Riverstone Networks Thoreau Series User manual

Thoreau
P r e m i u m E d u c a t i o n a l G r e e n h o u s e
Assembly Manuals for Models:
12'(w) x 18'(d) x 9.5'(h)
12'(w) x 24'(d) x 9.5'(h)
Customer Service: [phone] Email: [email protected] 65 Fleetwood Drive, Rockaway, NJ 07866

FOUNDATION
IMPORTANT: It is very important to begin with a level surface. Check your foundation to ensure it
is level at every point. You must assure your foundation is square and level before beginning
assembly.
After choosing a location, proper preparation of the site is essential. The site must be level.
The Scholar greenhouse can be mounted two ways: on concrete slab or concrete footer.
12'- 8''
24'-10''
4" from edge
OVER HEAD VIEW
concrete slab turndown
varies
3''
3''
4'' slab
45°
rebar continuous at perimeter
laps a minimum of 25'' with 4 ties evenly spaced
gray dashed lines =
groundrails for greenhouse END VIEW OF TYPICAL CONCRETE SLAB
When pouring concrete slab be sure to make the slab 10'' longer and 8'' wider than your order size.
An example is shown above: OVERHEAD VIEW concrete slab shows a greenhouse order for a 12' x 24' Scholar.
The slab is poured 12'-8''wide and 24'-10'' long. Set front/rear groundrails 4'' inward from edge of concrete and
side groundrails are set 4'' inward from edge of concrete.
FOOTER
turndown
varies
12''
3''
3"
rebar continuous at perimeter
laps a minimum of 25'' with 4 ties evenly spaced
Groundrails will also be set the same on footer
as on concrete slab
12''
12''
Length (plus 10'')
Width
(plus 8'')
ground rails
ground rails
4'' from edge
12''
Page 1

GROUNDRAIL ASSEMBLY
1. Identify groundrail components: 1 front groundrail, 1 rear groundrail, 2 side groundrails or side rails
* front & rear groundrails will be identical in appearance *
2. Locate "L" brackets for groundrails and install them onto the inside of the groundrails at every welded
stanchion and 3'' to 4'' from the corners on the side groundrails. see below illustration
welded stanchions
GROUNDRAIL
"L" BRACKETS
SIDE
GROUNDRAIL
FRONT/REAR
GROUNDRAIL
3''- 4''
#14 tek screws
stanchion for
2'' x 2'' Leg
stanchion for
2'' x 2'' Leg
GROUNDRAIL "L" BRACKET
TOP OF GROUNDRAIL
INSIDE OF
GROUNDRAIL
TOP OF
GROUNDRAIL
Page 2

GROUNDRAIL ASSEMBLY cont'd
front/rear
groundrails
front/rear
groundrails
#14 tek screws
to attach front/rear
groundrails to side
groundrails
front/rear
groundrails side
groundrail
welded stanchion
for leg
Detail A
3. Connect the front & rear groundrails to the side groundrails, all "L" brackets
should be facing toward the inside of your greenhouse. see Detail A
* Make sure groundrails are "square" before securing to foundation*
4. Secure connected groundrails to foundation see Detail B.
equal measurements
side
groundrails
side
groundrails
DETAIL B.
1
2" x 5 1 2"
concrete
anchor bolts
Page 3

CENTER CONNECTOR
BOLT HOLE
for RIDGE
EXTRUSION
#14 x1''
TEK
SCREWS
HALF BOW (661
2")
1
4" NUTS
5
16" x 2 1
2"
CARRIAGE BOLT
1
4" x 2 1
4"
U- BOLT
PURLIN HANGER
"L" BRACKET (aluminum)
5
16" NUT
2'' X 2''
HALF BOW
RAFTER ASSEMBLY
1. Identify rafter/bow parts (refer to packing slip for specific quantities of each part)
2. Attach "L" brackets to half bows as shown below for a 12' wide greenhouse.
Slide half bows onto center connector and secure with #14 x 1'' tek screws.
3. Attach U-bolts to each "L" bracket using 1
4" nuts - do not tighten at this stage.
Purlin Hanger "L" brackets MUST be
facing the inside of the greenhouse
on END BOWS.
Purlin Hanger "L" brackets on
Intermediate bows can be placed on
either side of the rafter.
Page 4

