Rioned Profijet Tier4 STAGE III B User manual

USER’S MANUAL
RIONED
TIER4 / STAGE III B ENGINE
Edition: 01 Date: Wednesday 4 January 2017
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone :[phone]
Telefax : [phone]

01/17 2
©Copyright 01/17 Rioned/RIOR B.V.Tilburg - Netherlands.
All rights reserved. No part of this publication may be copied or published by means
of printing, photocopying, microfilm or otherwise without the prior written consent of
RIONED. This restriction also holds for the corresponding drawings and diagrams.
RIONED has the right to change parts at any time without any prior or direct warning
to the client. Also, the contents of this manual can be changed without any prior warn-
ing.
This manual is to be used only for this machine.
For extra information on adjustments, maintenance and repair, please contact the
technical department of your dealer.

01/17 3
Foreword
This user’s manual is a manual for the professional user.
This user’s manual has the purpose to control the machine in a safety manner and
must be saved with the machine.
The photos and drawings help you understand the text easier.
First the user’s manual gives you an overview of the most important safety aspects.
Then we explain how the machine is built up and the global working of the machine.
Chapter “Technical specifications” gives you information about the working
characteristics, performance under normal use and construction specifications.
“Control” is the next chapter. This chapter explains how to use the machine
systematically.
In the chapter “Maintenance”, the user can do small maintenance on the machine.
Chapter “Trouble shooting” has the purpose to solve simple defects.
With the “Exploded views” you can order original spare parts, are also useful for
mounting, and disassemble the machine.
Finally gives the chapter “Appendix” information about electrical and/or hydraulic
connections.

01/17 4

01/17 5
Table of Contents
1 Introduction...............................................................................9
1.1 Use..................................................................................9
2 Security....................................................................................11
2.1 Instruction indications in this manual.................................. 11
2.2 Descriptions security measures.......................................... 11
2.3 Personnel protection outfit ................................................11
2.4 Personnel qualification and education .................................11
2.5 Danger that can occur if the security regulations aren’t observed
12
2.6 Working safely ................................................................12
2.7 Security regulations for the user and technical service ..........12
2.8 Security regulations for maintenance, inspection and mounting
activities.........................................................................12
2.9 Making changes and fabricate spare parts...........................12
2.10 Improper use ..................................................................13
3 Technical Specifications ...........................................................15
3.1 General ..........................................................................15
3.2 Engine............................................................................15
3.3 Pump .............................................................................15
4 Construction.............................................................................17
5 eControlPlus.............................................................................21
5.1 Control box:....................................................................21
6 Explanation Graphics (only eControlPlus) ................................23
6.1 Corona...........................................................................24
6.2 Push buttons...................................................................25
6.3 Navigation bullets............................................................27
6.4 Function ......................................................................... 28
6.5 Tachometer ....................................................................29
6.6 Icons .............................................................................30
7 Control .....................................................................................31
7.1 Check before departure ....................................................31
7.2 Place.............................................................................. 31
7.3 Hydraulic reel control .......................................................31
7.4 Hose guide .....................................................................32
7.5 Before starting ................................................................32
7.6 Starting the engine ..........................................................33
7.7 Starting the engine at the back of the unit:.........................34
7.8 Unclogging a drain...........................................................36
7.9 Cleaning a wall, terrace or floor. ........................................38
7.10 Stop working................................................................... 39
7.11 Using the device during periods of frost ..............................39
7.12 Additional preparations when preparing for use: ..................40

01/17 6
8 Symbols ...................................................................................41
8.1 Fuel tank........................................................................41
8.2 Frame ............................................................................ 41
8.3 Pressure gauge................................................................41
8.4 Security sticker ...............................................................42
9 Options.....................................................................................43
9.1 Second HP-hose ..............................................................43
9.2 Pulsator system............................................................... 43
9.3 Anti-freeze with anti freeze tank ........................................43
9.4 Water level control...........................................................44
9.5 Working lamp..................................................................45
9.6 Suction Ventury............................................................... 45
10 Options eControl ......................................................................47
10.1 ECO mode OFF................................................................48
10.2 ECO versions...................................................................50
10.3 Riomote Control .............................................................. 51
10.4 Management...................................................................55
11 Maintenance.............................................................................57
11.1 Daily maintenance ...........................................................57
11.2 Weekly maintenance ........................................................57
11.3 Minor servicing................................................................57
11.4 Hydraulic system............................................................. 58
11.5 Engine Control Module......................................................59
11.6 Extensive periodical maintenance.......................................59
11.7 Maintenance scheme........................................................59
12 Troubleshooting .......................................................................61
13 Exploded Views and Part Lists..................................................65
13.1 Exploded view Pump P55(80L-280B). .................................66
13.2 Part list Pump P55(80L-280B)............................................67
13.3 Pressure regulator ULH 262-2H..........................................68
13.4 Water filter .....................................................................69
14 Appendix ..................................................................................71
14.1 EC declaration Of Conformity For Machinery ........................71
14.2 Sales Managers ...............................................................72
14.3 Dimensions 2 x 300l water tank.........................................73
14.4 Dimensions 2 x 400l water tank.........................................74
15 Errors eControl.........................................................................77
15.1 Emergency stop...............................................................77
15.2 Temperature engine.........................................................77
15.3 Temperature Transmission................................................78
15.4 Temperature Vacuum Pump ..............................................78
15.5 Temperature Heat Exchange ............................................. 79
15.6 Temperature Hydraulic Oil.................................................79
15.7 Oil level..........................................................................80
15.8 Coolant level...................................................................80
15.9 Battery Charge................................................................ 81

