Robinson Willey Sahara User guide

1SERVICE AND INSTALLATION
Cat. I(G20) at 20mbar in G and IE.
2H
Gas Safety (Installation and Use) Regulations .
It is the law that all gas appliances are installed
by competent persons (e.g. Corgi member) in
accordance with these installation instructions, all
the relevant parts of the local and national
Building Regulations, current IEE Wiring
Regulations and all relevant recommendations of
the following British Standard Codes of Practice:
1. BS 5871 : Part 1
2. BS 5440 : Part 1 : (Flues)
3. BS 5440 : Part 2 : (Air Supply)
4. BS 715
5. BS 6891
6. BS 1289 : 1975
7. BS 1289 : Part 1 : 1986 and part 2 : 1989
8. The Building Regulations issued by the
Department of Environment and the Building
Standards (Scotland) (Consolidation)
Regulations issued by the Scottish
Development Department.
9. Any other relevant British Standard Code of
Practice and/or Local Building Regulations,
and in accordance with ‘the rules in force’.
B
INSTALLATION AND SERVICING INSTRUCTIONS
LEAVE THESE INSTRUCTIONS WITH THE USER
IMPORTANT - This fire is for use on Natural Gas ONLY (G20)
This appliance must be installed in accordance with the rules in force
Sahara
Sahara De Luxe
SAHARA with Safeguard and SAHARA DE LUXE with Safeguard
RADIANT/CONVECTOR
GAS FIRE
Sahara (Pewter) G.C. No. 32 689 38
Sahara (Antique Bronze) G.C. No. 32 689 39
Sahara De Luxe (Pewter) G.C. No. 32 689 40
Sahara De Luxe (Antique Bronze) G.C. No. 32 689 41

2
Introduction
The SAHARA with Safeguard is a radiant convector gas fire,
the De Luxe version has a simulated log fuel effect. It is
suitable for conventional brick chimney, pre-cast flues, various
proprietary flues and metal flue box conforming to BS 715. The
fire can be either hearth mounted or wall mounted on a non-
combustible hearth or wall. The control system consists of a
duplex burner and a duplex gas tap with flame supervision
device. Ignition is by an integral piezo spark operated by
turning the gas tap knob. There is an oxygen depletion sensing
pilot fitted to the fire.
The fire is suitable for use with lightweight surrounds whose
continuous working temperature is not less than 100°C.
IMPORTANT: "SOFT FURNISHINGS"
When considering fitting any heating appliance or wallpapering
a room in which one is fitted, if 'soft furnishings" or other heat
sensitive materials are used in the vicinity of the heat source,
they may become heat damaged or discoloured.

3
Specifications
1.0 Technical Data
1.1 OVERALL DIMENSIONS (mm)
SAHARA De Luxe SAHARA
Height 640 640
Width 727 727
Depth 285 232
Height to top
of flue spigot 412 412
Weight (Kg) 25.5 24
1.2 HEAT INPUT (GROSS)
Maximum Input 6.04kW 20,600 Btu/h
Minimum Input 1.55kW 5,290 Btu/h
Maximum Output 4.78kW 16,320 Btu/h
Setting Pressure
Cold 17.0 mbar ± 1
6.8in w.g. ± 0.4
Supply Pressure 20 mbar (8in w.g.)
1.3 BURNER - Aerated Duplex Burner
Aeration Adjustment - None
Injector 2 off - RW 220
Ignition - Piezo Igniter
Integral with gas tap
Control Tap - Concentric tap with f.s.d.
Model No. TE/SA/2353
Pilot Burner - OP NG9031 OR NG9077
Inlet Connection - Rp ¼ (¼ BSP)
1.4 SETTINGS - OFF, PILOT ,1, 2. 3, 4.
Fig. 1A
Fig. 1B
SAHARA DE LUXE
SAHARA

