Rocker Tanfil 100 User manual

INSTRUCTION
MANUAL
Tangential Flow Filtration System
Model No.
Tanfil 100
Please read this instruction manual before using this product.
Video List


1. Important Notice
1
2. Unpacking
3
3. Main Part Diagram
4
(1) Main Part
4
(2) Accessories (components, luer, tubing)
5
(3) Material
6
4. Button / Symbol / Display Explication
7
(1) Operation
7
(2) Buttons
7
(3) Symbols
8
(4) Display
8
5. Installation
9
(1) Support Base Set
9
(2) Gauge Mounting Set
9
(3) Magnetic Stirrer and Reservoir
10
(4) Three-Way Stopcock
10
(5) Tubing
11
6. Operation
12
(1) Cleaning
12
(2) Draining and Collection
13
(3) Capsule Rinsing
16
(4) Pretreatment and Concentration
18
(5) Continuous Sampling
19
Table of Contents

7. Usage and Maintenance of Capsule
20
(1) Using the Capsule for the First Time
20
(2) Cleaning after Using
20
(3) Storage of Capsule
21
8. Maintenance
22
9. Troubleshooting
22

1
This instrument is designed for laboratory usage only. Please read this manual carefully
before installing and operating. The instrument shall not be modified in any way. Any
modification will void the warranty and may result in potential hazard. We are not responsible
for any injury or damage caused by any non-intended purposes and modifying the
instrument without authorization.
1. Check the voltage specified on the name plate and ensure it matches the line voltage in
your location.
2. Please check the sample solution and the material of the instrument with chemical
compatibility chart before using.
3. Do not place the instrument nearby any flammable or explosive materials. Install the
instrument in a clean, dust-less and ventilated area.
4. During the operation, overpressure or thick liquid will cause larger loading to the motor
module, the motor module will stop automatically for self-protection. Please turn off the
power and turn it on again after 5 minutes.
5. Please clean the tubes and appearance of the instrument after using it.
6. If you have any problems with using the instrument, please contact the service crew for
help. DO NOT disassemble improperly.
7. Please discard packaging materials in accordance with relevant local regulations.
8. For more information, please check out the official website and the latest product guide.
9. Operating Condition
(a) Ambient temperature: 5~ 50°C
(b) Relative humidity: 80% RH Max.
(c) Power supply: 100-240V~, 50/60Hz, 50W
(d) Fuse: T1.5A, 250V
(e) Altitude: up to 2000 m
(f) Pollution degree: II
(g) Indoor use
1. Important Notice

2
Pressure in tubing should be less than 40 psi, or the tubing would be
expanded due to overpressure.
Please turn off and unplug the instrument before changing the fuse.

3
Please check if the package is complete without any damage before unpacking. When
unpacking, please make sure you have all accessories that indicated on the list. If there is any
problem, please keep the serial number along with packing case and contact the local
distributor or contact us by e-mail: export@rocker.com.tw immediately for assistance.
Item
Designation
Item
Designation
1
Tanfil 100 Main Unit
6
Reservoir (including Lid Kit)
2
Support Base Set
7
Gauge Mounting Set
(including Pressure Gauge) (2)
3
Tanfil 100 Repair Kit
8
Capsule Bracket
4
Power Line
9
Base for Capsule Bracket
5
Magnetic Stirrer
10
Instruction Manual
2. Unpacking

4
(1) Main Part
Item
Designation
Item
Designation
1
Main Unit
10
Reservoir
2
Operation Panel
11
Lid Kit of Reservoir
3
Pump Head
12
Screw Clamp for Tubing
4
Magnetic Stirrer
13
Retentate Pressure Gauge
5
Feed Pressure Gauge
14
Base for Capsule Bracket
6
Support Rod
15
Support Base
7
Retentate Gauge Mounting
Block
16
SPDT Power Switch
8
Capsule Bracket
17
AC Socket with Fuse (Input)
9
Feed Gauge Mounting Block
18
AC Socket for Magnetic Stirrer
(Output)
3. Main Part Diagram

5
(2) Accessories (components, luer, tubing)
Three-Way Stopcock (4)
Male Luer Coupler (2)
Male Luer Lock -
1/8” hose barb (12)
Female Luer Lock -
1/8” hose barb (1)
Female Luer Caps (2)
Tubing Clamps (13)
Tube
-ULTR-C / 1.5 m (1)
Retentate Gauge Mounting Set
(1)
Feed Gauge Mounting Set (1)
Base for Capsule Bracket (1)
Capsule Bracket (1)
Screw Clamp for Tubing (1)
Hex wrench (1)

6
(3) Material
Item
Material
Item
Material
Reservoir
PES
Gauge Wetted Parts
SS316
Reservoir Lid
PP
Gauge Mounting Block
PP
O-ring (Reservoir)
Silicon
Luer Connector
SS316, PP
Magnetic Stir Bar
PTFE Coated
O-ring (Luer)
NBR
Three-Way Stopcock
PC, POM
Tube
Silicone (platinum-cured),
TPE
Capillary Tube
PTFE

7
(1) Operation
Position
Designation
1
Display
2
MODE Button
3
UP/DOWN Button
4
START/STOP Button
(2) Buttons
Symbol
Name
Designation
UP Button
Select program or change setting value.
(Hold the button to change value continuously)
DOWN
Button
Select program or change setting value.
(Hold the button to change value continuously)
MODE
MODE
Button
Switch the functions.
(rpm/Time/Direction)
START/STOP
START/STOP
Button
Start or stop the operation.
(Hold the button to enter Fast Clean Mode)
4. Button / Symbol / Display Explication

