Rockwell Automation Allen-Bradley PowerFlex 525 User manual

Product Information
Original Instructions
PowerFlex 525 Adjustable Frequency
AC Drive
Catalog Number 25B
Additional Resources
These documents contain additional information concerning the installation, programming, and
application of the AC drive.
Mounting Considerations
• Mount the drive upright on a flat, vertical and level surface.
• Protect the cooling fan by avoiding dust or metallic particles.
• Do not expose to a corrosive atmosphere.
• Protect from moisture and direct sunlight.
Minimum Mounting Clearances
Vertical mounting is shown. If mounting horizontally, apply same clearances plus 50 mm (2.0 in.)
clearance from the top and bottom of enclosure to allow for proper airflow.
(1) For Frame E with Fan Kit only, clearance of 95 mm (3.7 in.) is required.
(2) For Frame E with Fan Kit only, clearance of 12 mm (0.5 in.) is required.
Ambient Operating Temperatures
(1) IP 30/NEMA 1/UL Type 1 rating requires installation of the PowerFlex 520-Series IP 30/NEMA 1/UL Type 1 option kit,
catalog number 25-JBAx.
(2) For catalogs 25B-D1P4N104 and 25B-E0P9N104, the temperature listed under theMax. (Derate) column is reduced by 5
°C (9 °F) for all mounting methods.
(3) For catalogs 25B-D1P4N104 and 25B-E0P9N104, the temperature listed under the Max. with Fan Kit (Derate) column is
reduced by 10 °C (18 °F) for vertical and vertical with zero stacking mounting methods only.
(4) Catalogs 25B-D1P4N104 and 25B-E0P9N104 cannot be mounted using either of the horizontal mounting methods.
(5) Requires installation of the PowerFlex 520-Series Control Module Fan Kit, catalog number 25-FANx-70C.
Drive Dimensions
PowerFlex 525 Frames
Ratings are in kW and (HP).
IP20/Open Type
Dimensions are in mm and (in.). Weights are in kg and (lb).
EMC Filters
See the PowerFlex 525 User Manual for instructions on complying with the EMC Directive.
Dimensions are in mm and (in.).
Fuses and Circuit Breakers
Power Wiring
Recommended Shielded Wire
ATTENTION:
•Before installing, configuring, operating or maintaining this product, read
this document and the documents listed in the Additional Resources section
for installing, configuring, or operating equipment. Users should familiarize
themselves with installation and wiring instructions in addition to
requirements of all applicable codes, laws, and standards.
• Installation, adjustments, putting into service, use, assembly, disassembly, and
maintenance shall be carried out by suitably trained personnel in accordance with
applicable code of practice.
• If this equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
• Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application, Installation
and Maintenance of Solid State Controls, publication SGI-1.1, available from your
local Rockwell Automation sales office or online at rok.auto/literature describes
some important differences between solid state equipment and hard-wired
electromechanical devices.
ATTENTION: Do not install, configure, operate or maintain this product until you
have read the product documentation and the documents in the Additional
Resources section for installing, configuring, operating or maintaining equipment.
To get the product documentation go to rok.auto/literature or contact your local
sales office or Rockwell Automation representative.
ATTENTION: Ne pas installer, configurer, exploiter ou maintenir ce produit tant que
vous n’avez pas lu sa documentation et les documents de la rubrique Documents
connexes pour l’installation, la configuration, l’exploitation et la maintenance de
l’équipement. Pour obtenir de la documentation, rendez-vous sur le site
rok.auto/literature ou contactez votre agence commerciale Rockwell Automation
locale ou son représentant.
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Automation di zona.
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PowerFlex® 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001:
Detailed information on the parameters and specifications of the PowerFlex 523 and PowerFlex
525 drives.
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AC Drive Installation Considerations, publication DRIVES-IN003: Provides additional information
needed to properly install PowerFlex AC drives.
Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication
DRIVES-IN001: Provides basic information needed to properly wire and ground PWM AC drives.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1: Provides general
guidelines for installing a Rockwell Automation industrial system.
Frame Screw Size Screw Torque
A M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in)
B M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in)
C M5 (#10…24) 1.56…1.96 N•m (14…17 lb•in)
D M5 (#10…24) 2.45…2.94 N•m (22…26 lb•in)
E M8 (5/16 in.) 6.0…7.4 N•m (53…65 lb•in)
Mounting Enclosure Rating(1) Ambient Temperature
Min. Max.
(No Derate)
Max.