4
Site Requirements
2.0 Site Requirements
2.1 THE FIREPLACE AND SURROUND
The fireplace must be of non-combustible material having an opening size to the dimensions shown in Fig. 3A for Hearth
Mounting and Fig. 3B for Wall Mounting respectively. It is IMPORTANT that there is no combustible material or cladding in
the vertical flat area shown in dotted lines in Figs. 3A and 3B. The fire should be installed so that no part of the
combustible side wall is less than 508mm (20in) from the radiant source. If this is not possible, the combustible side wall
must be suitably protected.
Some curvature of the surround is permissible but should this mean that there would be a gap between the back of the
fire and the surround exceeding 13mm (½in) then a flue spigot extension (not supplied) must be used. The maximum
projection of the spigot extension measured from the back of the fire is 150mm (6in). A 150mm extended spigot RW Part
No. 991134 is available. It may need shortening to suit the installation.
A wooden shelf may be fitted above the fire. The underside of any combustible shelf of 150mm (6in) depth must be at
least 115mm (4½in) above the top of the fire. For shelves of greater depth allow an increase of 13mm (½in) in shelf height
for every 25mm (1in) increase in shelf depth. (Refer to shelf height in Users Instructions). A clearance of 50mm (2in)
measured from the case side is required at each side for access / servicing.
Fig. 2
50mm
(2in)
50mm
(2in)

5
Site Requirements
a) Hearth Mounting (Fig. 3A)
The hearth must be non-combustible material at
least 13mm (½in) thick and measuring at least
710 mm (28in) wide by 305mm (12in) deep with
the fireplace opening central. Its top surface should
preferably be 50mm (2in) above the floor level to
discourage placing of rugs or carpets over it.
b) Wall Mounting (Fig. 3B)
The fire may be fitted onto a suitable non-
combustible wall so that the top of the spigot
opening in the closure plate is at least 488mm
above the finished floor level.
Fig. 3B
Fig. 3A
NB IF A NEW FIREPLACE
OPENING IS BEING
CONSTRUCTED, THE
MINIMUM DIMENSIONS
SHOULD BE 508mm (20in)
HIGH x 305mm (12in) WIDE

6
Site Requirements
2.2 BRICK CHIMNEY
228mm x 228mm (9in x 9in)
A chimney previously used to burn solid fuel must
be swept prior to installation.
The chimney must be inspected to ensure that:-
(a) It serves only one fireplace
(b) It is properly sealed so that combustion
products do not escape from the flueways into
the room.
(c) It is not blocked by paper, rubble etc.
(d) Any restriction such as a damper, register
plate etc. must be removed or secured in the
fully open position
(e) Any underdraught ventilation or additional air
supply entering the fireplace or on the hearth
must be sealed off.
(f) The cross-section area of the flue must not be
less that 120cm² (19in² )
(g) It must have a positive updraught.
(h) It must have at least a 3 metre effective flue
height.
2.2.1. Fireplace Dimensions (Fig. 4)
The dimensions of the catchment space behind the
closure plate must meet the following requirements:
(a) The flue spigot/spigot extension must pass
through the closure plate by at least 25mm
(1in) and have a minimum clearance of 50mm
(2in) between its open end and the nearest
obstruction.
(b) The catchment space below the flue spigot
must be at least 250mm (10in) deep
measured from the bottom of the flue spigot to
the top of the catchrnent space or any
'bricking up' at the bottom of the fireplace
opening.
(c) There must be a minimum clearance of
165mm (6½in) between the back of the
closure plate and the fireplace back brick
(d) The top of the spigot opening in the closure
plate (See Fig. 4) must be at least 25mm (1 in)
below the top edge of the fire place opening.
(e) Ensure that the base of the fireplace is level
with or lower than the hearth.
Fig. 4

7
Site Requirements
2.3 PRE-CAST FLUE OF MINIMUM
CROSS SECTION (Fig. 5)
198mm x 67mm (7¾in x 2 / ln).
This fire is suitable for installation into a
properly constructed pre-cast flue conforming to
BS 1289 :1975 and BS 1289: Part 1 :1986 and
Part 2 : 1989 of at least 3m (10ft) effective height
and having flueways of at least 198mm x 67mm
(7¾ x 2 / in) or equivalent cross-sectional area with
no dimension less than 63mm (2½in).
The fireplace opening width must be between a
maximum of 457mm and a minimum of 305mm.
The opening height must be between a maximum
of 630mm and a minimum of 441 mm and a depth
of at least 100mm.
Ensure that any mortar fangs between the blocks
do not protrude into the flueways and, if raking
blocks are used, they are fitted according to the
manufacturers instructions and mortar is not
allowed to drop down and accumulate in the raked
positions.
2.4 TWIN-WALLED FLUES (Fig. 6)
This fire may be installed in a double walled or
insulated metal box built to the requirements of BS
715 with a twin-walled or insulated flue at least
125mm (5in) in diameter and a minimum effective
height of 3 metres (10ft). The depth of the opening
must be at least 165mm.
5
5
8
8
Fig. 6
Fig. 5

