Robinson Willey RIVIERA RS Release note

SERVICE & INSTALLATION
Installation & Servicing Instructions
PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER
The Data Badge and Serial Number are located on the left hand side of the base panel.
1
Cat I- G20 at 20mbar.
2H
For use in GB and IE.
RIVIERA RS & BELVEDERE RS
G C No. 32-170-27G C No. 32-170-26
BELVEDERE RS
ILLUSTRATED
(see page 2)

ThisproductusesfueleffectpiecescontainingRefractoryCeramicFibre(RCF),whichareman-made
vitreoussilicatefibres. Excessiveexposuretothesematerialsmaycausetemporaryirritationtoeyes,
skin and respiratory tract, consequently, it makes sense to take care when handling these articles to
ensurethatthereleaseofdustiskepttoaminimum.
To ensure that the release of fibres from these RCF articles is kept to a minimum, during installation
and servicing we recommend cleaning should be carried out in a well-ventilated area or in the
open air, by gently brushing with the pieces held away from your face so that you avoid
inhaling the dust. We do not recommend the use of a normal domestic vacuum cleaner,
which may blow dust back into the air. If a vacuum cleaner is recommended for use by your
organisation, you must use a HEPAfiltered vacuum to remove any dust and soot accumulated in and
aroundthefirebeforeandafterworkingonthefire.Whenreplacingthesearticleswerecommendthat
the replaced items are not broken up, but are sealed within heavy duty polythene bags, clearly
labelledasRCFwaste.Thisisnotclassifiedas"hazardouswaste"andmaybedisposedofatatipping
sitelicensedforthedisposal of industrial waste. Protective clothing isnotrequiredwhenhandling the
articles, but we recommend you follow the normal hygiene rules of not smoking, eating or drinking in
theworkareaandalwayswashyourhandsbeforeeatingordrinking.
Advise the customer that they should read their Users instructions before operating the fire and
alwaysfollowtheadviceintheSectionheaded"CleaningyourFire".
Fig 1 (Belvedere R.S. illustrated).
2

TABLE OF CONTENTS
No. SECTION PAGE
REFRACTORY CERAMIC FIBRE NOTICE 2
TABLE OF CONTENTS 3
TABLE OF FIGURES 3
1.0 DESCRIPTION 4
2.0 INSTALLATION REQUIREMENTS 4
3.0 TECHNICAL DATA 4
4.0 SAFETY 5
5.0 UNPACKING 5
6.0 SITING GENERAL 6
7.0 NON-COMBUSTIBLE WALL INSTALLATION 8
8.0 REBATED SURROUND INSTALLATION 9
9.0 COMBUSTIBLE WALL INSTALLATION 10
10.0 PREPARATION OF HEATER 11
11.0 GAS CONNECTION 14
12.0 COMMISSIONING 14
13.0 GUIDANCE ON FITTINGA LINTEL 15
14.0 SERVICING 17
15.0 SPARESAND SERVICE 19
16.0 SHORT LIST OF PARTS 19
TABLE OF FIGURES
No. DESCRIPTION PAGE
1 LINE DIAGRAM ( BELVEDERE ILLUSTRATED ) 2
2 TYPICAL INSTALLATION 6
3 FLUE TERMINAL LOCATION 7
4 CABLE FIXING 8
5 FLUE ASSEMBLY IN TIMBER FRAMED AND COMBUSTIBLE CONSTRUCTION 10
6A OVERALL FLUE LENGTH 11
6B FLUE ASSEMBLY INSTALLED 11
6C EXPLODED DIAGRAM OF FLUE COMPONENTS 11
7 TERMINAL GUARD INSTALLATION 12
8 COALS AND GLASS DOOR INSTALLATION 12
9 REAR ENTRY GAS SUPPLY CONNECTION 14
10 LOAD ASSESSMENT FOR LINTELS 15
11 CUTTING THE SLOT FOR LINTEL 16
12 FITTING LINTEL 16
13 CONSTRUCTING THE OPENING 16
14 GENERAL VIEW OF HEATER CONTROLS 17
15 DETAILVIEW OF CONTROLS 18
3

