Rockler Gold Fancy Summit Pen Kit User manual

Review full instructions prior to use for important safety information.
Always check Rockler.com to conrm that you are using the most recent version of instructions for your product.
Gold Fancy Summit Pen Kit Instructions
Effective January 2020

2
GENERAL SAFETY WARNINGS
This product is designed only for specific applications as defined in the instructions and should not be modified or used for any
manner not described in these instructions. Use only recommended accessories. Before using the Gold Fancy Summit Pen Kit:
READ, UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS
READILY AVAILABLE FOR FUTURE REFERENCE.
> Always confirm that you are using the most recent version of
the Instructions and safety warnings for your product (see the
Instructions link on the product page at Rockler.com).
> Before using another tool with this product, always read,
understand and follow the instructions and safety warnings
in the owner’s manual for that tool. If you do not have the
owner’s manual, obtain one from the tool’s manufacturer
before using it with this product.
> Before using any chemical with this product, always read,
understand and follow all safety warnings and guidelines in
the manufacturer’s Safety Data Sheet (SDS; formerly called
“MSDS”), especially regarding:
• How to safely use the chemical, including potential hazards
and recommended first aid measures;
• Personal safety equipment required to safely use the
chemical (e.g. gloves, eye protection, mask/respirator, etc.);
• Proper and safe handling, storage and disposal of
the chemical.
> Before using this product, review and verify that all tools to be
used with it have safety equipment installed and are in proper
working order as defined by the tool’s owner’s manual.
> Do not use this product until you have read and are
confident you understand:
• Blank Preparation (p. 3);
• Turning the Blank (p. 3);
• Assembly (p. 4).
> The user assumes all risk and responsibility for the proper and
safe use of this product and for ensuring product suitability for
the intended application.
> It is the sole responsibility of the purchaser of this product to
ensure that any anyone you allow to use this product reads
and complies with all instructions and safety precautions
outlined in this manual prior to use.
> Follow all standard shop safety practices, including:
• Keep children and bystanders away from the tool
operating area;
• Do NOT use power tools in explosive environments, or in
the presence of flammable liquids, fumes or dust;
• TURN OFF AND UNPLUG all power tools BEFORE
making any adjustments or changing accessories;
• Remain alert and use good judgment. Do not use this
product if you are in any way impaired by medications,
alcohol, drugs or fatigue;
• Keep your work area well lit and clean;
• Dress appropriately. Secure loose clothing, remove all
jewelry and tie up long hair before using this product;
• ALWAYS wear safety glasses, hearing protection
and respiratory protection that complies with
NIOSH/OSHA/ANSI safety standards;
• Use dust collection tools and dust face masks to
reduce exposure to dust;
• Use safety equipment such as featherboards, push
sticks and push blocks, etc., when appropriate;
• Maintain proper footing at all times and do not overreach;
• Do NOT force woodworking tools.
> These warnings and instructions do NOT represent the total
of all information available regarding tool safety, use and
technique. Always seek out opportunities to learn more
and improve your skills and knowledge.
Drilling, sawing, sanding or machining wood
products can expose you to wood dust, a substance known
to the State of California to cause cancer. Avoid inhaling
wood dust or use a dust mask or other safeguards for
personal protection. For more information go to
www.P65Warnings.ca.gov/wood.
Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.
Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injury
or property damage.
Notice indicates important or helpful information and/or user tips.
BP1219