Sidewall & Roof Assembly
1. Identify legs for sidewalls:
2'' x 2'' square tubing, quantity depending on
order (refer to packing slip)
The length of the legs depend on the sidewall height of your
order. A sidewall height of 5'-0'' will have legs 58'' long, so the
legs will measure 2'' shorter than the ordered sidewall height.
side
groundrails
corner
legs
2. Place legs on groundrail
stanchions and secure
using #14 tek screws
VIEW AT
INTERMEDIATE LEG
VIEW AT CORNER
#14 tek screw
3. After attaching legs to the side groundrails, identify brackets named:
Corner Bow to Column Brackets & Intermediate Bow to Column Brackets
4. Insert the brackets into the top of the legs, let the 1'' flat bar rest on the lip of the leg
as shown below. Note on the corner brackets, the 1'' flat bars have to be facing each other
as indicated in corner bracket profiles.
5. Take the assembled rafters and slide them onto the column brackets and secure working from
the inside of the greenhouse using #14 tek screws as shown in detail A.
corner column
bracket
profiles
intermediate column
bracket
profile
intermediate leg
corner leg corner leg
corner bracket holes are facing each other
intermediate
legs
line indicates
lip of leg
1'' flat bar
#14 tek screw attaching
column bracket to leg
#14 tek screw attaching rafter to
column bracket
end rafter
leg
column
bracket
detail A
Page 5

2'' X 2'' TRUSS CHORD DETAIL for
Scholar with 8' sides
Only Intermediate Legs
will have trusses
1. Identify truss chord (2''x 2'' x 11'-8'')
2. Attach L brackets flush with the ends of the truss chords detail A.
3. With the truss chord L brackets facing down toward the ground, attach
truss to the top of the legs detail B. Truss chords are to be placed
only on the intermediate rafters.
4. Identify truss uprights (13
8" x 47'')
5. Secure one end of the upright using supplied bolts to the pre-punched
holes on the truss chord (2x2).
6. Attach the opposite end of the upright to the rafter, at the pre-punched
hole nearest the center connector.
TRUSS CHORD
(2''X 2'')
L BRACKET
detail A.
detail B.
Completed Intermediate Rafter
w/ Truss & Uprights
uprights 2x2
truss chord
TRUSS CHORD(2X2)
LEG
RAFTER
L BRACKET
Page 6

Sidewall & Roof Purlin
Sidewall Horizontal Purlin (2'' x 2'' square tubing) will need to be cut
into 70'' pieces, this should be the distance between each leg.
Before cutting, measure from inside to inside of each leg to make
certain that this is your measurement.
5' sidewall = 29"
6' sidewall = 35''
8' sidewall = 47"
2'' x 2'' sidewall
horizontal purlin
side groundrail
legs
1. Depending on sidewall height ordered, measuring up from the top of
the groundrail place purlin at 29'' for 5'-0'' sides or 47'' for 8'-0'' sides.
2. Attach purlin to legs using 3'' x 3'' L brackets & #14 tek screws see
detail B.
leg
purlin
#14 tek
screws
3x3
L bracket
2''x 2'' sidewall
horizontal
purlin
roof
purlin
detail B
PREPARING of ROOF PURLIN
Identify 1 3/8" x 12'-5'' purlin with swedge.
1. connect the appropriate number of purlin
together to equal the length of your
greenhouse see detail C. You may have
excess, you will cut it off at a later time.
2. Next, lay the connected purlin, on the
ground flush with the end of the side
groundrail see overhead view of corner.
3. Make a mark 2'' from the end - this
represents the width of the leg on the
purlin. Then move down and mark one side
of the intermediate leg (on the purlin) and
then the other side of the leg (on the purlin)
4. Repeat this process for the length of the
structure and all runs of purlin.
Overhead View
of Corner
line = purlin flush
w/ end of
groundrail
line-up mark
for rafter
purlin
detail C.
purlin (male end)
purlin (female end)
tek screw
70''
groundrail
see
detail C.
roof
purlin
Page 7

Roof Purlin cont'd
When installing roof purlin start from the front or rear and slide the
purlin through the U-bolts on the purlin hanger "L" brackets that are
already attached to the rafters.
5. Flush one end of the purlin with the End Rafter (front or rear)
using the marks that you made on the purlin, line up the back
side of the rafter and tighten u-bolt on to the purlin.
6. Move to the next rafter, using the marks on the purlin, line up
the rafter and tighten u-bolt onto purlin.
7. Repeat this process for the remaining runs of purlin. Individually
tightening u-bolts as you go and keeping the 70'' distance
between each rafter
8. Cut off any excess roof purlin flush with end rafter
roof
purlin
end
rafter
Page 8