(Derate)(2) Max. with Fan Kit
(Derate)(3)(5)
Vertical IP 20/Open Type
-20 °C (-4
°F)
50 °C (122 °F) 60 °C (140
°F)
70 °C (158 °F)
IP 30/NEMA 1/UL Type 1 45 °C (113 °F) 55 °C (131 °F) –
Vertical, Zero Stacking IP 20/Open Type 45 °C (113 °F) 55 °C (131 °F) 65 °C (149 °F)
IP 30/NEMA 1/UL Type 1 40 °C (104 °F) 50 °C (122
°F)
–
Horizontal with
Control Module Fan Kit(4)(5) IP 20/Open Type 50 °C (122 °F) – 70 °C (158 °F)
Horizontal, Zero Stacking
with
Control Module Fan Kit(4)(5)
IP 20/Open Type 45 °C (113 °F) – 65 °C (149 °F)
Frame 1-Phase
100...120V
1-Phase
200...240V
1-Phase
200...240V
w/ Filter
3-Phase
200...240V
3-Phase
380...480V
3-Phase
380...480V
w/ Filter
3-Phase
525...600V
A0.4
(0.5) 0.4...0.75 (0.5...1.0) 0.4...0.75 (0.5...1.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0)
B 0.75...1.1
(1.0...1.5) 1.5...2.2 (2.0...3.0) 1.5...2.2 (2.0...3.0) 3.7 (5.0) 4.0 (5.0) 4.0 (5.0) 3.70 (5.00)
C– – – 5.5
(7.5) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0)
D– – – 7.5
(10.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0)
E – – – 11.0...15.0
(15.0...20.0) – 18.5...22.0 (25.0...30.0) 18.5...22.0 (25.0...30.0)
Frame A B C D E Ship Weight
A 72 (2.83) 152 (5.98) 172 (6.77) 57.5 (2.26) 140 (5.51) 1.1 (2.4)
B 87 (3.43) 180 (7.09) 172 (6.77) 72.5 (2.85) 168 (6.61) 1.6 (3.5)
C 109 (4.29) 220 (8.66) 184 (7.24) 90.5 (3.56) 207 (8.15) 2.3 (5.0)
D 130 (5.12) 260 (10.24) 212 (8.35) 116 (4.57) 247 (9.72) 3.9 (8.6)
E 185 (7.28) 300 (11.81) 279 (10.98) 160 (6.30) 280 (11.02) 12.9 (28.4)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
50 mm
(2.0 in.) (1)
(2)
50 mm
(2.0 in.)
Esc
Sel
Esc
Sel
25 mm
(1.0 in.)
25 mm
(1.0 in.)
Esc
Sel
Esc
Sel
Esc
Sel
50 mm
(2.0 in.) (1)
Esc
Sel
Esc
Sel
Esc
Sel
Vertical Vertical, Zero Stacking
No clearance required between drives.
Vertical, Zero Stacking with Fan Kit
No clearance required between drives.
Vertical with Fan Kit
Esc
Sel
AC
B
E
D
Catalog No.(1)
(1) Normal and Heavy duty ratings are available for this drive.
Output Ratings Input Ratings Branch Circuit Protection
IP20/Open Type Watts Loss
Normal
Duty
Heavy
Duty
Amps
Voltage
Range
kVA Max Amps(2)
(2) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current
rating.
Fuse Ratings Min./Max.
140M Motor
Protectors
(3) (4) (5)
(3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection
Circuit Breakers Application Ratings.
(4) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will
not trip.
(5) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta,
480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground
systems.