3
Blank Preparation
1. Cut the blanks about 1/8" longer than the Brass Tubes
to allow for blowout or hole elongation. Maintain grain
orientation of the two blanks for turning by drawing a
line lengthwise across the cut line.
2. Drill the blanks with a 7mm drill bit at a speed of
900 to 1,200 RPM.
3. Scuff the Brass Tubes with 240 grit sandpaper to remove
oxidation and roughen the Tubes for better adhesion.
4. Prepare to glue with medium cyanoacrylate (CA) glue
or two-part fast-drying epoxy.
5. Working on one at a time, apply the glue to the outside of
the Brass Tubes, with a liberal amount around the ends that
will be inserted first. Do not apply glue to the inside of the
blank, as this will cause the glue to get inside the Brass
Tubes and ruin them.
6. Insert each tube with a twisting motion into the blank until the
tube is equidistant between both ends of the blank. Wipe off
any excess glue. Allow the glue to cure.
7. Using a barrel trimmer or a disk or belt sander, trim the ends
of the blanks until you can just see the bright brass ends of
the tubes. The ends must be perpendicular to the Brass Tubes
and parallel with each other. It is imperative that the length
of the trimmed blanks match the original length of the Brass
Tubes and that the insides of the Brass Tubes are clean and
free of any glue.
8. Use a permanent marker to make marks inside the Brass
Tubes that line up with the grain-alignment lines you drew
on the outside of the blanks. This will help you maintain grain
continuity after the blanks have been turned. Fig. 1.
Turning the Blank
1. Assemble the blanks, the two 12.7mm bushings, the 12mm
bushing and the 9.1mm bushing on the mandrel in the order
shown in Mandrel Setup. (You will substitute the 10.3mm
bushing for the interior 12.7mm bushing in Step 4.) Keep the
grain orientation of the blanks in line when mounting.
2. Tighten the tailstock and then tighten the mandrel nut that
holds the blanks. Do not overtighten the tailstock or mandrel
nut as this may cause the mandrel to flex, causing the blanks
to go out of round.
3. Turn the blanks to shape, making sure that the surfaces
next to the bushings are turned to the same diameter as the
bushings. It is particularly important that the blank containing
the Upper Tube (3) is turned to a consistent 12.7mm (1/2")
diameter along its entire length.
4. Turn off the lathe and replace the 12.7mm bushing between
the blanks with the 10.3mm bushing. The new sequence
should be: 12.7mm bushing/Upper Blank/10.3mm
bushing/12mm bushing/Lower Blank/9.1mm bushing.
5. On the blank containing the Upper Tube (3), make a mark
3/16" (4.8mm) in from the end that’s next to the 10.3mm
bushing. Then turn a 3/16" (4.8mm) wide tenon to a diameter
matching the bushing. Go slowly and make light cuts to avoid
cutting the tenon too small. The remainder of the blank
containing the Upper Tube should be the same length as the
Filigree (8). The tenon may be up to 1/32" (1.9mm) too long,
as the lower end of the Filigree will cover the gap. If the tenon
is too short, there will be a wood gap between the end of the
Filigree and the Center Band (5).
6. After turning, sand the surfaces in progressive steps of 180,
240, 320, 400 and 600 grit. If a higher-gloss finish is desired,
Micro-Mesh abrasives may be used.
7. Apply the finish of choice and polish.
8. Remove the blanks from the mandrel, taking care to maintain
blank orientation and grain alignment
Mandrel Setup
Fig. 1
Place a small piece of painter’s tape
around the blanks toward the center onto which you can
transfer the grain-alignment marks from inside the tubes.
Upper Tube (short)
12.7mm 12.7mm
3/16" tenon
12mm 9.1mm
Lower Tube (long)
Nut
Fancy Summit Bushings
Mandrel Replaced with 10.3mm
bushing in step 3

4
Check Rockler.com for updates. If you have further questions, please
contact our Technical Support Department at 1-800-260-9663
or [e-mail]
Assembly
1. Use a pen press or a clamp to press the Tip (7) into the narrow
end of the blank containing the Lower Tube (6).
2. Use a pen press or a clamp to press the Twist Mechanism (4),
brass end first, into the other end of the blank containing the
Lower Tube (6), up to the Indentation Ring. To determine if
the Twist Mechanism is positioned to the correct depth, thread
the Ink Cartridge (9) into the Twist Mechanism. When the Ink
Cartridge is properly fitted, approximately 1/8" of the writing
point shows when the mechanism is twisted open, and the
writing point is concealed when the mechanism is twisted
closed. If the point does not extend far enough, remove the
Ink Cartridge and press the Twist Mechanism slightly farther
into the tube. Test the writing tip extension again and repeat
the process as necessary.
3. Slide the Clip (2) onto the stud of the Cap (1), and then
press the Cap assembly into the end of the Upper Tube (3)
opposite the tenon.
4. From the tenon end, slide the Filigree (8) onto the blank
containing the Upper Tube (3).
5. Press the Center Band (5) onto the tenon cut on the
blank containing the Upper Tube (4). If the Center Band
is a little loose, glue it in place with a small drop of
CA (cyanoacrylate) glue.
6. Thread the Ink Cartridge (8) into the Twist Mechanism (4),
and then gently push the Upper and Lower assemblies
together by hand, taking care to match the grain
alignment marks to preserve grain continuity.
Stock #
Pro Pen Turning Mandrel, #2 Morse Taper 49514
Pro Pen Turning Mandrel, #1 Morse Taper 44309
Adjustable Pen Turning Mandrel, #2 Morse Taper 48377
Adjustable Pen Turning Mandrel, #1 Morse Taper 44341
Fisch 7mm HSS M2 Pen Drill Bit 36372
Fancy Summit Pen Bushing Set 49156
Barrel Cleaner/Pen Mill Kit 47526
OPTIONAL ACCESSORIES
1 Cap
2 Clip
3 Upper Tube (short)
4Twist Mechanism
5 Center Band
6 Lower Tube (long)
7Tip
8 Filigree
9 Ink Cartridge
PARTS LIST
Remove any tape used to keep track
of grain orientation before installing the Filigree (8) or
Center Band (5).
6
31
2
4
5
7
9
8
Be careful not to press the Twist
Mechanism (4) in too far as it cannot be pulled back out.
Distributed by Rockler Companies, Inc.
4365 Willow Dr. Medina, MN 55340
1-800-279-4441
www.rockler.com
47196
Rev 01/20