Robert Juliat ZEP 640SX User manual

150W LED PROFILE SPOT /
PROJECTEUR DE DÉCOUPE LED 150W
PROFILE SPOT /
VALIDATION: 18/05/17
DN41014600-A
Manual / Manuel
Robert Juliat S.A.S. 32, rue de Beaumont, F 60530 Fresnoy-en-Thelle - phone : [phone] - fax : [phone] - [email protected]
www.robertjuliat.com
REF Standard
Standard
North American
Nord-Américain
28 - 54° 643SX 643CSX
16 - 35° 644SX 644CSX
11 - 26° 641SX 641CSX
Version V1

Robert Juliat reserve the right to change
or alter any of the items detailed on this page,
to increase or improve manufacturing techniques without prior notice.
Table of contents :
1 User’s instructions.............................................................................................................................................................. 1
2 Presentation....................................................................................................................................................................... 2
2.1 Functions................................................................................................................................................................. 2
2.2 Identification plate.................................................................................................................................................... 2
2.3 Accessories included............................................................................................................................................... 3
2.4 Optional accessories................................................................................................................................................ 3
3 Set-up................................................................................................................................................................................ 4
3.1 Mechanics ............................................................................................................................................................... 4
3.1.1 Operating positions............................................................................................................................................. 4
3.1.2 Minimum distance between a flammable material and the lighting unit................................................................ 4
3.1.3 Instructions for use.............................................................................................................................................. 4
3.1.4 Hanging.............................................................................................................................................................. 4
3.1.5 Safety cable........................................................................................................................................................ 5
3.2 Electrical.................................................................................................................................................................. 5
3.2.1 LED source......................................................................................................................................................... 5
3.2.2 Power ................................................................................................................................................................. 5
3.2.3 DATA.................................................................................................................................................................. 6
3.3 Accessories............................................................................................................................................................. 8
3.3.1
Front filter holder.................................................................................................................................................... 8
3.3.2
Internal filter holder................................................................................................................................................ 8
3.3.3 Gobo holder / iris................................................................................................................................................. 8
3.3.4 Shutters.............................................................................................................................................................. 9
4 Operation......................................................................................................................................................................... 10
4.1 Light intensity......................................................................................................................................................... 10
4.1.1 Range............................................................................................................................................................... 10
4.1.2 Control.............................................................................................................................................................. 10
4.1.3 Parameters....................................................................................................................................................... 10
4.2 Strobe.................................................................................................................................................................... 11
4.2.1 Range............................................................................................................................................................... 11
4.2.2 Control.............................................................................................................................................................. 11
4.3
Beam size adjustment............................................................................................................................................ 12
4.3.1
Range............................................................................................................................................................... 12
4.3.2
Control.............................................................................................................................................................. 12
4.4
Orientation............................................................................................................................................................. 12
4.4.1
Range............................................................................................................................................................... 12
4.4.2
Control.............................................................................................................................................................. 13
4.5
Colour.................................................................................................................................................................... 13
4.6
Beam shaping........................................................................................................................................................ 14
4.6.1
Range............................................................................................................................................................... 14
4.6.2
Control.............................................................................................................................................................. 14
4.7
Beam rotation........................................................................................................................................................ 15
4.7.1
Range............................................................................................................................................................... 15
4.7.2
Control.............................................................................................................................................................. 15
4.8
Gobos.................................................................................................................................................................... 16
4.9
Control board......................................................................................................................................................... 17
4.9.1
Display and Controls......................................................................................................................................... 17
4.9.2
Menus and parameters..................................................................................................................................... 17
4.9.3 DMX chart ............................................................................................................................................................ 17
4.9.5 Feedback information...........................................................................................................................................18
5
Service.................................................................................................................................................................................18
5.1
Preventive maintenance ...........................................................................................................................................18
5.1.1
Frequency.............................................................................................................................................................18
5.1.2
General cleaning.................................................................................................................................................. 18
5.1.3
General visual check............................................................................................................................................ 18
5.1.4
LED access.......................................................................................................................................................... 19
5.1.5
LED source.......................................................................................................................................................... 19
5.1.6
Optics .................................................................................................................................................................. 19
5.2
Analysis.................................................................................................................................................................... 19
5.3
LED reaction according to LED temperature............................................................................................................ 19
5.4
Thermal protection.................................................................................................................................................... 19
5.5
Adjusting the maximum light output level ................................................................................................................. 19
5.6
Exploded view / Spare parts list............................................................................................................................... 19
6
Troubleshooting .................................................................................................................................................................. 20
EN
4.9.4 Reset................................................................................................................................................................... 18

