RioOutdoors 6F-DH User manual

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Installation Instructions
6F-DH
6x6 Floating Dual Header Raftered Pergola Kit
Pergola Kits
WARNING: If the information in these instructions is not followed exactly, weakening or failure of the erected
structure may result causing property damage, personal injury, or loss of life.
All brackets designed and sold by RioOutdoors.com are to be used for building pergolas only and are not to be used for
other structure construction purposes.
•
Thoughtfully engineered
Brackets eliminate all
wood-joinery skills
requirements.
•Skills required:
leveling ground,
drilling pilot holes,
and driving lag screws
into lumber.
•Easy lift and place U-
channels eliminate
need for lifting
equipment. Super-
easy assembly work.
•Self-aligning design
squares up structure
automatically.
•Estimated Assembly
Time is less than 1-
1/2 hours (not
including deck).
Figure 1: Items included in the kit, (

 ).
Items not included in this kit: wood, tools, some hardware.

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Table of Contents
1.1 SAFETY AND WARNING INFORMATION ........................3
1.2 TOOLS REQUIRED...................................................4
1.3 CONTENTS OF KIT #6F-DH ......................................5
1.4 OPTIONAL DECK SUPPORT BEAM BRACKETS .................6
1.5 LIST OF MATERIALS THAT YOU WILL SUPPLY,OR ARE
RECOMMENDED................................................6
1.6 FLOATING SYSTEM .................................................7
1.7 SIDE ELEVATION DIAGRAM .......................................9
1.8 ASSEMBLING FLOOR CORNER 2-WAY ELBOW BRACKETS .10
1.9 POSTS INSTALLATION ........................................... 14
1.10 POST-TOP DUAL HEADER BRACKET INSTALLATION ....... 15
1.11 HEADERS PREPARATION ........................................ 18
1.12 HEADERS INSTALLATION ....................................... 23
1.13 INSTALLING THE RAFTERS ...................................... 27
1.14 INSTALLING DECK BOARD SUPPORT BEAMS ................ 30
1.15 INSTALLING DECK BOARDS .................................... 31
2.1 CONDITIONS ...................................................... 34
2.2 EXCLUSIONS....................................................... 34
2.3 LIMITATIONS OF LIABILITY ..................................... 35
2.4 HOW TO OBTAIN WARRANTY SERVICE ..................... 35
Proper pilot hole diameter and hole depth for various lag screws and wood types
Lag Screw Type
Wood Type
Pilot hole drill diameter and hole depth
¼” X 1-1/4” Lag Screw
McMasterCarr.com SKU 92351A546
Soft Wood 3/32” drill bit diam., 1-1/4” depth
Hard Wood 3/16” drill bit diam., 1-1/4” depth
3/8” X 3” Lag Screw
McMasterCarr.com SKU 92351A636
Soft Wood 11/64” drill bit diam., 3” depth
Hard Wood ¼” drill bit diam., 3” depth
A properly sized pilot hole must be drilled before you attempt to drive lag screws into any pergola lumber member.
See Table, below. Driving lag screws into lumber, without first drilling a pilot hole, can prevent the lag screw from
driving fully into the wood or can lead to crack formation while driving the lag screw in, or later, as the wood dries
naturally. This can result in a weakened pergola structure.

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GENERAL INFORMATION
1.1 SAFETY AND WARNING INFORMATION
1.1.1 Building Permit & Inspection Requirements
We recommend that you consult with your local building permit office and obtain advice and any required building permits and
inspection approvals from the local building inspection department or the local authority over building codes.
1.1.2 Other Cautions
CAUTION: Adhere to all safety requirements. Wear safety glasses/goggles when working. Wear safety gloves
when handling brackets, hardware, and lumber. Wear hearing protection when using a circular saw, miter
saw, table saw, or hammer drill.
INSTALLER: Leave this manual with the consumer. CONSUMER: Retain this manual for future reference.

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1.2 TOOLS REQUIRED
Listed below, are common tools required for pergola projects. These tools are not included in this kit. Your pergola project may
not require all tools. Select and acquire the tools for your project from the “Required for” column in this table.
Description
Tool Purpose
Required for
Reference Image
Tape
Measure
Measure and verify
lengths. All pergola types
Framing
Level Verify Level/Plumb All pergola types
Hammer
Drill
Drill holes in concrete
pads or concrete
footing for securing
floor anchor brackets.
Drill pilot holes for lag
screws.
All pergola types
Ratchet
Socket
Driver
Drive lag screws into
Pergola lumber
members.
All pergola types
7/16” Hex
Socket
Drive ¼” X 1-1/4” Hex
Hd. lag screws. All pergola types
9/16” Hex
Socket
Drive 3/8” X 3” Hex Hd.
lag screws.
Raftered pergola (single,
dual, quad headers)
3/32” Drill
Bit
Drill pilot holes for ¼”
lag screws in soft
wood.
All pergola types
11/64” Drill
Bit
Drill pilot holes for 3/8”
lag screws in soft
wood.
Raftered pergola (single,
dual, quad headers)
½” X 4”
Masonry
Drill Bit
Drill ½” X 2” deep holes
in concrete pads or
concrete footings.
FLOATING styled pergola
#2 Phillips
Screwdriver
Bit
Attaching pergola
rafter ties to rafters
and headers.
Raftered pergola (single,
dual, quad headers)
Circular
Saw/Miter
Saw
Cut headers to length;
cut rafters to length. All pergola types
Jig Saw
Cut rafter tail designs.
Raftered pergolas
Image not available.
Crescent
Wrench
Tighten down nut on
concrete anchors. FLOATING Pergolas Image not available.
Hammer Various. All pergola types.

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1.3 CONTENTS OF KIT # 6F-DH
The contents of this kit are shown in the table, below. Before you begin your project, take an inventory of all items that you
received from us. If any items are missing, contact us directly via email at [e-mail]. Include your name and
shipping address and your order number, if available. We will respond within 24 hours with a resolution to your problem.
Item SKU #, Description
Item Qty
Item Image
Post-Top Dual Header Bracket
SKU# 6DH 4
6x6 Post-Top/Floor 2-way Elbow Bracket
SKU# 6C2L 4
Rafter Tie Bracket
SKU# 68RT 18
¼ x 1-1/4” SS Lag Screw
McMasterCarr.com SKU 92351A546 160
3/8 x 3” SS Lag Screw
McMasterCarr.com SKU 92351A636 16