Robinson Willey Sahara LF Quick guide

ROIIINSON\,VlLl.EY
SAHARA LF
Electronic
RADIANT/CONVECTOR
GAS
FIRE
BRONZE
(G.C.
No.
32689
45)
PEWTER
(G.C.
No.
32689
46)
InstallationandServicing
Instructions
THISAPPLIANCEISFOR
USE
WITHNATURALGASONLY
ITMUSTNOTBEUSED
WITHANY
OTHER
TYPE
OFGAS
THISAPPLIANCEMUST
BEINSTALLEDINACCORDANCEWITHTHERULESINFORCE
(Cat
Ir"G20at 2Ombar
Supply
Pressure)
For
GB&
lE
onlv
INSTALLER
. PLEASELEAVETHESEINSTRUCTIONSWITHTHE
USER

RobinsonWillev
Firecharm
and
Sahara
Live Fuel EffectGas
Fires
The
efficiency
of
this
appliance
has
been
me"alurgd
as
specified
in
BS 7977
-l:2002-andthe
result
is
7g
.4yo.The
gross
calorific
value
ofthe
fuel
has
been
used
for
this
edciency
calculation.
The
test
data
from
which
ithas
been
calculated
hasbeen
certified
uy Notin"g n"oy ir"hi7. Theefficiency
valuemay beused
in theuK
Government's
StandardAssessmlnt
procedure
rsepl r",,"..gv rating
ofdwellings.
The
above
exceeds
the
minimum
rquirement
of 63%.

TheSAHARA
LFElectronicisaglass
frontedradiant/convectorfirewithlivecoaleffect.Theoutercase
isfinishedineither
nrhrnnzoTho^ontror
andbLrrnersyslems
aredesignedto
give
varying
decorative
flamesatdillerenlsetlings
lgnition
vvvvrv, ul
isbybatteryspark
generator,
operatedby
turningand
pressing
thecontrol
knob.Thefireisfittedwithcombinedflame
supervision
andoxygendepletion
monitoringdevice
Thef
ire
may
be
hearth
or
wallmountedandissuitableforinstallationto
brickchimneys,
pre-cast
fluesor
proprietary
flueboxesconformingto
BS715.ThefireisforuseonNaturalGasonly
GASSAFETY
(INSTALLATION
AND
USE)
REGULATIONS
Itisthelawthalall
gas
applrances
areinslalledbycompetent
persons,
r.e.
GasSa[e
registeredEngineer
in
accordance
with
theseinstallation
instructions,alltherelevant
parts
ofthe
local
and
nationalBuildingRegulationsandall
recommendationsof
the
followingBritish
StandardCodes
of
Practice:
BS5871
:Partl
BS5440
:Part1
(Flues)
BS
5440
.ParI2
(Air
Supply)
BS715
&
BSEN
1856
BS
6891
BSEN1
858
(and
older
pre-cast
fluestoBS:1 289:1 975and
BS1289:PartI :1986andBS1289
.ParI2 :1
989)
The
BuildingRegulationsissuedbythe
DepartmentofEnvironmentandtheBuildingStandards
(Scotland)(Consolidation)
Regulationsiss-edbylheScottish
DevelopmenlDeparlmenl.
Anyother
relevantBritish
Standard
Codeof
Practiceand/orLocalBuildingRegulations,or
in
accordance
withtherules
in
force
NOTE:
Purpose
built
ventilatron
isnotnormallynecessaryinGB. ltisrequiredinLE.,wheretheinstallation
must
be
in
accordancewith
lS
813
Thrqnrnrlrretrrqeqfrroloffss{
pieces
containing
RefractoryCeramic
Fibre
(RCF),
whiChareman-madevitreoussilicate
fibres.Excessive
exposure
tothesematerials
may
causetemporary
irritationtoeyes,skinand
respiratorytract,consequently,
itmakes
senseto
takecare
whenhandlingthesearticles
toensurethatthe
release
ofdust
iskepttoaminimum.
Toensurethatthe
release
of
fibresfromtheseRCFarticles
iskept
toaminimum,duringinstallationandservicing
werecommend
cleaningshouldbecarriedout
inawell-ventilatedareaor
in
theopenair,
by
gently
brushingwiththe
pieces
held
away
from
your
face
so
that
you
avoid
inhaling
thedust.
Wedonotrecommendtheuseofanormaldomesticvacuumcleaner,
whichmayblow
dustback
intothe ai.Ifavacuumcleaner
isrecommendedforuseby
your
organisatron,
you
mustusea HEPAfiltered
vacuum[o
removeanydustandsootaccumulated
rnandaroundtheftrebeforeandafter
working
onthefrre.Whenreplacingthesearticles
we
recommendthatthe
replaceditemsarenotbrokenup,butaresealed
withinheavyduty
polythene
bags,clearly
labeled
as
RCF
waste.This
is
notclassifiedas
'hazardous
waste'and
may
bedisposed
of
at
atippingsitelicensed
for
thedisposal
ofindustrial
waste
Protective
clothing
isnotrequired
whenhandling
the
articles,butwerecommend
you
follow
the
normalhygienerulesofnot
smoking,eatingordrinking
intheworkareaandalways
wash
your
handsbeforeeatingordrinking.