8
Installation
Fig. 7
3.0 Installation
3.1 UNPACK THE FIRE AND
ACCESSORIES
1. Remove the top fitment.
2. Lift the carton clear of the fire pack.
3. Remove the front fitment which contains the
following:-
(i) Fender Assembly.
(ii) Closure Plate.
(iii) Cooler Plate.
(iv) Spigot.
(v) Spigot Restrictor.
(vi) Artificial Log (De Luxe).
(vii) Two Spinners (De Luxe).
(viii)Control Knob Adaptor
Check these items and keep in a safe place.
3.2 FIT THE CLOSURE PLATE (Fig. 7)
IMPORTANT NOTES
(a) It is recommended that in the event of the
proprietary closure plate not being available
on site, one should be obtained from British
Gas or your Local Supplier.
(b) The top of the closure plate may be trimmed
to prevent sealing tape being seen above the
fire. Ensure that there is at least 10mm
overlap on fireplace opening. When wall
mounting, it may be necessary to trim the
bottom of the closure plate to prevent it
showing below the fire.
After Trimming a new air relief opening 50mm
wide x 38mm high must be cut in such a
position that it is unobstructed by any
brickwork.
(c) If a hole is cut in the closure place for access
to gas supply pipe, seal the opening between
the gas pipe and the closure plate.
A 660mm
B 460mm
C 415mm
D 40mm
E 240mm
F 50mm
G 38mm
CLOSURE PLATE - TRIM OFF TOP AND BOTTOM AS NECESSARY
WHILST ENSURING THAT THE FIREPLACE OPENING IS FULLY
COVERED. A NEW AIR RELIEF OPENING MUST BE CUT IN THE
CLOSURE PLATE TO THE REQUIRED SIZE.

9
Installation
Fig. 8
3.2.1. When Hearth Mounting.
Fit the closure plate centrally across the fireplace
opening and seal all four edges.
3.2.2. When Wall Mounting
Ensure that the top of the spigot opening is at
least 488mm above the finished floor level and at
least 25mm below the top edge of the fireplace
opening and that the air relief opening is
unobstructed. Fit and seal the closure plate as
described in Section 3.2.1.
3.2.3. Pre-Cast Flue Installations
Before fitting it will be necessary to fit the flue
cooler plate supplied to the back of the closure
plate. Bend the cooler plate along the two dotted
lines to form a shape shown in Fig. 8. Push the
tags through the slots in the closure plate. Bend
the tags over to hold the closure plate firmly
against the back of the closure plate. Fit and seal
the closure plate as described in Section 3.2.1.
3.3 CHECK THE FLUE PULL
Apply a lighted match, lighted paper or smoke
match to the spigot opening in the closure plate.
Observe if there is any up or down draught and if
there is a definite flow into the spigot opening in
the closure plate, proceed with fitting the fire. Any
tendency to down draught must be corrected. If no
flow is indicated, heat the chimney with, for
example, a roll of burning paper or a blow lamp for
two or three minutes. If there is still no definite flow
into the spigot opening, the chimney may require
attention;
DO NOT FIT THE FIRE - SEEK EXPERT ADVICE!