3.0 TECHNICAL DATA
The Riviera R.S. and Belvedere R.S. heaters are room sealed, inset live fuel effect gas heaters with coals.
The heater can be mounted only on a non-combustible hearth, and can be fitted into a suitable fire surround(rated at
o
150 C). The heater can be installed on a normal brick wall from the inside of a building making it ideal for rooms where
access from the outside is difficult, for example multi-storey buildings. If the heater is to be installed on a combustible
wall, then the combustible wall kit, Part No. 994530, must be used together with a 152 mm rebated surround.
Four flues are available: RW Part No.
Mini (telescopic)flue for walls from 280mm to 353mm 990177
Short (requires cutting)flue for walls from 225mm to 353mm 993241
Medium (telescopic) flue for walls from 353mm to 507mm 993240
Long (telescopic) flue for walls from 507mm to 658mm 993239
The heater is for use on Natural Gas only (G20 at 20 mbar supply pressure).
The appliance data badge is located on the LH side of the base panel.
The following optional extras are available: - RW Part No.
Combustible Wall Kit 994530
Terminal Guard 994371
Gas Safety (Installation and Use) Regulations).
It is the law that all gas appliances are installed by competent persons in accordance with technical requirements.
The following items relate to this appliance:
1. BS 5871
2. BS 5440
3. BS 6891
4. The Building Regulations issued by the Department of Environment and the Building Standards (Scotland)
(Consolidation) Regulations issued by the Scottish Development Department.
5. Any other relevant British Standard Code of Practice and/or Local Building Regulations.
6. Installation must comply with these instructions and be in accordance with the rules in force.
1.0 DESCRIPTION
2.0 INSTALLATION REQUIREMENTS
Height 595 mm
Width 495 mm
Depth(rearwards projection) 144 mm
Weight 14.5 Kg (43lbs)
Gas Type Natural Gas
Max. Heat Input (gross) 3.8 kW
Efficiency Class 1
Max.Heat Output 2.8kW
Min Heat Input (Econ) 2.0kW
Min Heat Output 1.5kW
Height to Centre Line ofFlue 427 mm
Setting Pressure COLD 17.0mbar ± 1.0 mbar
Supply Pressure 20 mbar
Burner RW Part No. 989236
Injector Bray Cat 16/250
Pilot Burner RW Part No. 822367
Ignition Piezo spark ignition operated as control tap is turned.
Control Tap / FSD Concentric TESA 2377/A8
Spark Gap 3 to 4 mm
Control Knob Settings OFF,PILOT / IGNITION , HIGH, MED, LOW, ECON
Gas Connection 8mm Tube nut & olive into Isolating Elbow (supplied)
4

4.1 Due to high temperature, theappliance should be located awayfrom furniture and curtains.
4.2 Children and adults should be alerted to the hazards of high surface temperature and should stay away to
avoid burns or clothing ignition.
4.3 Young children should be carefullysupervised when they are inthe same room as the appliance.
4.4 Clothing or other flammable materialshould not be placed onor near the appliance.
4.5 Any safety screen or guardremoved for servicing an appliance must be replaced prior to operating the
appliance.
4.6 Installation and repair should becarried out by a CORGIregistered service agent. The appliance should be
inspected before use and at least annually by a CORGI registered service agent. More frequent cleaning may
be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control
compartments, burners and circulating air passageways of the appliance be kept clean.
4.7 The glass door is of a special heat resisting type, and if damaged must be replaced with the proper spare (see
Section 16.0 Short List of Parts).
4.8 WARNING: Do not operate appliancewith the glass front removed,cracked or broken.
4.9 WARNING: Do not subject theglass door to impact ofany kind as breakage may occur.
4.0 SAFETY
5.0 UNPACKING
The heater is packed in a carton together with the following items:-
1. Flue pack.
2. Gasket pack comprising flue and air duct gaskets.
No. Description RW Part No.
3. Pack of fittings comprising: 4 Cable fixing eyelets 822006
4 Woodscrews No. 10 x 38mm
4 Brackets-rebated surround 989237
4 No. 8 Self Tapping Screws x10mm 810490
4 Wall plugs 820343
2 Fixing cables 992424
2 Cable adaptors 994839
2 Grub screws 810940
3 M4 x 10mm Taptite screws (air duct) 810327
2 No. 6 Self Tapping Screws x 10mm 810776
4. Foam seal pack. 822092.
5. Flue sealing tape.
6. A template representingthe backplate full size; indicating the positions of the air inlet duct and eyelet screw positions.
7. The Coals pack.
8. Fender/Ashpan pack
Remove the items and keep in a safe place. Lay the heater on its back in a safe place.
810240
Having opened the top flaps of the carton, the flue pack should be removed along with items 2, 3, 4,5 and 6.
Lift off the carton and remove the heavy fender/ashpan pack from the base, in front of the fire.
Lift the fire clear of the base pack. Remove the decorative trim from around the fire, by pulling the lower sides off the
retaining magnets and lifting clear of the top of the fire. Put this safely to one side. Remove the glass door (see Section 10)
and remove the coals pack from inside the firebox. Place the glass door and coals pack safely to one side also.
5