1.0TECHNICAL
DATA
11 OVERALLDIMENSIONS
(mm)
12 HEATINPUT/OUTPUT
(GROSS)
Maximum
inprt 557kW 19000
Btu/h
Maximum
output 4.4kW 15012Btu/h
Minimumnput 1
55kW 5289Btu/h
Mnrmum
output 0B3kW 2822BIulh
SettingPressure
(Ful
on)
Cold I7.0mbar
t l
6Binwg *94
Supply
Pressure 20mbar
Btn
w.g.
1
3 BURNER - Aerated DupexBurner
AerationAdjustment
- None
Height
Wrdth
Depth
l-lo nhi tn tnn
of
flue
spigot
Inlector
(2
off)
lgn
tion
Contro
Tap
643
727
250
495
BRAY77I2OO
' Battery
Spark
Generator
- RW
SPB2224O
14 SEIIING
1
5 WEIGHT
(Packed) - 24kg
(531b)
oFFPrlot
7,
I
,
z,3 AND4
Fig.1A
r727mm
----T
l
l
l
64.3mm
Y
Fig.
1B

REQUIREMENTS
2.0 SITE REQUIREMENTS
2 1 THE
FIREPLACEAND
SURROUND
Thefireplacemustbeofnon-combustible
materialhaving
anopeningsizetothedimensionsshown
inFig 3A forHearth
lr/ountingandFig3BforWallMountingrespectively
ltisIMPORTANT
thatthere
isno
combustible
material
orcladding
in
the
verticaiflatareashown
in
dotted
linesrnFigs
3Aand38.
Thefire
shouldbe
installed
sothat
no
part
of
the
combustible
side
wallis
less
than50Bmm
(2Orn)
from
the
radiant
source.
lf
this
rsnot
possible,
thecombustibleside
wallmust
be
suitably
protected
Somecurvatureofthesurround
is
permrssible
butshouldthismeanthattherewouldbeagap betweenthebackofthefireand
fhocrrrrnrrnrlavnoorlinn
13mm
(t/ein)
thena
flue
Spigotextension
(not
supplied)mustbeused.Themaximum
projection
ofthe
spigotextension
measuredfrom
thebackofthe
fireis1
5Omm
(6in).
Thefireis
suitable
for
use
withlightweightsurroundswhosecontinuousworkingtemperatureisnotlessthan100"C.
AwoodenshelfmaybeflledaDovethefireTheundersideofanycombustibleshelfof
150rnm(6rn)
depthmListbeatleast
150mm(6in)
abovethetopof
thefireForshelvesof
greaterdepthallowanincreaseof
13mm(r/zin)inshelfheightforevery
25mm(1in)inshelfdepthAclearanceofll5mm(45in)measuredfromthecasesideisrequiredateachsidefor
access/servicino.
[*"
-l
115n1m
--i
Fig2

(a) HEARTHNIOUNIING
(Fig
3A)
Thehearthmust
be
non-combustible
materialatleast
13mm
(lzin)
thickandmeasuringatleast
670mm
(26erein)
wideby3OOmm
(12in)
deepwiththefireplace
openingcentrai.ltstopsurface
should
preferably
be
50'nm
(linlabovelhefloorlevellod,scourage
pracing
ot
r ,nqnr n2rnetqnvpr it eomhrrslihle ciaddinn muSLbe
removed
toahe
ght
of600mm
(23slain)
andawidthof
4O0mm
(l
5siqrn).
(b) WALLIVOUNTING
(Fig.
38)
Thefire
maybefittedontoasurtablenon-combustible
wall
sothatthetopofthespigotopeningintheclosure
nlafeisatleast595mm
abovethe
finishedfloor
level.
Fig.38
600mm
610mm
Fig.3A
VerticalFlatArea
13mm
300/457mm
Fireplace
Opening
165mm
670mm
'T'I
NBlf
a newfireplace
openrng
rs
oerng
constructed,the
dimensionsshouldbe
508mm
hioh
x305mmwide.