EN -1-
1 User’s instructions
GENERAL INSTRUCTIONS
1. Not for residential use.
2.Thesefixturesmust only be serviced by a qualified technician.
3. In addition to the instructions indicated on this page, relevant health and safety requirements of the appropriate EU
Directives must be adhered to at all times.
4. This fixture is in compliance with section 17 - Lighting appliance for theatre stages, television, cinema and photograph
studios. Standards NF EN 60598-1 and NF EN 60598-2-17.
5. This fixture is rated as IP20, and is for indoor use only.
FIXTURE
6. Ensure fixture is correctly mounted on an appropriate support.
7. Protection screens and lenses must be replaced in the event of any damage, such as cracks or deep scratches, since
these might reduce performance.
8. When hung or flown the fixture must be secured by an additional hanging accessory (such as a safety cable or bond) of
suitable length.
9. Safety bonds or cables must be securely attached to the back of the fixture and be as short as possible, or rolled up as
necessary, to minimise travel distance should the fixture be dislodged.
10. Movable accessories (scroller, etc.) must also be secured with a suitable safety cable or bond at the front of the fixture.
11. The combined weight of both the fixture and the accessories must be considered when choosing the load-bearing
capability of safety cable or bond.
12. Do not open lighting fixture when the source is on.
13. WARNING: LED source become hot during use. Allow fixture to cool before servicing.
14. Do not tamper with design of fixture nor any of its safety features.
15. Tighten electrical mains cable connections regularly and replace with one of identical specification if damaged.
16. Use only with correct power supply.
VENTILATION
17. Keep well away from flammable material.
18. Not for outdoor use. Do not cover. Do not permit fixture to get wet.
19. To avoid overheating, do not obstruct air vents.
20. Ensure any cooling fans are in correct working order. If fans are not working, turn fixture off immediately and service as
necessary.
CLEANING
21. Do not touch LED source with fingers.
22. Clean all optical parts with alcohol-based cleaner.
23. Clean all filters regularly.
POWER SUPPLY
24. Disconnect from the mains before servicing.
25. Mains connection only. Do not connect to "electronic output" such as dimmer.
26. Not for outdoor use. Do not cover.
27. Ensure power supply circuit breakers, always remain accessible.
PLEASE NOTE
These products have been built to conform to European standards relating to professional lighting equipment. Any modification
made to our products will void the manufacturers' warranty.
EN

EN -2-
2 Presentation
2.1 Functions
Functions :
1. Identification plate
2. Data connectors (IN and OUT)
3. Power connectors (IN and OUT)
4. Thermal breaker
5. Power switch
6. Control board
7. Wireless DMX antenna (option)
8. Handle
9. Safety cable attachement point
10. Hanging yoke
11. Tilt index
12. Tilt locking handle
13. Gate: slots for gobo holder and/or iris
14. Shutters
15. Shutter locking system
16. Lens tube rotation locking button
17. Lens tube access
18. Zoom adjustment
19. Front slot for accessories and gel frame
holder
20. Front slot locking system
2.2 Identification plate
Description
Units :
- Dimensions
- Weight
- Intensity
- Voltage
- Frequency
- Temperature
= metre (m) millimetre (mm).
= kilogram (kg).
= Ampere (A).
= Volt (V).
= Hertz (Hz).
= degree Celsius (°C).
1. MOD. : Model
2. VERS. : Version
3. U : Nominal voltage input (V)
4. I : Nominal intensity (A)
5. P : Maximum power input (W)
6. IP : International Protection Rating
7. t°a : Maximum ambiant temperature (°C)
8. t°c : Maximum external temperature of the unit (°C)
9. Net weight (kg)
10. Minimum distance between a flammable material
and the lighting unit (m)
11. Colour temperature version :
CW = Cool White
WW = Warm White
12. Serial number
13. Replace broken glass
14. Class 1 product label
15. Read manual first label
16. European conformity label
17. WEEE directive label
1 2
3 4
5 6
7 8
9
10
11
12
13
14 15 16 17
EN