6.0 SITING GENERAL
The heater can only be mounted on a non-combustible hearth at least 700 mm wide by 300 mm deep with the heater
central. Its top surface should preferably be 50 mm above the floor level to discourage the placing of rugs or carpets over
it.
The heater can be installed in the inner leaf of a suitable external wall, requiring a cut-out 560 mm high by 420 mm wide,
ensuring that the wall above is properly supported using the appropriate lintel. (see Section 13.0 Guidance on Fitting a
Lintel). The heater can be fitted into a fire surround having a cut-out 560 mm high by 420 mm wide. The material of the
surround must have a 150°C application i.e. marked with the suffix ‘150’
If it is not feasible to cut an opening in the wall then a rebated surround with a 152 mm rebate should be used, to enable
the heater to be fixed to the inner face of the wall. If the wall is constructed from combustible materials, either wholly or
partially, then the combustible wall kit Part No. 994530 and a 152 mm rebated surround MUST be used. (see Section8.0
Rebated Surround Installation and Section 9.0 Combustible Wall Installation).
NOTES :
1. When installing the heater using a 152 mm rebated surround, the hearth depth must be increased by 152 mm also.
2. When fixing the flue length, the wall thickness must be measured from the inner face of the fire surround (Refer to
Section 10 Preparation of heater).
Fig 2
6

Note that in England andWales the Building Regulations require a terminal guard to be fitted if theterminal is less than 2m
(6ft 6in) from the levelof any ground, balcony, flat roof or place to which any person has access and which adjoins thewall
in which the outlet issituated. A suitableguard assembly is available from Robinson Willey Limited. The part number is
994371. In Scotland, although theBuilding Standards (Scotland) do not require a terminal guard to be fitted, the fitting of a
guard as detailed above isrecommended.
6.1 Siting The Heater
Outside (Fig. 3): Check that the terminal location complies with the requirements of the table below.
TERMINAL POSITION MINIMUM DISTANCE
A - Directly below, aboveor to the side of
an openable window or otheropening e.g. air brick 300mm
B - Below gutters, soil pipes ordrain pipes 300mm
C - Below eaves 300mm
D - Below balconies or car portroof 600mm
E - From vertical soil pipes ordrain pipes 300mm
F - From internal or external corners 600mm
G - Above ground, roof or balconylevel 300mm
H - From a surface facing aterminal 600mm
I - From a terminal facing aterminal 600mm
J - From an opening in thecar port (e.g. door, window) into dwelling 1200mm
K - Vertically from aterminal on the same wall 1500mm
L - Horizontally from a terminal onthe same wall 300mm
7
INSIDE CLEARANCES :
1.Allow 150mm access ateach side of the heater for servicing.
2.Curtains must be atleast 230mm clear of the top of the heater
and 150mm at the sidesand must not be closeable over the front
of the heater.
3.A woodenor combustible shelf may befitted above the heater
provided that it complies withthe dimensions shown in the diagram.
No combustible shelf may befitted below the minimum of 180mm.
4.The minimum clearance to combustiblesides must comply
with the dimensions in thediagram.
A minimum clearanceto adjacent combustible walls, of500mm,
is required from the sideof the fire.
depth 200mm
depth 150mm
depth 50mm
180mm
200mm
250mm
Topof Fire
COMBUSTIBLE SHELF
CLEARANCES
150mm
MIN
MAX
200mm
side of fire
COMBUSTIBLE SIDES
CLEARANCES

7.0 NON-COMBUSTIBLE WALL INSTALLATION
NOTE: The following instructions relateto normal brick walls. If the wall is wholly or partly of combustible material, the
heater can not be installedby this method (see Section 9.0.Combustible Wall Installation). Check the wall thickness. Four
different sizes of flue are available for wall thickness up to 658 mm as shown below.
RW Part number
Mini (telescopic)flue for walls from 280mm to 353mm 990177
Short (requires cutting)flue for walls from 225mm to 353mm 993241
Medium (telescopic) flue for walls from 353mm to 507mm 993240
Long (telescopic) flue for walls from 507mm to 658mm 993239
When fixing the flue length, the wall thickness must be measured from the inner face of the fire surround (Refer to
Section 10 Preparation of heater).
7.1 Create an opening in thewall, in the position required,646 mm high x 576mm wide, ensuring that thewall above the
opening is properly supported usingthe appropriate lintel (see Section 13.0 Guidance on Fitting a Lintel).
7.2 Position the template supplied onthe inner face of theouter section of the wallensuring that its top islevel and that the
centre line of the flueis 427mm above the hearth level.
7.3 Cut the hole for theflue making sure that itis straight and level. Thiscan be done with eithera 135 mm diameter core
drill or hammer and chisel.If neatly drilled no making good is necessary. If not it will be necessary to make goodthe
hole at the terminal endwhere the flue seal will be located to seal the gap.
7.4 Use the template to markthe cable fixing eyelet positions(see Fig 4.). Drill thefour fixing holes to aminimum depth of
57 mm using 6 mmdiameter masonry drill and insert the plugs.
7.5 Screw the cable fixing eyeletsinto the wall plugs ensuringthat they are positioned sothe cable can run vertically.
Continue as detailed in Section10 - Preparation of heater.
8
Fig 4. (Controls not shown for clarity)
493mm
418mm centres
of ‘a’ holes
TOP
OPENING IN INNER WALL419mm
135mm
a
a
a
a
b
bb
b
178mm to suit
combustible wall
4 holes ‘a’ - wall fixing
for rebated surround
4 holes ‘b’ in outer
wall for eyebolts
100mm
350mm
427mm
40mm
470mm
620mm
OPENING ININNERWALL 560mm
384mm
TOP SURFACE OFHEARTH
Template Part No. 989241
Cable Adaptor
Grub Screw
Tensionerbolt
Eye
Bolts
Cable
40mm 470mm
384mm
CENTRES

