Rockwell Automation Reliance electric 6SB401 Series User manual

Instruction Manual
SP600 AC Drive
User Manual
Version 3.0
6SB401 Series
20 HP to 200 HP @ 460 VAC
20 HP to 150 HP @ 575 VAC
D2-3501-5
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©2004 Rockwell Automation. All rights reserved.
The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety
considerations:
Important: Identifies information that is critical for successful application and
understanding of the product.
The thick black bar shown on the outside margin of this page will be used
throughout this instruction manual to signify new or revised text or figures.
!
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death,
property damage, or economic loss.
ControlNet is a trademark of ControlNet International Ltd.
DeviceNet is a trademark of Open DeviceNet Vendor Association.
SP600, VS Utilities, and Reliance are trademarks of Rockwell Automation.
!
ATTENTION: Only qualified personnel familiar with the
construction and operation of this equipment and the hazards
involved should install, adjust, operate, or service this
equipment. Read and understand this document in its entirety
before proceeding. Failure to observe this precaution could
result in severe bodily injury or loss of life.
ATTENTION: DC bus capacitors retain hazardous voltages
after input power has been removed. After disconnecting input
power, wait five minutes for the DC bus capacitors to discharge
and then check the voltage with a voltmeter to ensure the DC
bus capacitors are discharged before touching any internal
components. Failure to observe this precaution could result in
severe bodily injury or loss of life.
ATTENTION: The drive can operate at and maintain zero
speed. The user is responsible for assuring safe conditions for
operating personnel by providing suitable guards, audible or
visual alarms, or other devices to indicate that the drive is
operating, or may operate, at or near zero speed. Failure to
observe this precaution could result in severe bodily injury or
loss or life.
ATTENTION: The drive contains ESD- (Electrostatic
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing, or
repairing the drive. Erratic machine operation and damage to,
or destruction of, equipment can result if this procedure is not
followed. Failure to observe this precaution can result in bodily
injury.
ATTENTION: The user must provide an external, hardwired
emergency stop circuit outside of the drive circuitry. This
circuitry must disable the system in case of improper
operation. Uncontrolled machine operation may result if this
procedure is not followed. Failure to observe this precaution
could result in bodily injury.
ATTENTION: The user is responsible for conforming with all
applicable local and national codes. Failure to observe this
precaution could result in damage to, or destruction of, the
equipment.
Trademarks not belonging to Rockwell Automation are property of their
respective companies.
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Contents
I
C
ONTENTS
Chapter 1 Introduction
1.1 Manual Conventions ...................................................... 1-1
1.2 Getting Assistance from Reliance Electric..................... 1-1
Chapter 2 About the Drive
2.1 Identifying the Drive by Model Number.......................... 2-1
2.2 Power and NEMA Enclosure Ratings ............................ 2-2
2.3 Overview of SP600 Features......................................... 2-4
2.3.1 Analog Inputs....................................................... 2-4
2.3.2 Analog Outputs.................................................... 2-5
2.3.3 Digital Outputs ..................................................... 2-5
2.3.4 Multiple Control Modes........................................ 2-5
2.3.5 Multiple Stop Methods ......................................... 2-6
2.3.6 Multiple Speed Control Methods ......................... 2-6
2.3.7 Auto/Manual Reference Selection ....................... 2-6
2.3.8 Seven Preset Frequency Setpoints ..................... 2-7
2.3.9 Motor-Operated Potentiometer (MOP) Function . 2-7
2.3.10 Auto Restart (Reset/Run) .................................... 2-7
2.3.11 Autotune .............................................................. 2-8
2.3.12 Drive Protection Current Limit ............................. 2-8
2.3.13 Drive Overload Protection ................................... 2-9
2.3.14 Motor Overload Protection................................. 2-10
2.3.15 .Shear Pin Fault................................................. 2-10
2.3.16 .Drives Peripheral Interface (DPI)...................... 2-10
2.3.17 Network Data Transfer via Datalinks ................. 2-11
2.3.18Programmable Parameter Access Levels and
Protection .......................................................... 2-11
2.3.19 Process PI Loop ................................................ 2-11
2.3.20 S Curve.............................................................. 2-12
2.3.21Three Skip Bands (Avoidance Frequencies) ..... 2-12
2.3.22 Flying Start ........................................................ 2-12
2.3.23 Voltage Class .................................................... 2-12
2.3.24 Motor Cable Lengths ........................................ 2-13
2.3.25 Economizer Mode............................................. 2-13
