................................................................................................... 78
13.6.Special Functions ........................................................................................................ 78
13.7.General Setup ............................................................................................................. 79
13.8.Stage Specific Setup ................................................................................................... 80
13.8.1.Outputs ....................................................................................................... 80
13.8.2.Inputs .......................................................................................................... 80
13.8.3.Delays ......................................................................................................... 81
13.8.4.FILL Correction (Jogging and In-flight) ....................................................... 81
13.8.5.DUMP Correction ........................................................................................ 82
13.9.Pause and Abort ......................................................................................................... 82
13.10.Batching Example ....................................................................................................... 82
14.SETUP MENUS ...................................................................................................................... 85
14.1.GEN.OPT (General options) ....................................................................................... 85
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