t2l
(D)
2
2 BBICKCHIN/NEY
22Bnmx22\mm
(9in
x9in)
Achimney
prev
ously
usedto
burnsolrdfuelnrustbe
swept
prior
to nstailatron.
Ihe
chimrrey
muslDenspecledloensure
that
-
(r)
Itservesonlyonefirepiace
Itis
properly
sealedso
that
combustion
products
do
not
escape
lrom
the
flrewaysInlo
lhe
room
ll
is
not
blochedby
paper.
rubble
elc
Any
reslriclron
suchas
adamper,reg;ster
plale
etc.mustberemovedorsecuredinthefullyopen
posrtton
Any
underdraught
ventilationor
additional
arr
srrnnlrrenterincthefirenlace
oron
the
hearthmust
besealed
off
The
crosssectionarea
of
the
tluemLrstnolbeless
than
120cm
(19in
)
Itmust
have
apositive updraught
It
must
have
at
least
a3metre effective
flueheiqht
2.2.1FreplaceDimensions
(Fig
a)
The
dimensions
ofthe
catchrnent
spacebehindthe
closure
plate
mustmeet
the
following
requirements:-
{a) The
llue
sp
gol/spigot
extension
nLrsl
Dass
throughtheclosure
plate
byat
least
25mm
(1in)
andhaveaminimum clearanceof50mm
(2in)
between
its
openendand
thenearest
obstruction.
(b) The
catchmentspacebelow
theflue
spigot
must
beat
least250mm
(1Oin)
deep
measuredfrom
the
bottorn
of
lhe
fue
sDigol
lo
lhelop
otthe
catchment
space
orany brickingup' attlre
bottornofthe
fireplace
opening
Theremust
beaminimr-rm clearanceofl65nrnr
(6rrzin)
betweenthe
back
ottheclosure
plate
and
thefrreplaceback
brick.
The
top
of
thespgotmustbeat'easl
l3mm
( :in)
belowthelopedge
otthe
tireplace
opening
(See
Frg
4)
Ensurethatthe
baseof
thefireplaceislevelwith
or
lowerthanthehearth
(c)
(d)
tg)
(n)
(c)
(d)
(e)

srTEREQUTREMENTS I
PRE-CAST
FLUE
OFI,/ININ/UN/
19Bmmx67mm
(Tslain
x2slein
)
Thefire
issuitable
for
installation
intoaproperly
constructed
pre-cast
fluecorrforming
toBS1289:1975
and
BS1289 Parl
1 l986
otat
least
3m
110t1;
effectrveheightand
having
flueways
ofatleast198mm
x
67rnm
(7:lain
x
2slain)orequivalent
crosssectional
area
withnodimensionless
than63mm
(2riein)
Thefreplace
openingwidth
mustbebetween
a
maximum
of457mm
andaminimumof
3O0mm.The
openingheight
mustbebetween
amaximum of65Ornm
and
amrnimum
ofSO8rnnrandadepth
ofal
least
I00rrm.
Ensure
thatanymortarfangs
betweenthe
blocksdo
not
protrude
into
thefluewaysand,if
rakrngltlocks
are
used,
theyare
fitted
accordingtothe
nranufacturers
instructions
andmortarisnot
allowed
to
dropdown
and
accumulatein
theraked
posittons
2
4 TWINWALLED
FLUES
(FieJ
6)
Thistire
maybeinstalled
n
adouble
walled
orinsulated
melal
boxbuiltto
tire
requirements
ofBS7.1
5with
atwi
walled
or
insulated
flue
at
least
l25mrn
(5in)
in
diameter
and
aminimum
effective
height
of
3metres
(1Oft)
Ihe
depth
oftheopeningmustbe
atleastI65mm
23 CROSS
SECTION
(Fis
5) Fig.
5
457mm
max
300mmmin
Fig.6 125mm
lD