10
Installation
Fig. 9
3.4 PREPARATION OF FIRE
3.4.2 Remove Radiants and Transit
Packing
Remove and discard the cardboard packing
retaining the radiants. Remove the radiants by
sliding upwards and outwards base first and place
to one side in a safe place. Discard the paper
packing in the radiant support plate.
3.4.3 Mains Lead Adaption (De Luxe)
Should the mains lead supplied be longer than is
required, trim it to suit. Under no circumstances
should excess cable be pushed up into the interior
of the fire.
Should a longer mains cable be necessary proceed
as follows: Undo the two screws one on each side
securing the cover box to the log basket. Slacken
the screw on the cable clamp securing the mains
cable and the two screws underneath the cover box
securing the electrical live and neutral wires to the
terminal block. Undo the earth connection and pull
out the mains cable. Insert the new mains cable
and remake all connections.
3.5 FLUE SPIGOT RESTRICTOR (Fig. 9)
(a) Standard 228mm x 228mm (9in x 9in) Brick
Chimney. The flue spigot restrictor must not be
used if the chimney height is less than 4.3m
(14ft) or if poor draught is suspected. If over
4.3m (14ft) in height with good draught, the
flue spigot restrictor (Fig. 9) must be fitted.
(b) Pre-cast flues
The flue spigot restrictor must not be used.
(c) 175mm (7in) and 125mm (5in) diameter lined
flues. The requirements in (a) apply.
3.4.1. Remove outer Case
Stand the fire upright. Pull off the control knob.
Remove the Canopy, by removing two screws from
each side and lifting to clear the knob spindle.
Recover the spindle washer.
Place carefully aside.
The outer case is held to the backplate by four
screws two on each side. Undo the four screws.
Lift the outer case , ease it out and put in a safe
place.

11
Installation
Fig. 10
3.6 FIT FLUE SPIGOT (Fig. 9)
(and Flue Spigot Restrictor if Required)
The flue spigot consists of two identical pieces and
is held to the back of the fire by four screws. The
four screws are already fitted around the flue
outlet. Remove the top two screws but only loosen
the bottom screws. If required engage the flue
spigot restrictor on the bottom screws (with the
words 'spigot restrictor' uppermost) so that the
slots fit under the screwheads. Loosely secure the
upper part of the flue spigot with the top two
screws. Remove the bottom two screws and fix the
other part of the flue spigot, sliding the side flange
up the side of the upper part of the flue spigot.
Tighten all four screws (trapping the top and
bottom of the flue spigot restrictor if fitted).
If required a flue spigot extension is permissible up
to a maximum projection of 150mm (6in) from the
back of the fire.
3.7 FIT GAS FIRE
3.7.1. Hearth Mounting
Place the fire in position against the wall. Levelling
screws are fitted on the front legs and can be
adjusted to take up any irregularities in the hearth.
They should be locked after adjustment using the
lock nuts provided. If the fire is fitted in a well-type
hearth, ensure that any kerb on the hearth does
not obstruct the air inlet to the appliance.
3.7.2 Wall Mounting
(to a non-combustible wall)
Undo the locknut on each of the levelling screws
fitted to the legs and adjust the screws upwards as
far as possible. It is essential that the minimum
clearance from the floor level as indicated in fig. 10
is observed. Keyhole slots and securing holes are
provided in the backplate of the fire. These holes
are suitable for size 10 rawlplug fixing, using
50mm (2in) No. 10 round-head screws (not
supplied). Drill and plug the wall at the four fixing
point positions (Fig. 10). Partially insert the top two
screws and mount the fire to the wall via the
keyhole slots. Secure the fire by fitting the lower
two screws and fully tightening the four screws.
CLOSURE PLATE - TRIM OFF TOP AND BOTTOM AS NECESSARY
WHILST ENSURING THAT THE FIREPLACE OPENING IS FULLY
COVERED. A NEW AIR RELIEF OPENING MUST BE CUT IN THE
CLOSURE PLATE TO THE REQUIRED SIZE.