8.0 REBATED SURROUND INSTALLATION
NOTE: The following instructions relateto walls where it is not feasible to cut an opening into the wall. The installation will
require a 152 mm rebatedsurround. If the wall is wholly or partly of combustible material then the combustible wall kit RW
Part No. 994530 must beused (see Combustible Wall Installation Section 9.0). Check the wall thickness. The following
lengths of flue, up to658 mm, are available and must be ordered specifically.
Part number
Mini (telescopic)flue for walls from 280mm to 353mm 990177
Short (requires cutting)flue for walls from 225mm to 353mm 993241
Medium (telescopic) flue for walls from 353mm to 507mm 993240
Long (telescopic) flue for walls from 507mm to 658mm 993239
When fixing the flue length, the wall thickness must be measured from the inner face of the fire surround (Refer to
Section 10 Preparation of heater).
All other relevant installation requirements apply (see Section 2.0 Installation Requirements.)
8.1 Position the template supplied onthe face of the wallensuring that its top islevel and that the centreline of the flue is
427mm above the hearth level.Mark the four fixing bracket positions (see Fig 4.).
8.2 Cut the hole for theflue making sure that itis straight and level. Thiscan be done with eithera 135 mm diameter core
drill or hammer and chisel.If neatly drilled no making good is necessary. If not it will be necessary to make goodthe
wall at both ends ofthe hole.
8.3 Drill the four fixing holesto a minimum depth of57 mm using 6 mmdiameter masonry drill and insertthe plugs.
8.4 Screw the four fixing bracketssupplied to the wall ensuringthat they are positioned withthe return flange pointing
outwards.
8.5 Do not lie the heaterface down without taking precautionsto protect the front facefrom marking or damage,when
fitting the flue system.
8.6 Fit the flue and airducts to the back ofthe heater using the gasketsand screws provided. This operationis made
easier by using the screwsto tap the holes before assembly. The four screws for the flue duct are already fitted tothe
heater. The flangesof the ducts are marked‘TOP’ to indicate the way in which the ducts are to be fitted. Note: DO NOT
remove the two middle slottedscrews.
8.7 Adjust the flue length: Firstmeasure the wall thickness andadd 148 mm to givethe overall length of flue‘A’(see Fig
6A.) Fit the terminal assemblyto the ducts already fitted to the heater. The top of the assembly is marked ‘TOP’. Set
the overall length of theflue to the dimension ‘A’. Drill 2.7 mm diameter for the fixing screws andsecure it with the
screws provided. Seal the jointusing the self-adhesive tape provided.
NOTES:
(i) If rear entry gas supplyconnection is required, then it MUST be installed prior to the installation of the
heater (see Section 11.1 Rear Entry Gas Connection).
(ii) If front entry gas supplyconnection from the left orright side is required, thenit MUST be installed after the
installation of the heater (seeSection 11.2 Front Entry Gas Connection).
(iii) An isolation elbow is fittedto the inlet gas supplyof the heater.
8.8 If fitting to a non-combustiblewall, with a 135 mmdiameter hole, then the cavitymust be sealed from theroom by fitting
the additional foam seal supplied,around the flue, approximately 190mm from the heater connection.
8.9 Remove the tape from thefoam sealing strip(s) on theflue. Do not remove thetape before the heater isready to be
installed as the foam stripcommences to expand once the tape is removed. The rate of expansion however, is low and
there will be adequate timeto install the heater, after which the foam strip will continue to expand and fill the gap
between the flue and thewall. If for any reason the sealing strip has already expanded before the heater is installed, it
can simply be compressed byhand until it is flush with the surface of the flue.
8.10 Insert the flue intothe opening in the wall created for the flue. Push the heater back towards the wall until the ‘V’ notch
in the fixing brackets lineup with the back panel of the heater. Fix in position with the self tapping screws provided.
8.11 Slide the ‘marble’into position between the heaterfixing brackets and the sealon the back of theheater, taking care
not to damage the seal.check the dimension from the face of the marble to the face of the wall.
8.12 Offer up the 152 mm rebated surround to the wall and fix in position.
9