3.0 INSTALLATION
31 UNPACKTHE
FIRE
ANDACCESSOBIES
Remove
the
top
fitment
Liftthe
carton
clear
ofthe
fire
pack
Remove
the
front
pack
containing'-
Closure
plate.
Spigot
SpigotRestrictor
Controlknobadaptor
Door
mask.
Fender
assembly
(vr) 4tixing
screwsandwallplugs
The
coalbed
is
packed
in
thefre.
Checkthese
items
and
keep
ina
safe
place
32 FITTHE
CLOSUREPLATE
(f.rg
7)
IIVPORTANT
NOTES
I
r.)
(ri)
(iii)
(rv)
(rv)
(v)
(a)
(D)
Itisrecomrnended
that
inthe
event
ofthe
proprietary
closure
plate
not
beingavailable
on
site
oneshould
be
obtainecifromBritish
Gas
or
your
local
Supplier
The
topofthe
closure
plate
maybe
tlmmed
to
prevent
sealing
tape
being
seen
above
the
fire
Ensure
that
there
is
at
least
10mmoverlap
on
the
frreplace
openingWhen
wall
mounting,
itmay
be
necessary
to
tr
m
the
bottom
of
the
closure
plate
to
prevent
it
showing
belowthe
fire.
After
trimming
a new
air
relief
opening1O0mrr
wide
x37mrn
highmust
be
cut
in
such
aposition
thatitisunobstructed
byany
brickwork.
lf
a holeis
cut n
theclosure
plate
for
access
to
gas
supply
prpe,
seal
theopening
between
lhe
gaspipe
and
thec{osure
plate.
A
B
C
D
E
F
G
(c)
660mm
460mm
49Bmm
40mm
24Omm
l0Omm
37mm
Fig.7
Closure
plate
-trim
off
topandbottom
asnecessarv
whilst
ensuring
that
the
fireplace
openingis
fully
covered.A newairrelief
opening
must
be
cut
inthe
closure
plate
tothe
reouired
size.
"L[ ]
+

TNSTALLATTON I
3.2.1When
Hearth
Mourrting
Flt
theclosure
plate
centrallyacrossthe
fireplace
opening
arcl
seal
aJl
fouredges
3.2.2
WhenWallMounting
f nqrrrp
rhel lhe tnn nt lhn cninnr nnoninn ic rl 'ogg[
tvv vr ,l
595mmabovethe
finishedfloorlevelandatleast
13mm
below
thetop
edge
ofthe
frreplace
opening
andthatthe
airrelief
opening
is
r-rnobstructed.
Fitandsealthe
. nqrrranl2toasr-lesr-'rhedrn
Secton3.2.
1.
33 CHECK
IHEFLUEPUtL
Apply
a lighted
match,
lighted
paper
or
smokematchto
the
spigolopenrng
in
the
closure
plate
Observe
fthere
is
anyupor
down
draught
andifthere
is
adefinite
tlow
inlo
thespigot
openirrgintheclosure
plate,proceed
withfitting
the
fire.Any
tendency
to
downdraught
must
be
corrected.
lfnoflowis
indicated,
heatthechimney
with,for
example,aroI of
burning
paper
orablow
lamp
lor
twoorthree
minutes
lf
thereisstill
no
definiteflow
rnto
the
spigot
opening,
the
chimney
mayrequire
attention.
DO
NOT
FITTHEFIRE
-
SEEK
EXPERTADVICE
34 PREPARATION
OF
FIRE
34.1RemoveOuterCase
Standthefire
uprightPulloffthecontrol
knob.
Tlre
outer
caseis
heldto
the
backplateby
four
screws.
two
on
eachside.Undothe
fourscrews.Lifttheoutercase
to
clearthe
hnobspindle,easeitout
and
put
in
asafe
place
35 FIT
FLUE
SPIGOT
(Fig
B)
(and
FlueSpigotBestrictor
rtrequired)
Ihc tlrrcsnionl consists nI lurninentir',rlnier-cq
and S
held
tothe
back
oftheIirebrysixscrews.
The
six
screws.
arealready
fitteciaround
theilueoutlet.
Remove
the
topthree
screws
bul
onlyloosen
the
brottom
screws.
Loosely
secure
the
upper
part
ofthefluespigotwiththe
topthreescrewsRemovethebottom
three
screws
and
fixtheother
part
ofthe{luespigot,sliclingtheside
flange
upthe
sideofthe
upper
part
ofthe
flue
spigot.
Tighten
allsix
screws,
the
spigotrestrictor
is
fittedusrng
thetwo
screws
locatedrmmediately
belowthespigot,so
thatitrestrictsthe
lower
part
ofthesoigot
lf
required
a
flue
spigot
extension
is
permissible
up
toa
maximum
projection
of
150mm
(6in)
fromthebackof
thefire.The
spigot
restrictorisNOT
to
be
fittedif
an
extensionisused.
Fig.
B
SPIGOT
SPIGOT
RESTRICTOR