Contactors
HP kW HP kW
100...120V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output
25B-V2P5N104 0.5 0.4 0.5 0.4 2.5 85...132 1.3 9.6 16/20 140M-C2E-C10 100-C12 27.0
25B-V4P8N104 1.0 0.75 1.0 0.75 4.8 85...132 2.5 19.2 25/40 140M-D8E-C20 100-C23 53.0
25B-V6P0N104 1.5 1.1 1.5 1.1 6.0 85...132 3.2 24.0 32/50 140M-F8E-C25 100-C23 67.0
200...240V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output
25B-A2P5N104 0.5 0.4 0.5 0.4 2.5 170...264 1.7 6.5 10/16 140M-C2E-C10 100-C09 29.0
25B-A4P8N104 1.0 0.75 1.0 0.75 4.8 170...264 2.8 10.7 16/25 140M-C2E-C16 100-C12 50.0
25B-A8P0N104 2.0 1.5 2.0 1.5 8.0 170...264 4.8 18.0 25/40 140M-F8E-C25 100-C23 81.0
25B-A011N104 3.0 2.2 3.0 2.2 11.0 170...264 6.0 22.9 32/50 140M-F8E-C25 100-C37 111.0
200...240V AC (-15%, +10%) – 1-Phase Input with EMC Filter, 0...230V 3-Phase Output
25B-A2P5N114 0.5 0.4 0.5 0.4 2.5 170...264 1.7 6.5 10/16 140M-C2E-C10 100-C09 29.0
25B-A4P8N114 1.0 0.75 1.0 0.75 4.8 170...264 2.8 10.7 16/25 140M-C2E-C16 100-C12 53.0
25B-A8P0N114 2.0 1.5 2.0 1.5 8.0 170...264 4.8 18.0 25/40 140M-F8E-C25 100-C23 84.0
25B-A011N114 3.0 2.2 3.0 2.2 11.0 170...264 6.0 22.9 32/50 140M-F8E-C25 100-C37 116.0
200...240V AC (-15%, +10%) – 3-Phase Input, 0...230V 3-Phase Output
25B-B2P5N104 0.5 0.4 0.5 0.4 2.5 170...264 1.2 2.7 6/6 140M-C2E-B40 100-C09 29.0
25B-B5P0N104 1.0 0.75 1.0 0.75 5.0 170...264 2.7 5.8 10/16 140M-C2E-B63 100-C09 50.0
25B-B8P0N104 2.0 1.5 2.0 1.5 8.0 170...264 4.3 9.5 16/20 140M-C2E-C10 100-C12 79.0
25B-B011N104 3.0 2.2 3.0 2.2 11.0 170...264 6.3 13.8 20/32 140M-C2E-C16 100-C23 107.0
25B-B017N104 5.0 3.7 5.0 3.7 17.5 170...264 9.6 21.1 32/45 140M-F8E-C25 100-C23 148.0
25B-B024N104 7.5 5.5 7.5 5.5 24.0 170...264 12.2 26.6 35/63 140M-F8E-C32 100-C37 259.0
25B-B032N104 10.0 7.5 10.0 7.5 32.2 170...264 15.9 34.8 45/70 140M-F8E-C45 100-C43 323.0
25B-B048N104 15.0 11.0 15.0 11.0 48.3 170...264 20.1 44.0 63/90 140M-F8E-C45 100-C60 584.0
25B-B062N104 20.0 15.0 15.0 11.0 62.1 170...264 25.6 56.0 70/125 –100-C72 708.0
380...480V AC (-15%, +10%) – 3-Phase Input, 0...460V 3-Phase Output
25B-D1P4N104 0.5 0.4 0.5 0.4 1.4 323...528 1.7 1.9 3/6 140M-C2E-B25 100-C09 27.0
25B-D2P3N104 1.0 0.75 1.0 0.75 2.3 323...528 2.9 3.2 6/10 140M-C2E-B40 100-C09 37.0
25B-D4P0N104 2.0 1.5 2.0 1.5 4.0 323...528 5.2 5.7 10/16 140M-C2E-B63 100-C09 80.0
25B-D6P0N104 3.0 2.2 3.0 2.2 6.0 323...528 6.9 7.5 10/16 140M-C2E-C10 100-C09 86.0
25B-D010N104 5.0 4.0 5.0 4.0 10.5 323...528 12.6 13.8 20/32 140M-D8E-C16 100-C23 129.0
25B-D013N104 7.5 5.5 7.5 5.5 13.0 323...528 14.1 15.4 20/35 140M-D8E-C20 100-C23 170.0
25B-D017N104 10.0 7.5 10.0 7.5 17.0 323...528 16.8 18.4 25/40 140M-D8E-C20 100-C23 221.0
25B-D024N104 15.0 11.0 15.0 11.0 24.0 323...528 24.1 26.4 35/63 140M-F8E-C32 100-C37 303.0
25B-D030N104 20.0 15.0 15.0 11.0 30.0 323...528 30.2 33.0 45/70 140M-F8E-C45 100-C43 387.0
380...480V AC (-15%, +10%) – 3-Phase Input with EMC Filter, 0...460V 3-Phase Output
25B-D1P4N114 0.5 0.4 0.5 0.4 1.4 323...528 1.7 1.9 3/6 140M-C2E-B25 100-C09 27.0