12
Installation
Fig. 11
4.0 Connect to Gas Supply
NOTE: (1) The appliance must be connected to
gas with rigid or semi rigid tubing.
(2) Ensure that a service cock is provided
for isolation of the fire for servicing.
4.1 MAKE GAS CONNECTION
The gas inlet is suitable for right hand, left hand
or concealed connection. Connect the fire to the
gas supply via the union elbow provided. This union
elbow should be fitted to the end of the supply pipe
then held in position under the flare nut whilst this
is engaged. Reach beneath the burner to perform
this operation. Tighten the flare nut with a spanner.
The union elbow has a Rp ¼ (¼in B.S.P. internal)
thread for the supply pipe.
4.2 TEST FOR GAS SOUNDNESS
(Refer to BS 6891)
The gas installation, including the meter, should be
inspected and tested for soundness and purged.
4.3 TEST FOR CORRECT SETTING
PRESSURE AND FSD OPERATION
Temporarily fit the control knob.
Remove the pressure test point sealing screw,
located in the control tap and attach a pressure
gauge to the test point. Light the fire and leave
on at full rate (Refer to Users Instructions). Check
that the burner pressure is 17mbar (6.8in w.g.) ±
1.0mbar (0.4in w.g.). If it is not, take the pressure
at the meter to determine if there is a restriction
in the installation pipework, or whether other
appliances served by the same meter are
starving the gas fire. Check that the flames are
uniform and undistorted. Leave the fire running
for 5 minutes then turn off the gas at the service
cock. Wait 3 minutes then turn on the service
cock again and check that the pressure gauge
reads zero which indicates that the FSD is
functioning. Turn off the fire gas tap, disconnect
the pressure gauge and re-fit the test point
sealing screw. Test for gas soundness around the
sealing screw.
4.4 CHECK IGNITION
Check that the spark ignition functions reliably.
N.B. The spark electrode should be positioned as
shown in Fig. 11.
N.B. The spark electrode should be positioned as
shown in Fig. 11.
3.0 / 5.0

E
E
N
N L
GREEN/YELLOW
BLUE
BROWN
L
3A FUSE
13
Installation
Fig. 12A
Fig. 12B
5.0 Connect to Electricity Supply
(D/L)
5.1 MAKE ELECTRICAL CONNECTION
1. THIS APPLIANCE MUST BE EARTHED
2. ALL EXTERNAL WIRING BETWEEN THE
APPLIANCE AND THE ELECTRICAL
SUPPLY SHALL COMPLY WITH CURRENT
IEE WIRING REGULATIONS.
The mains lead has the following specification:
24/0.2mm 0.75mm circular 3 core flex cord to B.S.
6500 1975 Table 16. (suitable for 3 amps).
IMPORTANT
The wires in the mains lead are coloured in
accordance with the following code:
GREEN AND YELLOW = EARTH
BLUE = NEUTRAL
BROWN = LIVE
As the colours of the wires in the mains lead of the
appliance may not correspond with the coloured
markings identifying the temninals in the plug,
proceed as follows:
The wire which is coloured green and yellow must
be connected to the terminal in the plug which is
marked with the letter E or by the earth symbol or
coloured green or green and yellow.
The wire which is coloured blue must be connected
to the temninal which is marked with the letter N or
coloured black.
The wire which is coloured brown must be
connected to the terminal which is marked with the
letter L or coloured red.
If the terminals of the plug are unmarked, consult a
qualified electrician. Two-pin plugs must not be
used.
For fused plugs, use a 3 amp fuse otherwise a 5
amp fuse must be fitted in the electrical supply.
In the event of electrical fault occurring after
installation of the appliance, preliminary electrical
system checks should be carried out using a
suitable meter as follows:

14
Installation
Fig. 12C
5.2 PRELIMINARY ELECTRICAL
SYSTEM CHECKS
(See Figs. 12A, 12B and 12C)
A. Earth Continuity Check - appliance must be
electrically disconnected, meter set on W
(ohms) x 1 scale and adjust zero if. necessary.
(a) Test leads from appliance earth point to
earth pin on plug - resistance should be
less than 1W(ohm).
If resistance is greater than 1W(ohm)
check all earth wires for continuity and
ensure that all contacts are clean and
tight.
If the resistance of earth is still greater
than 1W(ohm) then this should be
reported to your supervisor.
B. Short Circuit Check - appliance electrically
disconnected
(a) Meter set on (ohms) x 1 scale. Test leads
from L to N in appliance terminal
trip/block - if meter reads zero then there
in a short circuit.
(b) Meter set on ohms x 100 scale. Repeat
test with leads from L to E. If meter reads
less than ¥(infinity) there is a fault.
NOTE:
Should it be found that the fuse has failed but no fault is
indicated - a detailed continuity check (i.e. by disconnecting
and checking each component) is required to trace the
faulty component. It is possible that a fault could occur as a
result of local burning/arcing but no fault could be found
under test. However, a detailed visual inspection should
reveal evidence of burning around the fault.
Check Mains V AC
at appliance
terminal strip/block
START
Isolate appliance
and carry out:-
A. Earth Continuity
check
Carry out:-
C. Polarity check
Inlet wiring faulty.
Rectify any fault
Has inlet fuse
blown
Isolate appliance and carry out:-
B. Short circuit check
Rectify any fault including
replacing fuses as necessary
Carry out:-
D. Resistance to
Earth check
Electricity supply
should now be
satisfactory