(a)
(0)
36 FLUE
SPIGOT
RESIRICTOR
(Fio
B)
(c)
Standard22\mmx22\mm
(9in
x
9in)brick
chlmneyThefluespigotrestrictormust
notbe
usedifthechimneyheightisless
than43m
(14ft)
or
if
poor
draughtis
suspected
lf
over4.3m
(14ft)
inheight
wth
good
draught,
the
flue
spigot
restrictor
(F
S B)mustbefrtted.
Pre-CastFlues.
Thc flrro
qnrflnt
'pstr.r-tnr
muSI noI be used.
I75mm
(7in)
and
125mm
(5in)
diameterlined
llues.
The
reourre'nentsin
(a)
apply.
37 FIT GASFIRE
3.7
1Hearth
Mounting
Place
thefirern
position
againstthe
wall.
Levelling
./^ {itr^...l^n lh^ lrnnl lens :n.l c:n ho :dirr<ler]
JUTCVV)OtC riltrU (/t| iltq ilu l tugJ qtru uuttuu oujuJluu
totake
upany
irregularities
inthehearth.They
should
belocked
afteradlustmentusingthelocknuts
provided
lf
thefireisfittedin
a
welltypehearth,
ensurethatany
kerbonthehearth
does
not
obstructtheairinletto
the
applrance.
3.7.2\,NallMounting
(to
anon-combustible wall)
Undothelocknuton
eachofthe
levelling
screwsfitted
tn tho lenq anel ed r,ql tn^ ,,^,..-"^^ ^^ f^
_y_*, _*_,__..r€scTews
upwarosas
lar
as
nossihleltisessentialthat
themtnimUm
clearancefrom
the
floorlevel
asindicatedinFig9 is
observedKeyhole
qlnis anal sonr rrinn hnlec aro nrnrr dod in lho nrnl. nlnln
JrvrJ or ru Jcuuril rv IrurcJ u, u l.Jruv uuu il | u ru uoun lrtdtu
ofthe
flre
Theseholesare
suitable
for
size10rawplug
frxing,
usingSOmm
(2in)
No.l0 roundhead
screws
(not
supplied).Drill
and
plug
thewallatfourfxing
point
positions
(Fig
9) Partiallyinsert thetoptwoscrews
and
mount
thefiretothewallvia
the
keyhole
slots.
Secure
thefirebyfittingtheiower
twoscrewsandfully
tighteningthefour
screws
Backplate
of
fire
betweenlower
fixlng
holes
andfloor
opening
Frg.
9
Ciosu.p
plate
- rimopanobollon
as
lecessary
whilst
ensuringthatthefireplace
openingisfully
covered.Anewairrelie{
openingmustbecutinthe
r
loqr,,pn arc
rn
thc ronr.ircq
5179