EN -3-
2.3 Accessories included
R
e
f
e
rence
Description
1 PF500M2 180x180 mm (7.1x7.1 in) metal filter holder
2 SGUX Universal ‘A’-size gobo holder (metal, glass,frosted glass)
3 D8 Shutters (x4)
4 Power cable with CEE7/7 type IN connectors (standard version)
5 UL/CSA Power cable without connector (North American version)
2.4 Optional accessories
   

7 8 9 
1  4 5
R
e
f
e
rence
Description
1 CAV 600 A Double slot front cassette for 180x180mm accessories
CAV 600 AE Double slot front cassette for 185x185mm accessories
CAV600 C Double slot front cassette for 191x191mm (7-1/2") accessories
2 PCP1716A IEC60309 6h 16A 2P+T blue (P17) power connector
3 W-DMX W-DMX wireless DMX
4 G500 180x180mm safety grid
5 IWSX755
I
Drop-in iris (monoplane) with holder
6 VD 120 120x120mm inner frosted glass
7 Angled yoke
8 D8 Shutter
9 876 40x10mm hook clamp with 28mm screw for Ø35 to Ø50mm
10 880 40x10mm hook clamp with 28mm screw for Ø50 to Ø63mm
11 CS2 Safety cable (length = 600mm)
11
FCD600
EN

EN -4-
0,35 m
1.15 ft
3 Set-up
3.1 Mechanics
3.1.1 Operating positions
3.1.2 Minimum distance between a flammable material and the lighting unit
3.1.3 Instructions for use
Minimum :
5°C
41°F
Maximum :
40°C
104°F
IP20 – Indoor use only
3.1.4 Hanging
•Ensure fixture is correctly mounted on an appropriate support.
Net weight : 643SX = 15,3kg (34.7lbs) / 644SX = 17kg (37.4lbs) / 641SX = 17kg (37.4lbs)
EN

EN -5-
3.1.5 Safety cable
•When hung or flown the
fixture must be secured by
an additional hanging
accessory (such as a
safety bond or cable) of
suitable length.
•The combined weight of
both the fixture and the
accessories must be
considered when
choosing the load-bearing
capability of safety cable
or bond.
•Safety cables or bonds
must be securely attached
to the back of the fixture
and be as short as
possible, or rolled up as
necessary, to minimise
travel distance should the
fixture be dislodged.
3.2 Electrical
3.2.1 LED source
3.2.2 Power
Power supply
Voltage Frequency Input power Connectors
90 264 V 47-63 Hz
0,8A / 185 W @ 230V
1,5A / 185 W @ 120V
1,8A / 185 W @ 90V
Max. 2.1A
Standby mode: 7W
Neutrik powerCON TRUE1
ref. NAC3PX (max. 20A)
•Class 1 product. This luminaire must be grounded.
•Must be connected directly to AC power. Do not connect to dimmer power.
•Automatic power detection.
•4A breaker.
•Daisy chain : maximum of 19units (230V) / 10 units (120V)
Daisy chain (with delivered power cable) :
Maximum:
19units (230V)
10 units (120V)
EN
Do not touch the surface of the LED source
(no contact with your hands or any tools).
• Do not put compressed air directly on the source
• Contact a certified RJ distributor in case of residuals or other objects locate
on the surface of the LED source.