25B-D2P3N114 1.0 0.75 1.0 0.75 2.3 323...528 2.9 3.2 6/10 140M-C2E-B40 100-C09 37.0
25B-D4P0N114 2.0 1.5 2.0 1.5 4.0 323...528 5.2 5.7 10/16 140M-C2E-B63 100-C09 81.0
25B-D6P0N114 3.0 2.2 3.0 2.2 6.0 323...528 6.9 7.5 10/16 140M-C2E-C10 100-C09 88.0
25B-D010N114 5.0 4.0 5.0 4.0 10.5 323...528 12.6 13.8 20/32 140M-D8E-C16 100-C23 133.0
25B-D013N114 7.5 5.5 7.5 5.5 13.0 323...528 14.1 15.4 20/35 140M-D8E-C20 100-C23 175.0
25B-D017N114 10.0 7.5 10.0 7.5 17.0 323...528 16.8 18.4 25/40 140M-D8E-C20 100-C23 230.0
25B-D024N114 15.0 11.0 15.0 11.0 24.0 323...528 24.1 26.4 35/63 140M-F8E-C32 100-C37 313.0
25B-D030N114 20.0 15.0 15.0 11.0 30.0 323...528 30.2 33.0 45/70 140M-F8E-C45 100-C43 402.0
25B-D037N114 25.0 18.5 20.0 15.0 37.0 323...528 30.8 33.7 45/70 140M-F8E-C45 100-C43 602.0
25B-D043N114 30.0 22.0 25.0 18.5 43.0 323...528 35.6 38.9 50/80 140M-F8E-C45 100-C60 697.0
525...600V AC (-15%, +10%) – 3-Phase Input, 0...575V 3-Phase Output
25B-E0P9N104 0.5 0.4 0.5 0.4 0.9 446...660 1.4 1.2 3/6 140M-C2E-B25 100-C09 22.0
25B-E1P7N104 1.0 0.75 1.0 0.75 1.7 446...660 2.6 2.3 3/6 140M-C2E-B25 100-C09 32.0
25B-E3P0N104 2.0 1.5 2.0 1.5 3.0 446...660 4.3 3.8 6/10 140M-C2E-B40 100-C09 50.0
25B-E4P2N104 3.0 2.2 3.0 2.2 4.2 446...660 6.1 5.3 10/16 140M-C2E-B63 100-C09 65.0
25B-E6P6N104 5.0 3.7 5.0 3.7 6.6 446...660 9.1 8.0 10/20 140M-C2E-C10 100-C09 95.0
25B-E9P9N104 7.5 5.5 7.5 5.5 9.9 446...660 12.8 11.2 16/25 140M-C2E-C16 100-C16 138.0
25B-E012N104 10.0 7.5 10.0 7.5 12.0 446...660 15.4 13.5 20/32 140M-C2E-C16 100-C23 164.0
25B-E019N104 15.0 11.0 15.0 11.0 19.0 446...660 27.4 24.0 32/50 140M-F8E-C25 100-C30 290.0
25B-E022N104 20.0 15.0 15.0 11.0 22.0 446...660 31.2 27.3 35/63 140M-F8E-C32 100-C30 336.0
25B-E027N104 25.0 18.5 20.0 15.0 27.0 446...660 28.2 24.7 35/50 140M-F8E-C32 100-C30 466.0
25B-E032N104 30.0 22.0 25.0 18.5 32.0 446...660 33.4 29.2 40/63 140M-F8E-C32 100-C37 562.0
Location Rating/Type
Standard (Option 1) 600V, 90 °C (194 °F) XHHW2/RHW-2
Anixter B209500-B209507, Belden 29501-29507, or equivalent
Standard (Option 2) Tray rated 600V, 90 °C (194 °F)
RHH/RHW-2 Anixter OLF-7xxxxx or equivalent
Class I & II; Division I & II Tray rated 600V, 90 °C (194 °F)
RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent
A
D
B
CE
F
F
E
GH I
I
Frame
ABCDEFGHI
A55.0
(2.17) 72.0 (2.83) 234.0 (9.21) 30.0 (1.18) 223.0 (8.78) 54.0 (2.13) 20.0 (0.79) 23.0 (0.91) 5.5 (0.22)
B70.0
(2.76) 87.0 (3.43) 270.0 (10.63) 35.0 (1.38) 258.0 (10.16) 58.0 (2.28) 25.0 (0.98) 24.0 (0.94) 5.5 (0.22)
C70.0
(2.76) 109.0 (4.29) 275.0 (10.83) 37.0 (1.46) 263.0 (10.35) 76.0 (2.99) 25.0 (0.98) 28.0 (1.10) 5.5 (0.22)
D80.0
(3.15) 130.0 (5.12) 310.0 (12.20) 33.0 (1.30) 298.0 (11.73) 90.0 (3.54) 33.0 (1.30) 28.0 (1.10) 5.5 (0.22)
E80.0
(3.15) 155.0 (6.10) 390.0 (15.35) 32.0 (1.26) 375.0 (14.76) 110.0 (4.33) 33.0 (1.30) 28.0 (1.10) 5.5 (0.22)

Publication 520-PC001E-EN-P - September 2020 | Supersedes Publication 520-PC001D-EN-P - February 2016
Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in China.
