Rinstrum C500 series User manual

C500 Series
Digital Indicator Reference Manual

Copyright
All Rights Reserved. No part of this document may be copied, reproduced, republished, uploaded, posted,
transmitted, distributed, stored in or introduced into a retrieval system in any form, or by any means (electronic,
mechanical, photocopying, recording or otherwise) whatsoever without prior written permission of Rinstrum
Pty Ltd.
Disclaimer
Rinstrum Pty Ltd reserves the right to make changes to the products contained in this manual in order to
improve design, performance or reliability. The information in this manual is believed to be accurate in all
respects at the time of publication, but is subject to change without notice. Rinstrum Pty Ltd assumes no
responsibility for any errors or omissions and disclaims responsibility for any consequences resulting from the
use of the information provided herein.
Warning
This is a class A product. In a domestic environment this product may cause radio interference in which case
the user may be required to take adequate measures.
i C500-600-1.3.0

Contents
1 Introduction 1
2 Installation 2
2.1 Introduction............................................... 2
2.2 EnvironmentalConditions....................................... 2
2.3 Mounting ................................................ 2
2.4 PowerConnection ........................................... 4
2.5 LoadcellConnection .......................................... 5
2.6 EX-ILoadcellConnection ....................................... 7
2.7 OpticalCommunications........................................ 8
2.8 OptionalModuleConnections..................................... 8
2.9 EthernetConnection.......................................... 8
2.10 USB Host and Device Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 User Interface 10
3.1 General ................................................. 10
3.2 DisplayFunctions............................................ 10
3.3 Keys................................................... 11
4 Licensing 13
4.1 UnlicensedPackages .......................................... 13
4.2 LicenceCodeEntry .......................................... 13
5 Setup 14
5.1 GeneralInformation .......................................... 14
5.2 BUILD:ScaleBuildMenu....................................... 17
5.3 OPTION:ScaleOptionsMenu .................................... 19
5.4 CAL:ScaleCalibrationMenu..................................... 21
5.5 SERIAL: Serial Communications Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.6 ETH.NET:EthernetMenu ...................................... 25
5.7 SPEC:SpecialSettingsMenu..................................... 26
5.8 TEST:TestMenu ........................................... 28
5.9 SET.PTS:SetpointsMenu....................................... 29
5.10ANALOG:AnalogOutputMenu ................................... 31
5.11CLOCK:ClockMenu ......................................... 32
5.12FILE:FileMenu ............................................ 33
5.13 DSD: Digital Storage Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.14CHG.LOG:ChangelogMenu ..................................... 35
5.15FACTRY:Factorymenu........................................ 36
6 Operator Menus 37
7 Calibration and Trade 38
7.1 IntroductionandWarnings ...................................... 38
7.2 GeneralInformation .......................................... 38
7.3 CAL:ZERO Zero Calibration Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.4 CAL:SPAN Span Calibration Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.5 Linearisation .............................................. 42
7.6 DirectmV/VCalibration ....................................... 43
7.7 CAL:FAC.CAL Factory Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8 Automatic Weight Output 44
8.1 Introduction............................................... 44
8.2 Formats ................................................. 44
8.3 CustomFormatTokens ........................................ 46
ii C500-600-1.3.0

9 Printing 48
9.1 Overview ................................................ 48
9.2 CustomTicketHeaders ........................................ 48
9.3 CustomTicketFormat......................................... 49
9.4 CustomFormatTokens ........................................ 49
9.5 ASCIIcodes............................................... 51
10 USB Interface 52
10.1DeviceInterface............................................. 52
10.2HostInterface.............................................. 52
11 Change Log 54
11.1Introduction............................................... 54
11.2FormatandCapacity.......................................... 54
11.3ChangelogSecurity........................................... 54
12 Digital Storage Device (DSD) 55
12.1Introduction............................................... 55
12.2FormatandCapacity.......................................... 55
12.3ChangelogSecurity........................................... 55
12.4ConfiguringtheDSD.......................................... 55
12.5WritingRecords ............................................ 55
12.6ReadingRecords ............................................ 56
13 Alibi Application 57
13.1Introduction............................................... 57
13.2ChangingModes ............................................ 57
13.3WeighingandCountingModes .................................... 57
13.4 DSD and Change log Viewer Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
14 Ethernet Interface 60
14.1Overview ................................................ 60
15 Accessory Modules 62
15.1Introduction............................................... 62
15.2Installation ............................................... 62
15.3Mapping................................................. 62
15.4Configuration.............................................. 62
15.5Details.................................................. 62
16 Setpoints 63
16.1Introduction............................................... 63
16.2Connection ............................................... 63
16.3GeneralSettings ............................................ 63
16.4CommonSettings............................................ 63
16.5 Over, Under, Weigh in and Weigh Out Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . 65
16.6StatusBasedSetpointTypes ..................................... 66
16.7Example1(fillingabag)........................................ 66
16.8 Example 2 (loss in weight system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
17 Remote Input Functions 67
17.1Introduction............................................... 67
17.2Functions ................................................ 67
17.3RemoteAccess ............................................. 67
17.4Blanking................................................. 68
17.5Locking ................................................. 68
17.6Totalising ................................................ 68
17.7SingleSerialTransmission....................................... 68
iii C500-600-1.3.0