Fig 5.
ROPE SEAL
WALL LINER
FLUE
FLUE SEAL
TIMBER FRAME CONSTRUCTION
MOISTURE
BARRIER
9.1 For installation on walls constructedor comprising combustible materials, referenceshould be made to the
requirements of BS 5440 andthe Building Regulations.
9.2 Timber Framed Housing:For a timber framed house,the fire can be installed as directed in The Institute of Gas
Engineers Utilization Procedure IGE/UP/7 GAS INSTALLATIONS IN TIMBER FRAME BUILDINGS.
9.3 The combustible wall kit issuitable for walls in whichthe combustible part is notmore than 195 mm thickmeasured
from the inside of thebuilding.
9.4 The combustible wall kit requiredis Part No. 994530. If the wholeof the wall is of combustible material, the outer wall
plate must be used, requiringaccess to the outside of the building.
9.5 If the screws and thewall plugs supplied are notsuitable for a particular application,proprietary cavity wall fixings may
be used.
9.6 Proceed as detailed in Section8.0 Rebated Surround Installation EXCEPT for the following points: -
(a) Cut the hole for theflue to a diameter of 178 mm through the plaster board taking care not to damage the Vapour
Control Layer (VCL).
(b) Cut the VCL 10 mm less in diameter than the hole just cut in the plasterboard. This willensure a seal around the
flue liner.
(c) Continue the 178 mm diameterhole through the remainder of the combustible material. If the outer leaf of the wall
is constructed of non-combustible materialthen cut the hole 135 mm diameter making allowances for the shrinkage
†
of the timber frame.
(d) Measure the thickness of thecombustible part of the wall and cut the flue liner to this length, cutting off the end
without the fixing brackets. Fitthe liner to the sealing plate using the screws provided.
(e) Push the liner through theVCL taking care not to damage the VCL, and ensuring that the linerDOES NOT protrude
into the cavity by morethan 10 mm.
(f) If the wall is whollyof combustible material, install the outer wall plate centrally over the hole from the outside as
shown in the diagram below. It is recommended that a silicone sealing compound is applied to the inner face of the
wall plate to provide awatertight installation.
(g) Fit the flue, see Sections8.7 and 8.8. NOTE: When determining the flue length, measure the wall thickness from
the face of the outerwall plate.
(h) Slide the rope seal overthe flue, until it touches the back of the heater, prior to removing the tape from the flue
foam sealing strip.
(I) Before installing the flue intothe wall is necessary to provide a moisture barrier around the flue at the point which
will be in the centreof the cavity. Either of the following methods are acceptable: -
(i) Wrap a wire which will not cause corrosion tightly around the flue.
(ii) Form a bead of mastic or silicone around the flue.
9.0 COMBUSTIBLE WALL INSTALLATION
† Note: It is not necessary to allow for shrinkage of timber frames in existing buildings wherethe necessary length of
time has elapsed to allowfor any contraction of the timber frame.
WALL LINER
OUTER WALL PLATE
FLUE SEAL
FLUE
INNER WALL
PLATE
ROPE SEAL
WHOLLY COMBUSTIBLE CONSTRUCTION
10