EN -6-
3.2.3 DATA
DATA
Protocol
Input connector
Output connector
USITT DMX 512-A XLR 5-pin XLR 5-pin
Power cable
Power cable Connector Mains plug Cable type
Cable
length Wiring
1 Standard
version
Neutrik
PowerCon®
NAC3FX
CEE7/7 3G1.5
H07RNF 3 m
9.8 ft
Live: Brown
Neutral: Blue
Ground : yellow/Green
2 North American
version - 14AWG SJ
TYPE
(UL/CSA)
1,5 m
4.9 ft
Live: Black
Neutral: White
Ground : Green
In Out
Power up
DATA connectors
PIN # DMX Description
1 Shielding Foil & Braided Shield
2 DMX (-) 1st conductor of 1st twisted pair
3 DMX (+) 2nd conductor of 1st twisted pair
4 Not used 1st conductor of 2nd twisted pair
5 Not used 2nd conductor of 2nd twisted pair
EN

EN -7-
Wireless DMX option
•Protocol: Wireless Solution W-DMXTM
•Refer to the OEM User’s manual for general recommendations
and use of the transmitter :
http://www.wirelessdmx.com
•The antenna must be clearly visible from the transmitter
•Refer to RJ-LED Software manual for activation procedure
(page EN-17)
•Do not connect a DMX IN data cable in case of wireless DMX
use
•In case of protocol errors, the wireless DMX is automatically
deactivated. To activate the wireless DMX again, disconnect the
DMX IN data cable, and then switch the unit off and on.
DMX mode:
The first unit receives the DMX signal via the wireless network, then all the other units are
connected to the first one via DMX data cable
Daisy chain
:
Integrated terminal plug:
If no XLR connector is detected on DMX OUT connector, a 120Ωterminal plug is automatically
activated. Additional terminal plug on the last unit is not necessary.
Maximum:
32 units
Maximum:
32 units
DMX Console
EN

EN -8-
3.3 Accessories
3.3.1 Front filter holder
Step 1 Step 2
3.3.2 Internal filter holder
Step 1
Step 2
3.3.3 Gobo holder / iris
Step 1
Step 2
EN

EN -9-
3.3.4 Shutters
Step 1
Step 2
Step 3
EN

EN -10-
4 Operation
4.1 Light intensity
4.1.1Range
4.1.2 Control
Remotely with DMX512-A protocol Locally
HTP mode (Highest Takes Precedence):
Light output is the highest value of DMX512 command or local control
Focus mode : when standby screen displayed,
Push Exit Light output = 100% for 1 minute
2x times Exit Light output = 0%
0 % 100 %
DMX512-A
DMX Console
EN
0
20
40
60
80
100
0 20 40 60 80 100
Light output (%)
Control (%)
Linear
Square
4.1.3 Parameters
•Resolution: Mode Resolution
8 bits 255 steps – 1 DMX channel
16 bits 65 535 steps – 2 DMX channels
•Curve: Linear / Square

EN -11-
•Master mode (MASTER CONTROL):
DMX Local Light output
8/16bits Master
0 100% 100% 0% 0 100%
0 100% 50% 0% 0 50%
0% 100% 0 100% 0 100%
0% 50% 0 100% 0 50%
50% 100% 0 100% 50 100%
30% 80% 0 100% 30 80%
Mode required when simultaneous remote and local control are necessary
(example : followspot)
4.2 Strobe
4.2.1 Range
4.2.2 Control Remotely with DMX512-A protocol
DMX512-A
DMX Console
1 Hz 55 Hz
EN
0 = OFF
1
255
•Smoothing :
Mode Smoothing
Slow Slow transition between 2 levels – equivalent to 1000W filament
Fast Fast transition between 2 levels – equivalent to 600W filament
Without Deactivated – Very fast transitions

EN -12-
4.3Beam size adjustment
4.3.1 Range
Model Minimum beam Maximum beam
643SX / CSX
28° 54°
644SX / CSX
16° 35°
641SX / CSX
11° 26°
4.3.2 Control
4.4Orientation
4.4.1 Range
Fu
nction
Range
PAN 0 360°
TILT
TU = 0 60°
TD = 0 90°
Beam angle
EN