17.8 Thumbwheel IO selection of printer text line . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
17.9Unitswitch ............................................... 69
17.10Setpointresetinputs.......................................... 69
18 Network Communications 70
18.1Introduction............................................... 70
18.2NetworkrinCMD............................................ 70
18.3rinCMDExamples ........................................... 73
18.4rinCMDRegisters ........................................... 76
19 Modbus 92
19.1RegisterSizes.............................................. 92
19.2ModbusHoldingRegisters....................................... 92
19.3ModbusInputRegisters ........................................ 98
20 Ethernet/IP Optional Software 99
20.1Overview ................................................ 99
20.2Terminology............................................... 99
20.3ObjectModel.............................................. 100
21 Network Commands 116
21.1BasicCommandSet .......................................... 116
21.2 Extended Command Set: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
21.3 Extended Command Set: Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
22 5000 Legacy Modbus ASCII Networking 159
22.1 Connection of the C500 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
22.2 Modbus Register Definitions for the 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
23 Securing the Device 161
23.1 Setting a Safe and Full Passcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
23.2 Changing the Web Interface Passcode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
23.3 Securing Against Threats via Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
23.4EnablingExternalAccess ....................................... 162
24 Error Messages 163
24.1WeighingErrors ............................................ 163
24.2SetupErrors .............................................. 163
24.3CalibrationErrors ........................................... 164
24.4SystemErrors.............................................. 164
25 Troubleshooting 166
26 Upgrading Firmware 167
26.1PackagesfortheC500 ......................................... 167
26.2 Upgrading Firmware via the Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
26.3 Upgrading firmware via the USB host interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
iv C500-600-1.3.0

1 Introduction
The C520 is a precision digital indicator. The C530 is a precision digital weight transmitter. Both use a
sigma-delta analog-to-digital (A/D) converter to ensure extremely fast and accurate weight readings. This
advanced technology allows the C520 and C530 to be configured for up to 100,000 divisions with up to 100
A/D conversions per second. The units have extended sensitivity adjustment which can handle scales with
outputs 0.2-5.0mV/V for full range. The design is optimized to deliver precision performance on scale bases
delivering above 0.5mV/V at display resolutions of up to 10000 divisions in single range mode, or 5000 divisions
in dual range mode.
Throughout this document the two devices will be referred to as the C500 series.
The C520 digital weight indicator has a green six digit 14 segment LED display with additional indication of
weighing status. Each digit is 14mm high. The instrument has 8 setpoints with status display on the front
panel. The C530 digital weight transmitter has no display, but can be accessed by the C500 series viewer PC
software.
The C500 series can either operate from mains AC supply (86-260VAC 48-62Hz) or from stable DC supplies
(12-24VDC).
The setup and calibration are digital, with a non-volatile security store for all setup parameters. The built-in
clock can be used to date-stamp printouts. There is an NVRAM store to ensure day to day operating settings
(zero, tare, date/time, etc) are retained when power is removed.
Infrared communications ports for easy configuration are available. The C520 provides two (front and rear),
whilst the C530 provides one.
Two optional accessory modules can be fitted to the indicator. These provide additional hardware interface
features such as:
•AC power input
•Additional serial ports for RS232 and RS485
•Inputs and outputs
•Analog outputs
1 C500-600-1.3.0