4.0 CONNECT TOGASSUPPLY
NOTE: (i) Thp :nnlrancp mrrqthe COnneCtedtO
gas
with
rrgid
orsem
rigid
tub,rg.
Thefireisfittedwith
an
'
solating
inlet
elbow'forservicing.
Romnrro irerr fnr 2aaaee
4.1 IVAKE
GASCONNECTION
The
gas
inlet
rs
suitableforrighthand,lefthandor
concealedconnection.Connect
thefiretothe
gas
supplyviatheunion
elbow
provided.
Thisunionelbow
shouldbefittedtotheendofthesupply
pipe
thenheld
in
position
underthef
larenut
whilstthisisengaged
Reach
beneaththeburnerto
perform
thisoperation
Tightentheflarenutwithaspanner
Theinlet
elbow
has
anut andolivesuppliedsuitable
for
Bmmsupply
pipe
4
2 TESTFOR GASSOUNDNESS
(RefertoBS
6891)
TL _ _^_ .^^r^r _,.^^ i_^lrrd,nn lhp ,-l-]Attrr
chnr rld
[g
I
llu l.1d) lllJtdl'dllul l, llluruu r'LJ il rc rrcrcr, Jr ruuru
incnonfod rnr-l tocforl {^f SOUndneSS and pUfged.
4.3 IESTFOR
CORRECTSETTING
PRESSURE
Temporarilyfitthecontrolknob
Removethe
pressure
test
point
sealngscrew
locatedin
rL
- ^^-r,^r r^^ ^^ f ^"^^h 2 nroaattra n2ttna ln lL^ r^^l
lllY UUI
lllUl ldP dl lU dlldu,' u l.rrurruru :]uuVU ru rllU lU>l
point.
Lighttheflreandleaveonatfullrate
(Refer
to
Users
Inslrucrrons).
Checklhallheburner
pressure
is
170mbar
(6Bin
wg
) + 1
0mbar
(04inwg
) Ifitisnot
taLcthenrtrqqrrrtratthp
TeTertodelermineifthereisa
restrictionin
the
installation
ppework,
orwhetherother
appliances
servedby
the
same
meter
are
starvingthe
caqfircCher:kthatthc
flames
OntheOUterSeCtiOn
Of
the
burnerareblue,andthoseof
theinner
section
slightly
yellow
tipping
-as
aresultof the
airshutterfitted
overthetophalfoftheburneraeration
port
Turn
offthe
gas,
remove
the
pressuregauge
and
ronleno iho nrocc .ro ioqt nnint qe:linn ccrcul Tegl fg1
gas
soundnessaroundtheseairngscrew
(ii)
(ii
i)

I]lsnllATtoN
5.0 FIT REMAINING
COMPONENTS
5 1 REFITTHE
BURNERTRAY
5.2 FITTHE
COALBED
Fitthe
coalbedinto
the
flrebox
as
shown
in
F
g.11
ensuring
t is located
behindthemetaifront
raL
53 FITTHE
GLASSDOOR
Do
thisbyinsertng
thetopinto
thetopclip
ofthe
firebox
and
guiding
thelowerholes
overthefirebox
studs.Retan
the
g
assdoor
ustngthedomednuts
provided
5
4 REFITTHE
OUTER
CASE
Tbisis
doneby
plac
ngit
overthefire
andrefrtting
the
4
screwsDrcp
thespnd
e
washer
back
ontopofthe
spindle
beforereplacng
thecontrolknob
55 FIT THEDOORN/ASK
ANDFENDER
The
doormaskhas
two
prongs
one
oneachside.Insert
the
prongs
rnthe
cut-outsunderthefront
canopyand
side n
thedoormask
to
rest
onthelowerfront
panel.
Fit
thefenderln
thekeyho
esotsoftheouter
caseand
s1drngt downtolocateand
secure
rtse
f.
6.0 TEST FOR
SPILLAGE
Aspillage
testmust
be
made
beforetheinstalledfire
is
left
with
theuserProceed
as
follows
afterremoval
of
glass
doormask
(refer
to
Users
Instructtons).
L
ght
thefire
and
leave
onatfullrate
Coseal doors
andwindowsrn
the
room
andafter
the
frehasbeen
al
ght
for
5minutes insert
alighted smokematchheld
rn
atubeunder
the
g
ass
(Fig I1
)from
theright
or
left
sde The tube
spositioned aganst
iheside
panel
and
the
smokematchmust
beinthe
gap
atthebottomof
the
glass
and
25mrr
from
the
right
(or
eft)
sideofthe
door.If
thesmokesdrawnrnto
thefiretheinstallation
ssatisfactory
note:the
smoke
wil bedrawnin
'lazily',
asthefire
s
f
ittedwith
a 'flue break'
ontheback.lfthe
smokeisnot
drawninto
the
fire
leaveitrunning
for10
moreminutes
andrepeat
thetest lf thesmokels
stll
not
drawnrn
checkthesealing
oftheclosure
plate
andt1
th
sis satsfactoryremove
thespigotrestr
ctor.lfthe
spigotrestrictor
has
beenremovedre,f
tthefreand
check
agarnforspllagelf
spllage
persists
DONOT
LEAVETHE
FIRE
-SEEKEXPERTADVICE
AND
DISCONNLC
I E
FIRE
lftherers
a
fan
orfan
operatedappl
ance
in
anearby
room
thenrepeat
thespiiage
testwiththefanrunning
and
inter-connecting
doors
betweenthefan
andthefrre
left
open.ifthefan
andthefire
areinthesameroom
then
repeat
thespillagetestwith
thefan
onanddoors
and
windows
closed
After
thespillage
testinghasbeen
performed
ref
tthe
000rmasK