Installing Eave Extrusion
Eave extrusion is an aluminum channel that receives both the roof and
sidewall polycarbinate sheets.
Aluminum Eave
Extrusion
SIDE PROFILE
Eave Extrusion
bolt track
attaches to
column brackets
channel for sidewall
polycarbinate
channel for
roof
polycarbinate
1. Identify Eave Extrusion.
2. Slide 1/4" x 3/4" stainless steel bolts into
the bolt track, for proper bolt quantity,
count the holes in the bow-to-column
brackets.
3. Flush eave extrusion with end of the
corner leg
4. Align the bolts with the holes in
column-to-rafter brackets and apply 1/4"
stainless steel nuts
5. To splice two pieces of Eave Extrusion,
use 2'' x 6'' aluminum splice plates. At the
end of the first piece of Eave Ext. add two
1/4" x 3/4" bolts also add two bolts at the
start of the second piece.
6. Apply aluminum splice plate and secure
with 1/4'' nuts. Repeat process for
opposite side.
1 1
2" x 12''
aluminum
splice plate
1/4" s.s. nuts
eave
extrusion
piece #1
eave
extrusion
piece #2
s.s bolts
end rafter
intermediate
rafter
eave extrusion
column-to-rafter bracket
(corner)
eave extrusion
Page 9

Framing Endwalls
Endwall studs will be pre-cut. Door headers, Door studs and horizontal
purlin will have to be field cut.
Refer to the page(s) labeled Endwall Layouts for proper placement and
measurements of your purlin & door studs.
The illustrations below show connection details for attaching door studs to
the groundrail and rafter, also the proper placement of "L" brackets when
framing an opening for a door or fan.
1.
2.
FRONT ENDWALL REAR ENDWALL
outside
greenhouse
inside
greenhouse
2'' x 2''
door stud
welded
stanchion
groundraill
tek screw
thru door
stud &
stanchion
rafter
endwall/door
stud
horizontal purlin
2''x6'' flat bracket
1.install front/rear door
studs over the welded
stanchions and secure
using #14 tek screws
2. view from inside and at
the end rafter. Connect the
endwall studs to the rafters
using 2x6 flat bracket and
#14 tek screws
1. 2.
endwall horizontal
purlin
door
header
door
or
endwall
studs
IF YOUR GREENHOUSE HAS AN EVAPORATIVE COOLING SYSTEM
refer to the Endwall Layout (rear endwall w/ evaporative cooling system) page
SIDEWALL
HEIGHT
WIDTH
L bracket
fan/shutter opening fan/shutter opening
Page 10

In the next page(s) you will see typical Endwall Layouts for
the "Scholar Series" greenhouse. Look these drawings over
carefully, if you do not have a typical endwall layout you will
receive a special drawing separate from the instruction
manual with your endwall configuration.
Frame out measurements are provided for equipment - fans,
shutters and doors that Atlas Manufacturing offer. We
recommend identifying your specific equipment sizes before
starting the process of framing the endwalls.
Some endwall layouts will show framing out for Evaporative
Cooling Systems. This is for endwall framing only, actual step
by step instructions are in (2) separate booklets.
Page 11

ENDWALL LAYOUTS (FRONT ENDWALLS)
12' 12'
2'-51
2"
frame-out
for fan
frame-out
for fan
frame-out
for door
frame-out
for fan
frame-out
for fan
frame-out
for door
2'-71
2"
2'-8" 2'-8"
3'-3"
5'
8'
If you have another door and shutters your Rear Endwall Layout will be the
same as shown here.
see OPENING MEASUREMENT for FANS, SHUTTERS and DOORS
page for equipment openings
Page 12

ENDWALL LAYOUTS (REAR ENDWALLS)
12' 12'
5' 5'
2'-51
2"
2'-01
2"frame-out
for
shutter
1'-4"
10'
2'-10"
3'-2"
2'-2"
1'-4" 1'-4" 1'-4"
10'
2'-10" 10'
3'-10"
10'
4'-10"
8' 8'
12' 12' 12'
3' x 10' Evaporative
Cooling System
4' x 10' Evaporative
Cooling System
5' x 10' Evaporative
Cooling System
3' x 10' Evaporative
Cooling System
- ALL FRAMING MATERIAL = 2'' x 2'' SQUARE TUBING - REFER TO "OPENING MEASUREMENTS FOR FANS, SHUTTERS AND DOORS
PAGE'' FOR EQUIPMENT FRAME-OUT SIZES
1'-4"
Page 13