10.0 PREPARATION OF HEATER
10.2 Fit Flue
(a) Do not lie the heaterface down without taking precautions to protect the front face from marking or damage,when
fitting the flue system.
(b) Fit the flue and airducts to the back of the heater using the gaskets and screws provided. This operation is made
easier by using the screwsto tap the holes before assembly. The four screws for the flue duct are already fitted tothe
heater. The flangesof the ducts are marked‘TOP’ to indicate the way in which the ducts are to be fitted. Note: DO NOT
remove the two middle slottedscrews.
Fig. 6A
ADJUST FLUE
LENGTH TO
SUIT WALL
THICKNESS
134mm
SCREWS
FLUE DUCT
SEALING TAPE
FOAM
SEALING STRIP
FLUE TERMINAL
125mm DIA.
‘A’‘A’
INNER AIR DUCTINNER AIR DUCT SCREWSCREW TERMINALTERMINAL
SEALING TAPESEALING TAPE
Fig. 6B
(c) Adjust the flue length: Firstmeasure the wall thickness to give the overall length of flue ‘A’. Fit the terminal assembly to
the ducts already fitted tothe heater. Thetop of the assembly is marked ‘TOP’. Set the overall length of the flueto the
dimension ‘A’(Fig. 6A). Drill 2.7 mmdiameter for the fixing screwsand secure it with thescrews provided. Seal the joint
using the self-adhesive tape provided.
IMPORTANTNOTES:
(i) If rear entry gas supplyconnection is required, then it MUST be installed prior to the installation of the
heater into the wall (seeSection 11.1 Rear Entry Gas Connection).
(ii) If front entry gas supply connection from the left orright side is required, thenit MUST be installed after the
installation of the heater intothe wall (see Section 11.2 Front Entry Gas Connection).
(iii) An of isolation elbow isfitted at the inlet tothe heater.
(e) Prise the tabs up oneach side of the firebox using a screw driver. Fit the cable tensioning bolts into the fire from the
front, i.e. Hexagon head insidethe fire. Insert the free end of each cable through the respective hole in the firebox and
then through the eye screws.Thread the free ends of the cable through the holes in the tensioning bolts from the rear.
insert the fire into theopening so that the seal on the back of the fire is compressed against the face of the
fireplace/surround. Any visible gaps indicatea deviation from flatness of the surround face which MUSTbe corrected.
Pull the cable taut eachside of the fire and insert the cable adaptors over the ends of the cable. While keeping the
cable taut slide the adaptoragainst the tensioning bolt and tighten the grub screw to lock the cable. Using a spanner
unscrew each tensioning bolt byabout 20mm to tension the cable. Prevent the cable adaptors from rotating while
unscrewing the tensioning bolts. DONOT cut the ends of the cables, but coil them up to facilitate refitting of the fire
after servicing.
(f) Remove the tape from thefoam sealing strip on the terminal. Do not remove the tape before the heater is ready to be
installed as the foam stripcommences to expand once the tape is removed. The rate of expansion however, is low and
there will be adequate timeto install the heater, after which the foam strip will continue to expand and fill the gap
between the flue and thewall. If for any reason the sealing strip has already expanded before the heater is installed, it
can simply be compressed byhand until it is flush with the surface of the flue.
Fig. 6C
11
top cable tab

TOP
Fixing screw positions Fixing screw positions
(g) Insert the heater into theopening, ensuring that the flue is inserted into the hole in the outer section of the wall. Push
the heater back against thewall and pull each fixing cable taut. Thread the cable adaptors onto the cables and slide up
to the tensioning bolts. Whilekeeping the fixing cables taut, tighten the grub screw in the cable adaptors so that it grips
the fixing cable. (see Fig4.)
(h) Using a spanner,unscrew each tensioning bolt byapproximately 20 mm to tension the cable. Prevent the cable
adaptors from rotating while unscrewingthe tensioning bolts.
(i) Coil excess cable and locatein base of fire.
(j) If a terminal guard isrequired (optional extra RW Part No. 994731) fit it with the kit supplied ensuring that it is
positioned as shown in Fig7.
10.3 Install Coals
Fig 7.
Rear Coal - 1 off
Loose Coals - 6 off
Base Coal - 1 off
Front Coal LH - 1off
Front Coal RH - 1off
1. Locate the coal base in the burner rim 2. Slide the rear coal down against the rear
of the fire, where it sits on the coal base
Fig 8
Fig 8a Fig 8b
12

3. The front coals interlock and must be fitted in
the correct order
Feed in the front RH coal, decorative face
forward, until it sits on the coal base and
is positioned forward by it’s spacers.
Repeat for the LH front coal.
4. Position the six loose coals in their
locations in the front coals and the
coal base, and resting on the ledge
of the rear coal
Replacement is the reversal of removal. Position the top
edge centrally against the fire and slide upwards. When
meeting resistance of clip swing bottom inwards to mate
with face of fire. Hold in place and fit fixing screws.
10.4Replace Glass Door and finalise
Finally, refit decorative trim by hooking over top of fire
and swing lower sides down to attach to magnets
Position fender and ashpan centrally in front of fire..
Fig 8c Fig 8d
Fig 8e
13