2.3.26 Fan Curve ......................................................... 2-13
2.3.27Programmable Parameter Access Levels and
Protection .......................................................... 2-14
2.3.28 User Sets........................................................... 2-14
2.3.28.1Normal Mode...................................... 2-14
2.3.28.2Dynamic Mode ................................... 2-15
2.4 CE Conformity ............................................................. 2-17
2.4.1 Essential Requirements for CE Compliance ..... 2-18
2.5 Drive Connections ....................................................... 2-19
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II
SP600 AC Drive User Manual
2.6 Drive Communication Options ..................................... 2-21
2.7 Remote Operator Interface .......................................... 2-21
2.7.1 Connecting the Remote OIM or VS Utilities
to the Drive................................................................... 2-21
2.8 PC-Based Utility........................................................... 2-22
Chapter 3 Mounting the Drive
3.1 General Requirements for the Installation Site .............. 3-2
3.1.1 Verifying Power Module AC Input Ratings Match
Available Power................................................... 3-2
3.1.1.1 Unbalanced or Ungrounded Distribution
Systems ................................................ 3-2
3.1.1.2 Input Power Conditioning...................... 3-4
3.1.1.3 AC Input Phase Selection (60HP and
Larger) .................................................. 3-4
3.1.1.4 Selecting/Verifying Fan Voltage (60HP and
Larger) .................................................. 3-4
3.1.2 Making Sure Environmental Conditions are Met . 3-5
3.1.3 Minimum Mounting Clearances ........................... 3-6
3.1.4 Drive Dimensions and Weights............................ 3-7
3.2 Mounting the Drive....................................................... 3-11
3.2.1 Verifying the Drive’s Watts Loss Rating............. 3-11
Chapter 4 Wiring Requirements for the Drive
4.1 Power Wiring.................................................................. 4-1
4.1.1 Power Wire Sizes ................................................ 4-3
4.1.2 Using Input/Output Contactors ............................ 4-4
4.2 Control and Signal Wire Sizes ....................................... 4-5
4.3 Recommended Motor Lead Lengths.............................. 4-5
4.3.1 Reflected Wave Compensation ........................... 4-6
4.4 Selecting Input Line Branch Circuit Protection............... 4-9
4.5 Verifying Power Module Output Current Rating
is Greater than Motor Full Load Amps........................... 4-9
Chapter 5 Finding Wire-Routing Locations and Grounding
5.1 Routing Input, Motor Output, Ground, and Control Wiring
for the Drive................................................................... 5-1
5.2 Grounding the Drive....................................................... 5-4
Chapter 6 Installing Power Wiring
6.1 Opening the Cover......................................................... 6-1
6.2 Installing Output Power Wiring....................................... 6-2
6.3 Installing Input Wiring..................................................... 6-3
6.3.1 Installing an Optional Transformer and Reactor .. 6-3
6.3.2 Installing Fuses for Branch Circuit Protection...... 6-4
6.3.3 Installing the Required Input Disconnect ............. 6-4
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Contents
III
6.3.4 Installing Power Wiring from the AC Input Line to the
Drive’s Power Terminals ..................................... 6-4
Chapter 7 Installing Control Wiring
7.1 Stop Circuit Requirements............................................. 7-1
7.1.1 User-Initiated Stopping ........................................ 7-2
7.2 Control and Signal Inputs .............................................. 7-2
7.3 Removing the I/O Terminal Block.................................. 7-2
7.4 Wiring the Signal and Control I/O .................................. 7-2
7.5 I/O Wiring Examples ...................................................... 7-6
7.6 Wiring Diagram - Control and Motor .............................. 7-7
7.7 Speed Reference Control ............................................ 7-10
7.7.1 Auto Reference Sources ................................... 7-10
7.7.2 Manual Reference Sources ............................... 7-10
7.7.3 Changing Reference Sources ........................... 7-11
7.7.4 Auto/Manual Control.......................................... 7-11
7.8 Remote OIM Configuration .......................................... 7-12
Chapter 8 Completing the Installation
8.1 Checking the Installation................................................ 8-1
8.2 Powering Up after Installation is Complete.................... 8-2
Chapter 9 Using the Start-Up Routines on the LCD OIM
9.1 Preparing for Start-Up.................................................... 9-1
9.2 Running the Start-Up Routines...................................... 9-2
9.2.1 Sensorless Vector Performance.......................... 9-4
9.2.2 High Speed Operation (>120 Hz) ........................ 9-5
9.3 Start/Stop Control .......................................................... 9-5
9.4 Speed Reference........................................................... 9-6