Allen-Bradley, AppView, CustomView, expanding human possibility, FactoryTalk, PowerFlex, QuickView, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.
EtherNet/IP is a trademark of ODVA, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Connect with us.
Power Terminal Block
Power Terminal Block Specifications
Control Terminal Block
General Grounding Requirements
Prepare For Drive Start-Up
LCD Display with QuickView Technology
QuickView® technology enables text to scroll across the LCD display of the PowerFlex 520-series
drive. This allows you to easily configure parameters, troubleshoot faults and view diagnostic
items without using a separate device.
AppView Parameter Groups
The parameters in the AppView® parameter groups can be quickly added to the CustomView™
parameter group by doing the following:
CustomView Parameter Group
You can copy one entire AppView parameter group to the CustomView parameter group as shown
above or add individual parameters as show below.
To delete parameters from the CustomView parameter group:
Fault Codes
To clear a fault – press the Stop key if P045 [Stop Mode] is set to a value between 0...3, cycle
power, set A551 [Fault Clear] to 1 or 2, or cycle digital input if t062, t063, t065...t068 [DigIn TermBlk
xx] is set to 13.
Specifications
Rockwell Automation Support
Use these resources to access support information.
Documentation Feedback
Your comments help us serve your documentation needs better. If you have any suggestions on
how to improve our content, complete the form at rok.auto/docfeedback.
Waste Electrical and Electronic Equipment (WEEE)
Rockwell Automation maintains current product environmental compliance information on
its website at rok.auto/pec.
Terminal Description
L1/R, L2/S, L3/T Input Line Voltage Connection
T1/U, T2/V, T3/W Motor Phase
Connection =Switch any two motor leads to
change forward direction.
DC+, DC- DC Bus Connection
BR+, BR- Dynamic Brake Resistor Connection
Safety Ground – PE
IMPORTANT
Terminal screws may become loose during shipment. Ensure that all
terminal screws are tightened to the recommended torque before
applying power to the drive.
Frame Maximum Wire Size(1)
(1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations.
Minimum Wire Size(1) Torque
A 5.3 mm2(10 AWG) 0.8 mm2(18 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.)
B 8.4 mm2(8 AWG) 2.1 mm2(14 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.)
C 8.4 mm2(8 AWG) 2.1 mm2(14 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.)
D 13.3 mm2(6 AWG) 5.3 mm2(10 AWG) 1.76...2.16 Nm (15.6...19.1 lb-in.)
E26.7mm
2(3 AWG) 8.4 mm2(8 AWG) 3.09...3.77 Nm (27.3...33.4 lb-in.)
IMPORTANT
The MOV to ground jumper must be removed if the drive is installed on
an ungrounded (IT mains) or resistive grounded distribution system.
Tighten screw after jumper removal.
ATTENTION: Power must be applied to the drive to perform the following start-up
procedures. Some of the voltages present are at incoming line potential. To avoid
electric shock hazard or damage to equipment, only qualified service personnel
should perform the following procedure. Thoroughly read and understand the
procedure before beginning. If an event does not occur while performing this
procedure, Do Not Proceed. Remove All Power including user supplied control
voltages. User supplied voltages may exist even when main AC power is not applied
to the drive. Correct the malfunction before continuing.
T2/VL3/TL2/SL1/R T1/U T3/W
T2/VL3/TL2/SL1/R T1/U T3/W
BR+
BR-
DC- DC+
BR+ BR-
DC- DC+
Frame A, B, C and D Frame E
04
05
06
07
01
02
03
08
11
12
13
14
15
16
17
18
19
Digital Common
DigIn TermBlk 05
DigIn TermBlk 06
DigIn TermBlk 07/Pulse
Stop (1)
DigIn TermBlk 02/
Start/Run FWD (2)
DigIn TermBlk 03/
Direction/Run REV
DigIn TermBlk 08
R1
R2
S1
S2
S+
Relay 1 N.O.