01/17 7
15.10 Run Dry.......................................................................... 81
15.11 Water Level Maximum...................................................... 82
15.12 Service Interval...............................................................82
16 Index .......................................................................................83

01/17 8

01/17 9
1INTRODUCTION
RIONED wishes to thank you for your purchase of the RIONED drain and sewer-
clearing machine. We recommend that you read this manual thoroughly and
see that the machine is handled and maintained in the proper manner. If your
machine should give trouble and need servicing, when you want to order parts,
or if you have any questions, contact your RIONED dealer.
The machine is built by:
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone : [phone]
E-mail : [email protected]
Internet : www.rioned.com
The Rioned high-pressure device has been especially designed and
manufactured for cleaning drains, walls, floors and terraces with cold or hot
water. For cleaning drains, special nozzles are included in the delivery; for all
other purposes, the spray-gun which is also included, can be used.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and
regularly maintained, a warranty will be given according to the general
conditions of delivery. However, should it arise that the control and
maintenance procedures are not diligently followed, the warranty will become
invalid.
The machine may only be used by authorized personnel.
The machine can not be used in an explosive environment.
In this manual you will find all necessary information concerning operations and
maintaining your machine. If handled properly, your machine is guaranteed
according the general delivery conditions.
1.1 Use
The integrated engine drives the high-pressure pump via a V-belt. This pump
receives water from the water tank via the water filter and pressurizes it. The
pressure can be continuously adjusted. The pressurized water leaves the
machine via the high-pressure hose on the reel.

01/17 10

01/17 11
2SECURITY
Be responsible for other people when you are working with this machine.
This manual contains instructions for fundamental conditions that must be
followed by use and maintenance of this machine.
That is why it is necessary that authorised and qualified personnel must read
the user's manual and the user’s manual must always be available with the
machine. Near the general regulations in this chapter, you must also follow the
security regulations in the other chapters.
2.1 Instruction indications in this manual
The in this manual containing security instructions, which are dangerous if they
are not obeyed, are marked with general security signs.
Security sign DIN 4844-W9.
2.2 Descriptions security measures
• Emergency stop
This machine is equipped with an emergency stop. By operating the
emergency stop, the machine will stop immediately. Do not use this
button for normal stopping. Only use it when dangerous situations
occur. After use, remove the danger and pull the emergency stop in
order to be able to start up again. Make sure the emergency stop can
always be reached.
• Pressure regulator
The pressure regulator looks to it that the working pressure never gets
to high. It functions like a security valve.
•Securitycovers
This machine is equipped with several security covers over parts that
are rotating. It is forbidden to remove these security covers during
operating this machine. You can only remove them if there is
maintenance on the machine. Stop the machine.
2.3 Personnel protection outfit
• Protection looking glasses
• Ear protector
• Gloves (Recommended)
• Work clothing (Recommended)
2.4 Personnel qualification and education
Personnel that use, maintain and inspect the machine must have the right
qualifications for this job.