12.1 Check the Gas Pressure and F.S.D. Operation
Remove the pressure test pointsealing screw and connect a pressure gauge to the test point.
(a) Light the heater.Please refer to the UsersInstructions. Turn the control knob to the full on position marked HIGH.
(b) Check that the burner pressureis as specified on page 3. Turn off the gas supply to the heater. Wait 3 minutes then
restore the gas supply. The pressure should read ZERO to confirm the FSD has shut off the gas. You may hear the FSD
close, but you must confirmgas has stopped flowing. Remove the pressure gauge and replace the pressure test screw.
Re-light the heater and testfor gas soundness around the sealing screw using a suitable leak detection fluid.
(c) Check ignition performance.
WARNING: If you want to re-light a hot heater wait three minutes before doing so.
12.3 Instruct User (Refer to the Users Instructions)
Make sure that the userunderstands the following:-
(a) How to light and operatethe heater.
(b) Demonstrate the removal and replacementof the glass door and the removal and replacement of the ceramics. Advise
on the need to cleanthese items regularly.
(c) Advise that for safe andefficient operation, the heater should be serviced annually by a CORGI registered service
agent.
(d) When the heater is firstlit a slight smell may be noticed but this will quickly clear away with use.
Hand over these instructions tothe user.
12.0 COMMISSIONING
11.0 GAS CONNECTION
11.1 RearEntry Gas Supply Connection
IMPORTANTNOTE: If rear entry gas supplyconnection is required, then itMUST be installed prior to the installation of
the heater into the wall.If any pipe is run in or through the cavity, a factory sleeved pipemust be
used and sealed where thepipe enters the fire and/or cavity.
(a) Position the gas supply pipeat the left hand side of the opening and fit the appliance inlet elbow which has a nut and
olive suitable for 8mm pipe(see fig 9.). After the heater has been installed into the wall connect the appliance inlet
elbow to the gas inletpipe.
11.2 FrontEntry Gas Supply Connection
IMPORTANTNOTE: If front entry gas supplyconnection is required, then itMUST be installed after the installation of
the heater into the wall.
(a) Loosen the nut on theappliance inlet elbow which is located at the lower left hand side of the appliance and turn the
elbow to face either leftor right as required.
(b) Connect the gas supply tothe appliance inlet elbow which has a nut and olive suitable for 8mm pipe..
11.3Test for Gas Soundness. (Referto BS 6891)
The gas installation, including themeter, should beinspected and tested for soundness and purged.
Fig 9.
14

13.1 Thissectiononlyappliestoinstallationswhereanopeninghastobecut,orisbeingbuiltinto,theinnerleafofthecavitywall
(seeSection7.0Non-CombustibleWallInstallation).
13.2 Tosupportthewall abovetheopening, a suitablelintel must be insertedacross the topofthe opening. Iffittinginto acavity
wall,alintel876mmlong(minimum)havingaheightof95mmandadepthtomatchtheinnerwallthickness.Thelintelcould
beeitherprecastconcreteorsteel.
Beforeproceeding with theinstallation of theheater,an assessment ofthe areaimmediatelyabovethe heater is required,
seeFig 10. If there are noexistingopenings or beamswithineithertriangle,proceed withforming the opening. However, if
openingsorbeamsoccurwithineithertriangleeither:-
1. UsetheguidanceintheGoodBuildingGuide10toassesstheloads,
2. Seekspecialistadvice,
3. Relocatethefireposition.
The‘LoadTriangle’-typicalinnerleafweights
122 brickwork 104kg
122 concreteblocks 110kg
150 concreteblocks 146.5kg
Thesearewellwithintheloadcapacityofproprietarylintels.
13.0 GUIDANCE ON FITTING A LINTEL
Load Triangle
660 mm
Interactive Area
1148 mm
420 mm
560 mm
150 mm
Bearing
1 Brick
225 mm
The
Interactive
Area
The load Triangle
No Beam or
Opening in this Area
Topof hearth
50 mm above
floor level.
Lintel 876 (minimum) x 95mm
Fig 10.
15

13.3 Markout,wherepossible,centrallybeneath ablockjoint
where the lintel is to be fitted. Unless lime mortar has
been used it willbe necessary to drill four holes with a
masonrydrillandthenuseamechanicalcuttersuchasa
‘SHARK’ saw tocut out the correctsize of slot required
forthechosenlintel(seeFig11.).
13.4 Fit the lintel and slate pin, leaving the wall above safe
and firm. Always bedthe lintel on mortar, never on a dry
bed(seeFig12.).
13.5 Remove the masonry below the lintel and clear all the
debris from the cavity. Construct the openingto the size
specified in Section 7.0 Non-Combustible Wall
Installation(seeFig4.).
A Rockwool™ (orsimilar seal such as Superlux™ type
board) must be used to prevent the cavity insulation
coming into contact withthe hot surfaces ofthe heater
(seeFig2.).
Note: the cavity itselfmust not be bridgedby any other
part of the fire other than the flue duct, however the
fireboxmayencroachintothecavitybyupto40mm.
In all installations ensure that there is no structural
damagetothepropertyortothedampcoarse.
Fig 13.
Fig 11.
Fig 12.
16