Relay 1 Common
+24V DC
+10V DC
0-10V (or ±10V) Input
Analog Common
4-20mA Input
Analog Output
Opto Output 1
Opto Output 2
RJ45 Shield
Comm Common
Opto Common
+24V
+10V
Safety 1
Safety 2
Safety +24V
Typical
SNK wiring
Typical
SRC wiring
R1
S1 S2 S+ 11 12 13 14 15 16 17 18 19
R2 R5 R6 01 02 03 04 05 06 07 08 C1 C2
30V DC
50 mA
Non-inductive
Common
24V (3)
Pot must be
1...10 k ohm
2 W min.
0-10V
0/4-20 mA
SNK
Digital In
DigIn TermBlk 07 Sel
Analog Out
Pulse In
SRCDigital
Input
0/4-20mA
0-10V
SRCSNK
R5
R6
Relay 2 Common
Relay 2 N.C.
C1
C2
Safe-Torque-O
Control I/O Wiring Block Diagram
(1)
IMPORTANT
I/O Terminal 01 is always a stop input. The stopping mode is
determined by the drive setting.
The drive is shipped with a jumper installed between I/O Terminals 01
and 11. Remove this jumper when using I/O Terminal 01 as a stop or
enable input.
(2) Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a
start. Use a maintained input for I/O Terminal 03 to change direction.
(3) When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as
shown, to prevent damage to the output.
U/T1
V/T2
W/T3
R/L1
S/L2
T/L3
SHLD
Esc
Sel
Jumper
Location
Step Key(s) Example Displays
1.
2.
3.
4.
Press the Up Arrow or Down Arrow to scroll to an
AppView group (G1...G8).
Press Enter or Sel to enter a group. The rightmost
digit of the last viewed parameter in that group will
flash.
Press the Up Arrow or Down Arrow to scroll to the
command G1->GC.
Press Enter or Sel to add all the parameters in this
AppView group to the CustomView group. The LCD
display will show a confirmation.
Step Key(s) Example Displays
1.
2.
3.
4.
Press the Up Arrow or Down Arrow to scroll to the
CustomView group (GC).
Press Enter to view the parameters that can be added
to the CustomView group.
Press the Up Arrow or Down Arrow to scroll through
the list of parameters.
Press Enter to add the parameter to the CustomView
group. The LCD display will show a confirmation.
Step Key(s) Example Displays
1.
2.
3.
4.
5.
6.
Press the Up Arrow or Down Arrow to scroll to the
CustomView group (GC).
Press Enter to view the parameters that are in the
CustomView group.
Press the Up Arrow or Down Arrow to scroll to the
command GC---.
Press Enter or Sel to view the parameters that are
stored in the CustomView group.
Press the Up Arrow or Down Arrow to scroll through
the list of parameters.
Press Enter to delete the parameter from the
CustomView group. The LCD display will show a
confirmation.
No. Fault Description
F000 No Fault –
F002(1) Auxiliary Input Check remote wiring. Verify communications programming for intentional fault.
F003 Power Loss Monitor the incoming AC line for low voltage or line power interruption. Check
input fuses. Reduce load.
F004(1) UnderVoltage Monitor the incoming AC line for low voltage or line power interruption.
F005(1) OverVoltage Monitor the AC line for high line voltage or transient conditions. Bus overvoltage
can also be caused by motor regeneration. Extend the decel time or install
dynamic brake resistor.
F006(1) Motor Stalled Increase P041, A442, A444 or A446 [Accel Time x] or reduce load so drive output
current does not exceed the current set by parameter A484 or A485 [Current
Limit x]. Check for overhauling load.
F007(1) Motor Overload An excessive motor load exists. Reduce load so drive output current does not
exceed the current set by parameter P033 [Motor OL Current]. Verify A530 [Boost
Select] setting.
F008(1) Heatsink OvrTmp Check for blocked or dirty heat sink fins. Verify that ambient temperature has
not exceeded the rated ambient temperature. Check fan.
F009(1) CC OvrTmp Check product ambient temperature. Check for airflow obstruction. Check for
dirt or debris. Check Fan.
F012 HW OverCurrent Check programming. Check for excess load, improper A531 [Boost Select]
setting, DC brake volts set too high or other causes of excess current.
F013(2) Ground Fault Check the motor and external wiring to the drive output terminals for a grounded
condition.
F015 Load Loss Verify connections between motor and load. Verify level and time requirements.