INSTALLATION
6 1 CHECK IGNITION
Check
that
ignition
ofthe
pilot
andthecross-lightingto
the
main
burner
issatisfactory.
NB Thespark
gap
betweentheelectrode
and
thermocouple
tipshouldbebetween
35and5.5mm
(See
Fig12)
6.2 CHECKOPERATION OF
FSD
Leave
the
lirerunning
on
fullratetor
5rlinutesthenturn
off After
3minutes turnthe
gas
taptolhe
full
on
position
lf
the
gas
has
stopped
flowing
theFSD
is
satisfactory.
NOTE:
Youmayhear
the
FSDvalve
closewithinthe3
minute
period
butalwayscheckthatthe
gas
has
stoppedflowing
by
turningthe
gas
taptothefullon
posrtron.
Fig.12
3.0
-
5.0mm
7.0 MAKE
SURE
THE
USERKNOWSTHAT
1 Thefirehasapilot
burnerand
thecontrol
knobmust
be
pressed
in
beforeturning
to
the
prlot
setting
andkept
pressed
in
for
10secondsatthissetting
2. Thereare4heatsettingsapartfrom
the
pilot
setting.
3 Thefire
canbe
litwith
ataperifnecessaryasdetailedinthe
usersinstructions.
4 Whenthe fireisfirstlit
asmellmaybenoticedbutthisshould
pass
awayaftera
fewhours
atthe
full
onsetting.
5 Thefire shouldbeserviced
annuallyby
a
compelenl
person
ie GasSafe registered
Engineer,for
continuingefficientand
safeoperation.
6 Advisethecustomerthatthey
should
read
theirUsers
inslructions
beforeoperatingthe
tire
andalways
follow
the
advice
in
theSection
headed
Cleaning
your
Fire
7 The
control
knobadaptormay
be
fitted
toassist
with
theoperationof
the
fire
(See
Fig 13).
LeavewiththeUser
ifnotfitted
}IHITEINDICATOR
DIMPLETOBE
ABOVE'OFF'
l,tARK0N
CONTROL
IflOB
SECURINGSCREW
Fig
8.0 IMPORTANTNOTES
TURN
OFF
MAIN
GAS
TAPTOTHE
FIRE
ALWAYSTESTFOR
GASSOUNDNESSAFTER
SERVICING
OR
EXCHANGINGANYCON/PONENI
REN/OVETHEFIREFRON4THE
SURROUND
AND
CHECK
FOR
BUILD
UPOF
DEBRISONEVERY
SERVICEVISIT
CHECKTHEFIREFOR
CLEARANCE
OF
PRODUCTS
ON
EVERY
SERVICEVISIT
NB To
avoiddamagetothecoal
bedand
glass
duringservicing,itisrecommendedthat
thesecomponentsareremovedand
put
in
asate
place.
INSTRUCT
USER
SERVICING INSTRUCTIONS