01/17 12
Responsibility and authorisation of the personnel and the supervision on the
personnel must be embedded. If the knowledge is not present, the user must
provide for the necessarily education.
2.5 Danger that can occur if the security regulations aren’t observed
If the security regulations are not observed, danger can occur for personnel
and for the environment.
No amends are given if the regulations are not observed.
If the regulations are not observed, this can results in:
• Failure of important functions of the machine.
• Failure of prescribes methods for maintenance.
• Exposure of persons to dangers of electrical or mechanical failures
2.6 Working safely
The in this manual named security prescriptions, the national prescriptions to
prevent accidents and the internal labour, company and security prescriptions
must be followed by the user.
2.7 Security regulations for the user and technical service
• Protections of moving parts (for example couplings) may not be
removed if the machine is working.
• Leakage of dangerous mediums must disposed in a manner that there
is no danger for the personnel and environment. Statutory regulations
must be followed.
• Danger caused by electricity must be excluded.
2.8 Security regulations for maintenance, inspection and mounting
activities
• The user sees to it that qualified technicians do all maintenance,
inspection and mounting activities. They must study the manual
thoroughly.
• Maintenance may only be done when the machine is not functioning.
• The in the user’s manual mentioned handling to stop the machine must
be notified.
• Directly after maintenance of the machine, all the security and
protection facilities must be functionally.
• Before starting the machine again, you must follow the instructions
correctly.
2.9 Making changes and fabricate spare parts
Changes to the machine are only permitted if Rioned has given written
authorisation. The use of original spare parts and accessories are for the safety
necessary. Rioned is not responsible for injuries or damages if other spare parts
are used.

01/17 13
2.10 Improper use
The security during working with the machine is only guaranteed if the use of
the machine is conform the user’s manual. The limits that are written in chapter
“Technical Specifications” and “Appendix” may never be overstepped.
If the machine does not work or give troubles, it is forbidden to work further
with the machine. Telephone your dealer or the technical department of your
dealer.
This manual contains all the necessary information concerning control and
maintenance. If the device is positioned correctly, properly controlled, and
regularly maintained, a warranty will be given according to the general
conditions of delivery. However, should it arise that the control and
maintenance procedures are not diligently followed, the warranty will become
invalid.

01/17 14

01/17 15
3 TECHNICAL SPECIFICATIONS
3.1 General
Description (symbol) Unit
Dimensions : see chapter 14.3 Dimensions 2 x 300l
water tank page: 73
Quantity standard water tank : 300 l a piece
Fill medium : Water (H2O)
Maximum temperature medium : 55 °C (333,15 K)
Total length high-pressure hose / diameter : 160 m / ½” (NW13)
Total length supply hose / diameter : 35 m / ¾” (NW19)
Quantity oil tank : 4,5 l
Oil hydraulic : HESTIA 46
Important!:Replace once a year!
Max. temperature : 80 °C
Pressure regulator : ULH 262-2H
Year of construction : See type plate on frame
3.2 Engine
Description (symbol) Technical unit (SI unit)
Type : Kubota V2403-CR-TE4B
Power (P) : 48,6 kW (65,2 HP)
Fuel : Ultra Low Sulfur Diesel (ULSD)
Less than 15 ppm
Quantity fuel tank : 30 L
Cooling : Water cooled
Quantity cooling liquid : 7 L
Weight (m) : 233 kg
Battery (U,I) : 12 V, 63 A
Oil : 10W30 API/SF-CC or better
Quantity engine oil : 9,5 L
Normal coolant engine is protected to -28 °C
Special coolant engine is protected to -38 °C
For more information concerning the engine you can find it in the book
delivered with this machine.
3.3 Pump
Description (symbol) Technical unit
Type : Speck P55
Maximum pressure (p) : See type plate on frame
Maximum output : See type plate on frame
Weight (m) :81
Maximum water temperature (T) : 55 °C / 131 °F (328,15 K)
Oil : GX 80W90
Quantity pump oil : 4,6 L
For more information concerning the pump, you can find it in the pump appendix
delivered with this machine.

01/17 16

01/17 17
4CONSTRUCTION
The high-pressure machine contains the following main parts:
1. High-pressure hose on reel
2. Supply hose on real
3. Valve supply hose
4. Control box
5. Hose holder
6. Hose guide
7. High-pressure (HP) valve
8. Supply pipe
9. Water filter
10. Drain valve
11. Pressure regulator
12. Pressure gauge
13. Hydraulic reel control
14. Swivel locking device (3x)
15. Reel locking device
16. Valve water filter
17. Pump
18. Oil reservoir
19. Connection supply hose
20. Level indication water tank
21. Water tank
22. Fuel tank
23. Engine
24. Battery
25. ECM (Engine Control Module)
see chapter 11.5 Engine Control Module page: 59

01/17 18
14
21 21
18
12 11
1
20
8
10
14
14
2
6
4
7
22
9
5
13
6
5
24
25
16

01/17 19
7
6
2
20
19
98
10
112 11
21
22
5
3
15
25
23
1
6
4
20
21
9
10
22
17
24

01/17 20