14.0 SERVICING
Important Notes:
The appliance area must bekept clear and free from combustible materials, flammable vapour and liquids.
The flow of combustion andventilation air must not be obstructed.
Servicing the heater is recommendedonce a year.Servicing consists of removing dust (see RCF note on page 2) from
the heater generally, cleaning the burner, examination of the flueing system, checking for gas soundness, and checking
the operation of the heater.
Turn off thegas supply before commencing anyservicing. Always test for gas soundness after servicing or exchanging
any component, with the gassupply restored.
Only use official Robinson Willey spare parts.
14.1 Removing Outer Decorative Trim
Pull lower sides off magnets and lift to unhook from top of heater. Place to one side.
Refit after work is complete.
14.2 Removing The Main Burner
Remove the glass door, and coals (if burneris to be removed). Refer to User instructions.
Remove the fender mask asshown below.
Close off gas supply at isolating elbow and disconnect from supply.
Remove the pipe clamp screw, and clamp, shown below.
The eight bottom panel fixingscrews can now be removed in order to remove the complete burner assembly from the
heater. Take care not to damagethe gasket - it is advisable to have a spare available.
Remove the upper two fixingscrews and the stabiliser screw as shown below. If the burner is being replaced the
stabilising bracket/pilot shield will haveto be transferred to the new burner.
Remove the control bracket fixingscrew after removal of control knob (see diagram on next page).
Bottom panel
Fixing screws
- 8 off
Fender mask
fixing srews - 2 off
Pipe clamp screw
Burner stabilising screw
Burner fixing
screws -
upper two
Fig 14
17

14.3 Removing The Control
Proceed as 14.2 above toremove the burner assembly.
Disconnect the thermocouple at thecontrol, and undo the three gas pipes, inlet, outlet and pilot supply.
Remove the control bracket fixingscrew.
The control is now freeto replace, in reverse order.
Control bracket
fixing screw
Pilot mounting
screws - 2 off Pipe connection
at pilot
Injector mounting
bracket screws - 2 off
14.4 Removing The Pilot Burner
Proceed as 14.2 above toremove the burner assembly.
Disconnect the gas connection atthe pilot as shown below, and disconnect the thermocouple connection at the
control.
Remove the two pilot mountingscrews as shown below, and remove the pilot taking care not to damage the
gasket. It is recommended tohave a spare gasket available.
Refit in reverse order.
14.4 Removing The Injector
Remove the control bracket fixingscrew after removal of control knob, then remove the inlet pipe clamp and
disconnect the pipe connection atthe pilot (see diagram below).
Remove the injector mounting bracketscrews and ease the injector holder/mounting plate away from the heater,
taking care not to damagethe gasket. It is recommended to have a spare gasket available.
Access to the injector isnow available.
After cleaning or replacement ofthe injector, refitin reverse order.
Injector holder
and mounting
bracket
18
Fig 15

RW PART NUMBER DESCRIPTION
989254 Pack-Coals
992220 ControlKnob
822328 Magnet(DecorativeTrimFixing)
822367 PilotBurnerAssembly(c/wthermocouple&electrode)
822189/A Control/FSD
822368 Injector(BrayCat16/250)
989225 GlassDoorAssembly
993132 IgnitionLead
15.0 SPARES AND SERVICE
For spares and service apply to your localsupplier or installer stating the model number and finish. This information and the
serial number of the heater is shown onthe small label on the left hand side of the base of the heater.
Advantage should be taken of regular servicing/inspection bya CORGI registered service agent to ensure continued safe and
efficient operation of the heater.
16.0 SHORT LIST OF PARTS
All these spares plus a comprehensive list areavailable by contacting the address below.
14.10 Pressure Relief Panels
If dealing with a complaintresulting from a delayed ignition problem it is necessary to ensure that the pressure relief panels,
in the firebox top, areproperly located and that the gaskets are undamaged. If the gaskets are faulty change them as
detailed below:-
(a)Lift each pressure reliefpanel in turn and remove the old gaskets.
(b)Fit the new gasketsensuring that they are properly located over the upturned flanges.
(c)Lower the pressure reliefpanels onto the gaskets ensuring that they seat properly.
19
989245 Issue 2
ROBINSON WILLEY LIMITED
Mill Lane, Old Swan, Liverpool. L13 4AJ. England.
Telephone: [phone] Fax: [phone]
Website: www.robinson-willey.com Email: [email protected]