2 Installation
2.1 Introduction
The C520 can be used as either a desk-top or panel-mount instrument. The C530 is intended for installation in
electronics cabinets. The C500 series contains precision electronics and must not be subject to shock, excessive
vibration, or extremes of temperature, either before or after installation. The operating environment must fall
within the allowed temperature range and humidity.
The inputs of the C500 series are protected against electrical interference, but excessive levels of electromagnetic
radiation and RFI may affect the accuracy and stability of the instrument. The C500 series should be installed
away from any sources of electrical noise. The loadcell cable is particularly sensitive to electrical noise, and
should be located well away from any power or switching circuits. Termination of the loadcell shield at
the indicator end (with a sound connection to the indicator case via the DB9 plug or screw terminal shield
connection) is important for EMC immunity.
The C500 series must be installed in a manner and location that is protected from impacts.
Warning!
If the equipment is not installed and used as specified by the manufacturer, the
protection provided by the equipment may be impaired.
2.2 Environmental Conditions
The C500 series is designed for use in the following environmental conditions:
•C520: Indoor use only. Although the front of the device can be washed down (as per IP65), the rear of
the device, along with cable attachments and optional accessories, must be protected from liquids and
small objects (as per IP30).
•C530: Indoor use only. The device cannot be washed down. The device, along with cable attachments
and optional accessories, must be protected from liquids and small objects (as per IP30).
•Altitude: up to 2000m
•Operating temperature range: -10 °C to 40 °C
•Storage temperature range: -20 °C to 50 °C
•Humidity: Maximum relative humidity of 80% for temperatures up to 31 °C decreasing linearly to 50%
at 40 °C
•Mains supply voltage fluctuations: up to ±10%.
•Pollution degree: 2
2.3 Mounting
2.3.1 C520 Panel Mounting
The C520 fits a DIN 43 700 standard 138(-0/+1)mm x 67(-0/+1)mm panel cut-out. Panel mounting is included
standard. To panel mount:
1. Insert the 4 supplied M4 screws in the mounting tabs in the corners.
2. Insert the indicator into the panel and rotate the 4 tabs out from the indicator.
3. Tighten the screws to clamp the indicator into the panel. Do not over tighten.
2 C500-600-1.3.0

2.3.2 C530 Surface Mount
The C530 can be attached to a surface using the four mounting holes.
1. Use four M4 bolts, or four #6 screws to attach the C530 to the mounting surface as shown below.
2.3.3 C530 DIN Rail Mounting
The C530 can be attached to a DIN rail using the optional DIN rail mounting kit:
1. Attach the two DIN rail mounts to the C530 using the four supplied screws
2. Clip the C530 to the DIN rail
3 C500-600-1.3.0

2.4 Power Connection
The C500 series can be powered from DC or AC supplies.
2.4.1 DC Power
The C500 series requires a 12-24VDC power supply. The supply need not be regulated, provided that it is free
of excessive electrical noise and sudden transients. The C500 series can operate from good quality plug-packs
of sufficient capacity to drive both the indicator and the loadcells.
The case ground connection is available via the earth stake on the rear of the unit. The resistance measured
between the case of the indicator and the nearest earth point should be less than 2 ohms.
2.4.2 AC Power Module
There is an optional AC supply module which requires an AC input of 100-240VAC, 50-60Hz, ≈0.6A. Maximum
supply voltage variations should not exceed ±10% of the voltage range specified.
The AC supply module also provides a 12DC 0.5A(max) output. Attachment of the AC module is shown
below.
4 C500-600-1.3.0

2.5 Loadcell Connection
2.5.1 Overview
The C500 series can drive any number of full bridge strain gauge loadcells up to the equivalent of 16 x 350
ohm cells (21 ohm load).
The span range of the loadcell outputs (the change of signal from the loadcells between zero load and full gross
load) must be within the range of 0.2 to 5.0 mV/V. Very low output scale bases can be used with the C500
series, but may induce some instability in the weight readings when used with higher resolutions. Generally
speaking, the higher the output, or the lower the number of divisions, the greater the display stability and
accuracy.
When shunting loadcells, use only good quality metal film resisters with high temperature stability ratings.
Typical values for zero adjustment would fall within the range of 500k ohms (small effect) to 50k ohms (larger
effect).
The C500 series has a mV/V meter test mode which can be used to check scale base signal output levels. Refer
to Section 5.8.
Warning!
Sense lines must be connected. Failure to do this will result in the C500 series
displaying an error message (E00040, E00080 or E000C0).
The C500 series offers two loadcell connection options. For replacement of 5000 indicators, the DB9 connection
can be used, as shown below:
For new installations, the loadcell adaptor can be attached to the rear of the indicator. This permits easier
connection of the loadcell using screw terminals.
5 C500-600-1.3.0