F021(1) Output Ph Loss Verify motor wiring and motor.
F029(1) Analog In Loss An analog input is configured to fault on a signal loss. A signal loss has occurred.
Check for broken/loose connections at inputs. Check parameters.
F033 Auto Rstrt Tries Correct the cause of the fault and manually clear.
F038 Phase U to Gnd Check the wiring between the drive and motor. Check motor for grounded phase.
Replace drive if fault cannot be cleared.
F039 Phase V to Gnd
F040 Phase W to Gnd
F041 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition.
Replace drive if fault cannot be cleared.
F042 Phase UW Short
F043 Phase VW Short
Esc
Sel
F W D
ENET LINK
EtherNet/IP
➊
Menu Parameter Group & Description
Basic Display
Commonly viewed drive operating conditions.
Basic Program
Commonly used programmable functions.
Terminal Blocks
Programmable terminal functions.
Communications
Programmable communication functions.
Logic
Programmable logic functions.
Advanced Display
Advanced drive operating conditions.
Advanced Program
Remaining programmable functions.
Fault and Diagnostic
Consists of list of codes for specific fault
conditions.
Modified
Functions from the other groups with values
changed from default.
Network
Network functions that are shown only when
a comm card is used.
AppView and CustomView
Functions from the other groups organized
for specific applications.
No. Display/LED (Color)
➊ENET (Steady) – Adapter connected to
network and drive controlled via
Ethernet.
ENET (Flashing) – Adapter connected
to network but drive not controlled via
Ethernet.
LINK (Steady) – Adapter connected to
network but not transmitting data.
LINK (Flashing) – Adapter connected to
network and transmitting data.
➋Fault Status (Red)
Key Name Key Name
Escape Enter
Up Arrow
Down Arrow
Select Stop
Esc
Sel
➋
Key Name Key Name
Start Reverse
Potentiometer
or
Sel
or
or
Sel
or
F W D
F W D
F W D
or
or
F W D
F W D
PROGR A M
F W D
or
or
Sel
or
or
F W D
F W D
F W D
F W D
PROGR A M
F W D
F048(1) Params Defaulted The drive was commanded to write default values to EEPROM. Clear the fault or
cycle power to the drive. Program the drive parameters as needed.
F059(1) Safety Open Both of the safety inputs (Safety 1, Safety 2) are not enabled. Check safety input
signals. If not using safety, verify and tighten jumper for I/O terminals S1, S2 and
S+.
F063(1) SW OverCurrent Verify connections between motor and load. Verify level and time requirements.
F064 Drive Overload Reduce load or extend Accel Time.
F070 Power Unit Check maximum ambient temperature has not been exceeded. Cycle power.
Replace drive if fault cannot be cleared.
F071 DSI Net Loss Cycle power. Check communications cabling. Check Modbus or DSI setting.
Check Modbus or DSI status.
F072 Opt Net Loss Cycle power. Check communications cabling. Check network adapter setting.
Check external network status.
F073 EN Net Loss Cycle power. Check communications cabling. Check EtherNet/IP™ setting. Check
external network status.
F080 Autotune Failure The autotune function was either cancelled by the user of failed. Restart
procedure.
F081 DSI Comm Loss Cycle power. Check communications cabling. Check Modbus or DSI setting.
Check Modbus or DSI status. Modify using C125 [Comm Loss Action]. Connecting
I/O terminals C1 and C2 to ground may improve noise immunity.
Replace wiring, Modbus master device or control module.
F082 Opt Comm Loss Cycle power. Reinstall option card in drive. Modify using C125 [Comm Loss
Action]. Replace wiring, port expander, option card or control module.
F083 EN Comm Loss Cycle power. Check EtherNet/IP setting. Check drive’s Ethernet settings and
diagnostic parameters. Modify using C125 [Comm Loss Action]. Replace wiring,
Ethernet switch or control module.
F091 Encoder Loss Check Wiring. If P047, P049 or P051 [Speed Referencex] = 16 “Positioning” and
A535 [Motor Fdbk Type] = 5 “Quad Check”, swap the Encoder channel inputs or
swap any two motor leads. Replace encoder.
F094 Function Loss Close input to the terminal and cycle power.
F100 Parameter Chksum Set P053 [Reset to Defalts] to 2 “Factory Rset”.
F101 External Storage Set P053 [Reset to Defalts] to 2 “Factory Rset”.
F105 C Connect Err Clear fault and verify all parameter settings. Do not remove or install the control
module while power is applied.