15
Installation
C. Polarity Check Remove the two screws
securing the electrical cover box to the log
basket. Slacken the screw on the cable clamp
securing the mains lead. The electrical cover
can now be lifted clear. This permits
access to the terminal block and earthpost.
Appliance connected to the mains supply and
meter set on 300VAC scale. Test at appliance
strip:
(a) Test leads from L to N - meter reads
approximately 240 Vac
(b) Test leads from L to E - meter reads
approximately 240 Vac
(c) Test leads from N to E - meter reads from
0-15 Vac*
Thus the terminal marked L is the live terminal.
If the low *Vac reading is given on terminals
other than N to E, there is an electrical fault.
Repeat the test at the appliance plug/inlet spur
to check the wiring system up to the appliance
and rectify any fault. If necessary, repeat the
test at the supply system socket/spur- if the
fault also occurs at this stage then there is a
house system fault which requires attention by
the Electrical Authority. The customer should
be warned not to use the appliance until this
examination has been carried out.
D. Resistance to Earth Check
Appliance must be disconnected from mains
supply and meter set on (ohms) x 100 scale.
Test leads from L to E - if meter reads other
than infinity there is a fault which should be
isolated. A detailed continuity check is
required to trace the faulty component.
IMPORTANT:
This series of checks are the first electrical checks
to be carried out during a fault finding procedure.
On completion of the service/fault finding task
which has required the breaking and remaking of
electrical connections then the checks A Earth
Continuity: C Polarity and D Resistance to Earth -
must be repeated.

16
Installation
6.0 Assembly of Fire
6.1 REMOVE CONTROL KNOB
Pull out the knob and keep in a safe place
6.2 REPLACE RADIANTS
Replace the radiants by inserting them top first
beneath the firebox canopy then locate the bottom
edge behind the front lip of the radiant support plate.
6.4 CHECK FUNCTION OF LAMPS AND
SPINNERS (De Luxe) Fig. 14A
Remove and discard the plastic sleeves from the
pivot pins located above the lamps. The spinner with
the red centre fits on the right hand pin, the other
spinner with the white centre fits on the left hand pin.
Connect to the electricity supply and switch on.
Check that the larnps light and that after they have
been alight for a few minutes the spinners turn. If the
spinners do not rotate:
(a) Ensure that they are free to revolve and that
the blades are not distorted. Re-set any
distorted blades to the same angle as the
remainder.
(b) Check that the pivot pins are clean, sharp and
vertical.
(c) If necessary lubricate the spinner pivot
bearing by lightly rotating a sharpened soft
lead pencil in the bearing in the underside of
the plastic centre of the spinner.
6.5 FIT ARTIFICIAL LOG (DeLuxe) Fig. 14B
Place the artificial log effect in the log basket taking
care not to disturb the spinners.
6.3 REFIT OUTER CASE AND CANOPY
Offer the outer case to the fire. Fit the top two screws
and tighten. Also fit and tighten the two lower
screws.
Raise the canopy over the fire and lower it gently to
locate the knob spindle ensuring that the back of the
canopy locates behind the backplate of the fire and
that the screw holes line up. Fit and secure the four
screws. Refit (drop) the spindle washer over top of
spindle.
Refit the control knob (and adaptor if required, see
Fig. 13).
When replacing the
log these "log ends"
must be at the bottom. Fig. 14B
Fig. 14A
Fig. 13
WHITE INDICATOR
DIMPLE TO BE
ABOVE WHITE
MARK ON
CONTROL KNOB
ADAPTOR
SECURING SCREW
CONTROL KNOB
WHITE MARK ON
CONTROL KNOB