8
(3) Symbols
Symbols
Designation
Description
/
Direction of Pump
Head
CW/CCW
/
Type of Timer
Timer/Countdown Timer
/
Fast Clean Mode
Maximum rpm, CW/CCW
(4) Display
Position
Designation
Position
Designation
1
Speed (rpm)
4
Type of Timer
2
Direction of Pump Head
5
Fast Clean Mode
3
Timer (sec/min)

9
(1) Support Base Set
To install the support base set on the
platform of case, using a hex wrench to
fasten and fix the 2 hex socket head cap
screws.
Please notice the direction of support rod,
the machining plane of support rod is
facing to the aft side.
(2) Gauge Mounting Set
a. Install the feed gauge mounting set
through the support rod with gauge
facing forward, fasten and tighten the set
with hand screw on the back.
b. Install the capsule bracket into the
base for capsule bracket. Then install this
assemble through the support rod, fasten
and fix it on to the middle of the support
rod with hand screw.
c. Install the retentate gauge mounting
set through the support rod with gauge
facing forward, fasten and fix the set on to
the upper side of support rod with hand
screw.
5. Installation

10
(3) Magnetic Stirrer and Reservoir
Place the magnetic stirrer in the groove of
the platform and plug the AC socket on the
backward of Tanfil 100. Install the filter disc
on to the lit, and put the reservoir (with lid)
on to the magnetic stirrer.
(4) Three-Way Stopcock
Install the three-way stopcocks to the
retentate gauge mounting block, feed
gauge mounting block and reservoir. Refer
to 3. Main Part Diagram for the installation
positions.
(5) Tubing
a. Please cut the tubing and install the luer connectors according to the following
information.

11
Tubing Name
Silicone Tube Model /
Color
Length
Luer Connectors
Pump Tubing
Pharmed / Milky White
50 cm
Male Luer 1/8”hose barb (dual)
Retentate Tubing
Ultra-C / Translucent
15 cm
Male Luer 1/8”hose barb (dual)
Concentrate Tubing
Ultra-C / Translucent
15 cm
Male Luer 1/8”hose barb (single)
Recovery Tubing
Ultra-C / Translucent
20 cm
Male luer -1/8” hose barb (single)
Drain Tubing
Ultra-C / Translucent
20 cm
Male luer -1/8” hose barb (single)
Filtrate Tubing*
Ultra-C / Translucent
20 cm
Female luer -1/8” hose barb (single)
Cleaning Tubing
Ultra-C / Translucent
15 cm
Male luer -1/8” hose barb (dual)
Rinse Tube
Ultra-C / Translucent
20 cm
Male luer -1/8” hose barb (single)
*Specification of luer connectors depends on the capsule.
*After installing the tubing, please install the screw clamp to the concentrate tubing.
b. Tubing Position
Cleaning and Flushing Mode
Operation Mode

12
There are several operation procedures in this system, please follow the steps below to set up
the flow path you need. For cleaning procedure and solution for capsules, please refer to the
instruction manuals of capsules.
(1) Cleaning
Figure 1
a. Please clean the system with the following steps before first use. Use the cleaning
tubing to connect the feed and retentate gauge mounting blocks, as shown in
figure 1.
b. Pour the cleaning solution into the reservoir and cap it with the lid kit.
c. Set the three-way stopcocks and adjust the flow path as shown in figure 1.
d. Turn on the pump, increase the speed slowly to 50 rpm.
◆Please check if there is any leakage. Make sure to fasten all the connectors.
e. Let the system circulate for 15~30 minutes, and turn off the pump.
6. Operation

13
(2) Draining and Collection
Figure 2
a. When the pump is stopped, setting the three-way stopcocks as shown in figure 2.
b. Open one of the lid caps on the reservoir lid, the solution would flow through the
recovery tubing to the container automatically by gravity.
Figure 3

14
c. If you need to collect the solution in the system after experiment, please turn off
the pump first and adjust the three-way stopcocks, then exchange the capsule to
the cleaning tubing as shown in figure 3.
Figure 4
d. Turn on the pump to collect all the solution into the reservoir and turn off the
pump after collection. The flow path refers to figure 4.
Figure 5

15
e. Setting the three-way stopcock at the bottom of the reservoir to adjust the flow
path as shown in figure 5. Open one of the lid caps on the reservoir lid, the
solution would drain automatically by gravity.
Figure 6
f. To drain the solution completely, please set the three-way stopcock of the
reservoir and adjust the flow path as shown in figure 6. Turn on the pump to drain
the solution.
◆Tubing can be removed for high temperature sterilization as required after first use
and cleaning.

16
(3) Capsule Rinsing
Figure 7
I. Rinsing Capsule
a. Set the three-way stopcocks and adjust the flow path as shown in figure 7. Pour
the rinsing solution into the reservoir.
b. Turn on the pump. Increase the speed (rpm) slowly until the feed pressure
achieves to the suggested value that depends on the capsule.
◆Please check if there is any leakage. Make sure to fasten all the connectors.
c. Circulate the rinsing solution continuously. The rinsing solution volume refers to
the operation manuals of the capsule.
Table of contents
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