Sidewall Door Mounting
If your Scholar has 8' sides and an Evaporative Cooling System in the endwall, you will need to mount the
rear door in the sidewall of the greenhouse as seen below.
SIDE VIEW OF GREENHOUSE
door header
door stud
horizontal purlin
wall vent
(cooling system)
exhaust fan
Refer back to Framing Endwalls page for door framing instructions.
Page 14

OPENING MEASUREMENTS FOR FANS, SHUTTERS AND DOORS
{SUPPLIED BY ATLAS}
Fan opening for:
18” Box wall “Quietaire”
24 1/2”High X 24 1/2”Wide
30” Slant wall “Quietaire”
35 5/8”High X 34 3/4" Wide
36” Box wall “Quietaire”
40 1/2”High X 40 1/2”Wide
36” Slant wall “Quietaire”
42 1/4" High X 41” Wide
42” Slant wall “Quietaire”
48 1/2” High X 47” Wide
48” Slant wall “Quietaire”
54 1/4”High X 52 3/4”Wide
56” Slant wall “Quietaire”
65” High X 63” Wide
Shutter openings for:
24” Shutter
24 1/2” Square
30” Shutter
30 1/2” Square
39” Shutter
39 1/2” Square
45” Shutter
45 1/2” Square
48” Shutter
48 1/2” Square
60” Shutter
60 1/2” Square
Door openings for:
42” X 6’6” Swing door
Set openings42 1/2” Wide X 78 1/2” High
4’ X 6’8’’ Swing Door
Set openings48 1/2” Wide X 80” High
36” X 6’8” Swing door
Set openings 36” Wide X 80” High
6’ X 6’8’’ French Door
Set openings 72” Wide X 80” High
4’ X 7’ Single Sliding door
Set openings 46” Wide X 82” High
8’ X 7’ Double slide door
Set openings 96” Wide X 82” High
NOTE: Measurements are inside to inside.
All of the above listed items may not be available for your particular structure.
Page 15
If you have purchased an evaporative cooling system, please refer
to those instructions now for frame openings and end wall layouts.

heater
hangers
heater hanger bracket
-slides to inside of end rafter
and second rafter -secure using bolts
and nuts provided
heater hanger
end
rafter
heater hanger cannot
extent past end bow or
damage to end wall
covering will occur
field drill
hole
field drill
hole
place tek screw here
after final alignment
Attach the heater hangers to the end rafter (preferably to the front end rafter) and the second
rafter. Be sure that the heater hanger does not extend past the end rafter because it will damage
the end wall covering when it is installed.
Bolt holes for the heater hanger brackets are to be field drilled into the rafters. IMPORTANT: insert
the bolts from the outside of the greenhouse. If inserted from the inside, it damage end wall
covering.
After you are comfortable with the placement of the heater hangers, secure the heater hanger
brackets to the heater hangers using a tek screw. This step will insure that the heater hanger will
not slide out of place when hanging your heater.
HEATER HANGERS MUST BE INSTALLED
BEFORE COVERING END WALLS
INSTALLING HEATER HANGER
front end rafter
Page 16

VENT PIPE KIT FOR
NON-POWER VENTED HEATERS
END BOW
HEATER
WALL COLLARS
18" MIN.
2-PIECE
ELBOW
4' PIECE
1' MIN.
ADAPTER
PARTS GENERALLY REQUIRED
1- ADAPTER FOR DOUBLE WALL PIPE
2- WALL COLLARS
1- ADJUSTABLE ELBOW
1- VENT STACK
LOT- PCS. DOUBLE WALL PIPE
10'- METAL STRAPPING (WALL BANDS)
HEATER HANGER
DRILL WEEP HOLES
IN BOTTOM OF ELBOW
CAP
PIPE ANGLES
DOWNWARD
1" TO 2"
Page 17

HEATER VENT PIPE FOR A POWER VENT HEATER
END BOW
HEATER
WALL COLLARS
18" MIN.
ADJUSTABLE
ELBOW
ADAPTER
PARTS GENERALLY REQUIRED
2- WALL COLLARS
2- ADJUSTABLE ELBOW
1- VENT STACK
2- 1'PCS. DOUBLE WALL PIPE
HEATER HANGER
PIPE ANGLED
DOWNWARD 1" TO 2"
DRILL WEEP HOLES
IN BOTTOM OF ELBOW
VENT STACK
With a power vent heater it is not necessary for the vent
stack to be above the roofline.
Page 18