F106 Incompat C-P The control module could not recognize the power module. Cycle power. Flash
with newer firmware version.
Replace drive if fault cannot be cleared.
F107 Replaced C-P The control module was mounted to a power module with a different power
rating. Set P053 [Reset to Defalts] to any of the reset options.
F109 Mismatch C-P The control module was mounted to a different drive type power module. Set
P053 [Reset to Defalts] to any of the reset options.
F110 Keypad Membrane Keypad membrane failure/disconnected. Cycle power.
Replace control module if fault cannot be cleared.
F111 Safety Hardware Safety input enable hardware malfunction. One of the safety inputs is not
enabled. Check safety input signals. If not using safety, verify andtighten jumper
for I/O terminals S1, S2 and S+.
Replace control module if fault cannot be cleared.
F114 uC Failure Cycle power. Replace control module if fault cannot be cleared.
F122 I/O Board Fail Cycle power. Replace drive or control module if fault cannot be cleared.
F125 Flash Update Req Perform a firmware flash update operation to attempt to load a valid set of
firmware.
F126 NonRecoverablErr Clear fault or cycle power to the drive. Replace drive or control module if fault
cannot be cleared.
F127 DSIFlashUpdatReq Perform a firmware flash update operation using DSI communications to
attempt to load a valid set of firmware.
(1) This fault may be cleared by the auto-restart routine and will be attempted a number of times based on the value set
in parameter A541 [Auto Rstrt Tries].
(2) This fault may be cleared by the auto-restart routine and will be attempted only once. It ignores the value set in
parameter A541 [Auto Rstrt Tries].
Input/Output Ratings Approvals
Output Frequency:
0...500 Hz
(Programmable)
Efficiency:
97.5% (Typical)
Digital Control Inputs (Input Current = 6 mA) Analog Control Inputs
SRC (Source) Mode:
18...24V = ON
0...6V = OFF
SNK (Sink) Mode:
0...6V = ON
18...24V = OFF
4-20 mA Analog: 250 input impedance
0-10V DC Analog: 100 kinput impedance
External Pot: 1...10 k, 2 W min.
Control Output
Programmable Output, Form A and Form B
Resistive Rating: 3.0 A @ 30V DC, 125V AC and 240V AC
Inductive Rating: 0.5 A @ 30V DC, 125V AC and 240V AC
Opto Outputs
30V DC, 50 mA
Non-inductive
Analog Outputs (10-bit)
0-10V: 1 kmin.
4-20 mA: 525 max.
Fuses and Circuit Breakers
Recommended Fuse Type: UL Class J, T or Type BS88; 600V (550V) or equivalent.
Recommended Circuit Breakers: HMCP or equivalent.
Protective Features
Motor Protection:
I2t overload protection – 150% for 60 s, 200% for 3 s (Provides Class 10 protection)
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage:
100...120V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 150V AC incoming line)
200...240V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line)
380...480V AC Input – Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line)
525...600V AC Input – Trip occurs @ 1005V DC bus voltage (equivalent to 711V AC incoming line)
Under Voltage:
100...120V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 75V AC incoming line)
200...240V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 150V AC incoming line)
380...480V AC Input – Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line)
525...600V AC Input – If P038 = 3 “600V” trip occurs @ 487V DC bus voltage (344V AC incoming line);
– If P038 = 2 “480V” trip occurs @ 390V DC bus voltage (275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 s - typical value 2 s
Faultless Power Ride Through: 100 ms
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Product
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Download Center
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Download firmware, associated files (such as
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notes. rok.auto/pcdc
At the end of life, this equipment should be collected separately from
any unsorted municipal waste.
No. Fault Description
UL
®
L
I
S
T
E
D
9
6
6
X
I
N
D
C
O
N
T
E
Q
UL508C UL
®
L
I
S
T
E
D
9
6
6
X
I
N
D
C
O
N
T
E
Q
C
CSA 22.2
LV Directive 2014/35/EU: EN 61800-5-1
EMC Directive 2014/30/EU: EN 61800-3
Machine Directive 2006/42/EC: EN 60261
ATEX Directive 2014/34/EU: EN 50495
RoHS Directive 2011/65/EU
N223
AC 156
KCC: Article 58-2 of Radio Waves Act, Clause 3
Lloyds Register: Approval Certificate 12/10068(E1)
SEMI F47
Low Voltage TP TC 004/2011
EMC TP TC 020/2011
II (2) G D
Functional
Safety
Type
Approved
www.tuv.com
ID 0600000000