6.6 FIT FENDER
If the fire is wall mounted, first remove the foot assembly by undoing the foot guide at each end of the fender. Engage
the retaining screw heads of the fender in the keyhole slots of the outer case and let the fender slide down to locate and
secure itself.
A spillage test must be made before the installed fire is left with the user. This carried out in the following manner: Light
the fire and leave on at full rate. Close all doors and windows in the room and after the fire has been alight for five
minutes, insert a lighted smoke match under the canopy above the centre radiants 25mm (1 in) inside (See Fig 15). If the
smoke is drawn into the fire the installation is satisfactory. If the smoke is not drawn into the fire leave for another ten
minutes and repeat the test, if the smoke is still not drawn into the fire remove the fire and check the sealing of the
closure plate. If this is satisfactory remove the spigot restrictor, if fitted, re-fit the fire then check for spillage. If the
spillage still persists
DO NOT LEAVE THE FIRE CONNECTED TO THE GAS - SEEK EXPERT ADVICE
If there is a fan or fan operated appliance in a nearby room, then the spillage test must be repeated with the fan running
and all inter-connecting doors between the fan and the fire left open. If the fan and the fire are in the same room, close
all windows and doors connected to the room, switch on the fan and repeat the spillage test.
7.0 Test for Spillage
17
Installation
Fig. 15
CANOPY
SMOKE
MATCH
TUBE
RADIANT
Align with inner
edge of canopy

18
User Instructions
8.0 Make sure that the user knows that:
1
The control knob must be pressed in before turning and always
set to one of the stated positions.
2
The fire can be lit with a match if necessary as detailed in the
Users Instructions.
3
The fire should be disconnected from the electrical supply
before changing the lamps (D/L)
4
The fire should be serviced annually by a competent person for
continuing efficient and safe operation.
5
When the new fire is first lit, a slight smell might be noticed. This
should soon pass away after a few hours of use.
6
Explain to the user the functioning of the combined flame supervision
and atmosphere monitoring device as detailed in Section 9.6. Stress
that if the device repeatedly shuts off the fire, the fault must be
rectified immediately by a competent person.

19
Servicing Instrucitons
9.0 Important Notes
WITHDRAW THE PLUG FROM THE ELECTRICITY SUPPLY
BEFORE BEGINNING AND SERVICING (De Luxe). TURN
OFF
MAIN GAS SUPPLY TO THE FIRE. ALWAYS TEST FOR
GAS SOUNDNESS AFTER SERVICING OR EXCHANGING
ANY COMPONENT.
N.B. To avoid damage to the radiants during servicing, it is
recommended that these are removed and put to one side,
in a safe place. It is also recommended that other items like
log spinners and bulbs be put in a safe place (if applicable).
9.1 REMOVAL OF THE OUTER COMPONENTS.
Remove the fender assembly by first lifting it upwards and
pulling it away from the fire. Remove the log and spinners
(De Luxe). Pull off the gas tap knob. Undo the four screws
securing outer case, two on each side of the fire. Lift and
ease out the outer case and canopy.
9.2 GAS TAP/FSD ASSEMBLY
Remove outer components (9.1 above).
(a) Removal: Withdraw the lower spring clip securing the
spindle extension to the gas tap spindle and remove.
Disconnect the spark lead at the piezo igniter. Undo the
union nut on the inlet to the gas tap. Disconnect the
union nut connecting the pilot feed to the gas tap.
Disconnect the thermocouple at the gas tap end.
Remove the large nut securing the gas tap to the
burner at the lower injector. Ease off the gas tap.
(b) Replacement: Ensure that the tap is in the off position.
Transfer the two injectors from the old tap to the new
one. Refit the gas tap to the burner. Re-assemble in the
reverse manner to removal ensuring that the flat of the
extension spindle is facing to the right.
9.3 INJECTORS
Remove outer components (9.1 above). Remove gas tap/fsd
assembly (9.2 (a) above). Unscrew injectors from the tap and
replace with new ones. Re-assemble in the reverse manner.
9.4 BURNER ASSEMBLY
Remove other components (9.1 above). Withdraw the lower
spring clip securing the spindle extension and remove
extension. Disconnect the union nut at the inlet of the gas
tap. Remove the three brass nuts, two on the left side of the
firebox which hold the burner in position. Take care not to
lose the spacer from the right hand burner stud which is
loose. Remove the burner, gas tap, and pilot as a complete
assembly then detach the gas tap and pilot as a unit from
the old burner. Transfer these to the new burner and
re-assemble in the reverse manner.