B
1 REMOVAL
OFOUTER
CON/PONENTS
Remove
the
front
panel
by
lifting
upwardand
pulling
forward.Pull
outthecontrolknob.Remove4screws
2eithersidesecuring
the
outercaseandliftthecase
away
fromthefire.Removethe
glass
doorbywithdrawingthe
2domenuts
securing
it
then
removingthedoorbottomend
first.
Liftoutthecoalbedand
put
in
asafe
place.
B2 GAS
TAP/FSDASSEMBLY
Remove
theoutercomponenls
(B
1
above)
(A) Removal:Withdraw
the
lower
springclipsecuringthespindle
extensrontothe
gas
tapspindleandremove.disconnectthe
leads
attheswitchandthethermocouplenutatthebottom
otthetap Drsconnecl the
tubrngnuls
ontheinletand
outlet
ports
onthe
gas
tap
and
remove
thetwo
fixing
screws,manoeuvTe
the
tapawayfromits
pipework
/R\ Ronlanomont^nc'Jre
the
tap
isin
theoff
position
before
re-engaging
itonits
pipework
inthe
fireRe-assemblein
the
\"/ reversemannerensurng
that
the
spindle
extensionandknob
align
in
theoff
position.
NB:Makesurethespindlewasherisonthespindleextension
when
re-assembling.
B3 INJECTORS
Remove
the
outercomponents
(8
1
above)
.Remove
the
pipes
on
themainoutletsofthe
gas
tapandremove
the
injectorsfrom
theburner.Replacethe
injectors
and
re-assembleinthereversemanner
B
4 PILOTFILTER
Remove
theoulercomponenls
(B1
above)
Remove
the
pipe
connecting
the
prlot
tothe
gas
tap
(2
nuts).The
pilot
filierislocatedintheoutiet
from
thetap,
prrse
it
out
wilh
apin Insert anew
pilot
frlter
(it
may
beconvenienttobalancethenewfilterontheoutletand
push
home
usinga matchstick).
Re-fitthe
pipe,
tightenthe
nu[s
andcheckoperatron
B5 PILOTASSEMBLY
The
pilot
is
anatmosphere
sensing
deviceand
must
be
replaced
asacompleteunit.Repair
mustnot
beundertaken.
NOTE:lfthefirekeeps
going
out
orexhibitssigns
ofnuisanceshut
off,checktheoperationofthe
pilot
asfollows:-
tA\ Inqnectlhp nilotflame
\e/
(b) Checkthethermocouple
lffaultyreplace
the
pilot
assembly
(c) Checkthe
magneticunit
inthe
gas
tap lffaultyreplace thetap.
(d) Checkthe
ventilationinthe
roorr
Vitiationmay
bedue
tolack
ofsufficientairsupply
(e) Check forsalrsfactoryclcarance
olcombusl,on
producls
Viliation
nray
beduetospillageofcombLrslion
producls
into
the
room.
Qomnuorhonrrror^^m,ronents
(8.1
above).Disconnectthe
pilot
feedtubeatthe
pilot
end Renrove
the
2screwssecuring the
pilot
tothe
main
burner,
pull
thesparkleadofftheelectrodeandreleasethethermocouple
nut
atthe
gas
tap.
Removethe
pilot
feed
pipe
from
the
gas
tap
and
pre-assemble
the
new
pilot
filter
and
feed
pipe
tothenew
pilot
beforefittingitin
the
fire.Re-
assemble
inthereverse
manner.
NOTE:lfthethermocouple,the
electrode
orthe
piiot
itselfare
faulty,
itisnecessarytoreplacethewhole
pilot
assembly.
For
easeofaccess,
free
the
righthand
fixingscrewofthe
pilot
shieldstrip.
PILOTLINTFILTER
Alintfrlterhasbeenfittedtothe
prlot
of thrsapp
iance
to
filter
out
anydust
orlintwhichmay
present
innormalhouseholdroomair.
lf
you
noticethattheappliancehasafloppy
yellow
pilot
flame
and/orthere
is
difficulty
inlighting
theappliancethenthe
lintfilter
may
needcleaningCleanrng
should
becarriedoutby
vacuumingthedustand
lintfrom
thefrlter.lfvacuumingaloneis
notsuccessful
in
curingthe
ignrlion
problem
thena
GasSafe
regislered
Engineer
mJst
becal
edto
investigatelhe
problem
Toremove
the
lintfilterfor
cleaningorto
gain
accesstothe
aeration
holesimplyslidethe
lint
filler
downward
Refit
by
pushing
upagarnstthe
pilot
brackef
,
ensure
itis
crimpedto
holditin
place.
When
suppliedasaspare
part
thelinttrapmustbefittedas
shownandcrimpedto
fixin
place,
ensuringitis
'butted
up'tothe
pilot
bracket.
ODS
PILOTASSEMBLYWITH
LINTFILTER
FITTED
ls-
*' \
:
TT
TilFFffi
- *GL
Tore-fit,
push

SHORT IIST OF PARTS
GC NUN/BER IVAKERSPARTNUN/BER DESCRIPIION
I59
584
379041
159
674
1
59698
992495
822131
987632
987633
99r860
99231 B
822240
991762
Pilot
Assembly
Pi
ot
fiiter
lgn
tion
Lead
I oaa e\^/,r.h/an2rli nonor:lnr t2 nfft
DoorAssembly
Coal
Bed
Gas
TapAssembly
(c/w
switch)
ControlKnob
GDC
GROUP
LTD
RobinsonWilleyDivision
TrinityPark,
Orrell
Lane,
Bootle,LiverpoolL206PB.
Telephone:
0151-530-1900Fax:[phone]
E-mail
:[email protected]
website:www.robinson-willev.com 987601
lssue2