EN -13-
4.4.2 Control
PAN TILT
4.5Colour
•Fixed colour:
Location
3.
Front filter holder
4.
Internal filter holder
Type Standard coloured gel filter Frosted or dichroïc glass
Standard coloured gel filter
Dimensions
Installation
See 3.3.1
EN

EN -14-
4.6Beam shaping
4.6.1 Range
Open Iris
4.6.2 Control
See 3.3 Accessories for Gobo, Iris and additional shutters installation
1 shutter 2 shutters 3 shutters 4 shutters
5 shutters 6 shutters 7 shutters 8 shutters
Locking shutter system
Locked Unlocked
EN

EN -15-
4.7Beam rotation
4.7.1 Range
Fu
nction
Range
Gobo shutters
4.7.2 Control
EN

EN -16-
4.8Gobos
Location
Type
Metal / Glass / Plastic
Dimensions
A-size
Installation
Position 1 Position 2
EN

EN
4.9 Control board
4.9.1 Display and Controls
4.9.2 Menus and parameters
Function
1Display
2Exit the current menu option and/or go back
3Scrolls through menus and/or Decrease blinking data value
4Scrolls through menus and/or Increase blinking data value
5Enter the current menu option and/or valid
6Hard CPU reset
7DMX and system LED feedback
exit – + select
ERROR
DATA
1 42 5 6 73
Please scan this QR-Code for the software menu or go to :
www.robertjuliat.com/productSearch.html to find the latest version.
4.9.3 DMX chart
EN -17-
Mode Theatre Studio Followspot Direct DMX (variable
white)
DMX ch.
1Dimmer (8 bit) Dimmer Coarse (8 bit) Dimmer Coarse (8 bit) WW Coarse (8 bit)
2Dimmer Fine (16 bit) Dimmer Fine (16 bit) WW Fine (16 bit)
3CCT
0255 : WW CW
CCT
0255 : WW CW CW Coarse (8 bit)
4Strobe
0 :OFF ; 1 255 : SLOW FAST
Strobe
0 :OFF ; 1 255 : SLOW FAST CW Fine (16 bit)
5Master
0 255 : 0 100% (FULL)
Strobe
0 :OFF ; 1 255 : SLOW FAST

4.9.5
Feedback information
Signal Information
Switched off – no symbol The fixture is not paired with a transmitter
Slow intermittent display The fixture is paired with a transmitter but the DMX signal is not
detected
Continuous display The fixture is paired with a transmitter and the DMX signal is
detected
Rapid intermittent display Lost connection with the transmitter or in connection with the
transmitter
5 Service
5.1 Preventive maintenance
5.1.1 Frequency
General maintenance should be performed at least once a year or more frequently if the equipment is
operated in adverse conditions (smoke, heat, humidity, touring, etc.).
5.1.2 General cleaning
Remove dust from the unit (air vents, printed circuit boards, etc.).
During cleaning:
•LED is protected by a safety glass to avoid any contact. DO NOT spray directly
onto the glass.
•Fan blades must be locked.
See 5.1.4 LED access for cleaning access to LED and fan.
5.1.3 General visual check
•No trace of heat.
•No loose contacts.
•No missing parts.
•Tighten mechanical assemblies (screws, bolts and nuts, ground connections, etc.).
EN
4.9.4 Reset
•Reset to default settings:
Menu: Fixture Reset & press Select & Yes & press Select to validate
EN -18-
•DMX and system LED feedback (7):
> Green= DMX512 frame detected
> Red = Problem on DMX512 frame and/or system default – details available in the fixture
status
•If DMX512 data lost, the following message is displayed :
“Push select to reset DMX values”
The last received DMX values are stored but it is possible to inactivate the current values by
pressing the Select key (as well as the Master function) in order to get a total control of the
fixture locally. When a DMX signal is detected, the DMX control is active again.
•¥¥¥¥ signal indicates a wireless DMX