9.5 Changing the Speed of the Drive (Setpoint Control) ..... 9-6
Chapter 10 Programming Basics
10.1 About Parameters........................................................ 10-1
10.2 How Parameters are Organized .................................. 10-2
10.3 Accessing the Parameters........................................... 10-3
10.3.1 Selecting the Parameter Access Level.............. 10-4
10.3.2 Restricting Access to Other Parameter Levels.. 10-5
10.4 Ensuring Program Security.......................................... 10-6
Chapter 11 Parameter Descriptions
Chapter 12 Troubleshooting the Drive
12.1 Verifying that DC Bus Capacitors are Discharged
Before Servicing the Drive ......................................... 12-1
12.2 Determining Precharge Board Status Using the LED
Indicators (Frames 5 & 6 Only) ................................... 12-3
12.3 Determining Drive Status Using the Ready LED ......... 12-4
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IV
SP600 AC Drive User Manual
12.4 About Alarms ............................................................... 12-5
12.4.1 About the Alarm Queue ..................................... 12-5
12.4.2 Alarm Descriptions............................................. 12-6
12.5 About Faults................................................................. 12-9
12.5.1 About the Fault Queue..................................... 12-10
12.5.2 Clearing Faults................................................. 12-11
12.5.3 Fault Descriptions and Corrective Actions....... 12-12
12.6 Common Symptoms and Corrective Actions ............. 12-19
12.7 Replacement Parts .................................................... 12-23
12.8 Troubleshooting the Drive Using the LCD OIM.......... 12-23
12.8.1 Accessing the Fault Queue.............................. 12-24
12.8.2 Accessing the Fault Parameters...................... 12-25
12.8.3 Accessing the Drive Status Parameters .......... 12-25
12.8.4 Determining the Product Version..................... 12-26
12.8.5 Contacting Tech Support for Assistance ......... 12-28
Appendix A Technical Specifications
Appendix B Using the LCD OIM
Appendix C Parameters Cross-Referenced by Name
Appendix D Analog Input Selection Path
Appendix E Process PI Block Diagram
Appendix F Record of User Settings: Advanced Access Level
Index
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Contents
V
List of Figures
Figure 2.1 – Identifying the Drive by Model Number................................... 2-2
Figure 2.2 – Normal Mode Operation ....................................................... 2-14
Figure 2.3 – Dynamic Mode Operation..................................................... 2-16
Figure 2.4 – Drive Connections ................................................................ 2-20
Figure 3.1 – Typical Jumper Locations ...................................................... 3-3
Figure 3.2 – Selecting Input Phase and Fan Voltage (60HP and Larger)... 3-5
Figure 3.3 – Minimum Mounting Clearances .............................................. 3-6
Figure 3.4 – Panel-Mount Drive Dimensions - Frames 2 and 3.................. 3-7
Figure 3.5 – Panel Mount Drive Dimensions - Frame 4.............................. 3-8
Figure 3.6 – Panel-Mount Drive Dimensions - Frame 5.............................. 3-9
Figure 3.7 – Panel-Mount Drive Dimensions - Frame 6............................ 3-10
Figure 4.1 – How to Calculate Typical Motor Lead Lengths ....................... 4-6
Figure 4.2 – Inverter and Motor Line-to-line Voltages................................. 4-7
Figure 4.3 – Motor Overvoltage as a Function of Cable Length ................. 4-8
Figure 5.1 – Wire Routing and Terminal Block Locations
(Frame 2 Shown) .................................................................. 5-2
Figure 5.2 – Wire Routing and Terminal Block Locations
(Frame 5 Shown) .................................................................. 5-3
Figure 5.3 – Typical Grounding................................................................... 5-4
Figure 5.4 – Single-Point Grounding/Panel Layout..................................... 5-5
Figure 6.1 – Opening the Drive Cover ........................................................ 6-1
Figure 6.2 – Power Terminal Block............................................................. 6-5
Figure 7.1 – Typical Wiring Diagram........................................................... 7-7
Figure 7.2 – Wiring Diagram - Default Drive Configuration......................... 7-9
Figure 7.3 – Speed Reference Control Flowchart..................................... 7-11
Figure 7.4 – Speed Reference Selection.................................................. 7-13
Figure 9.1 – Accessing the Start-Up Routines............................................ 9-2
Figure 9.2 – Start-Up Menu ........................................................................ 9-2
Figure 9.3 – Start/Stop Control using the Local OIM .................................. 9-5
Figure 9.4 – Two-Wire and Three-Wire Start/Stop Control......................... 9-5
Figure 9.5 – Analog Speed Reference........................................................ 9-6
Figure 10.1 – Example of Parameter Organization................................... 10-2
Figure 10.2 – Accessing the Parameters Using the LCD OIM.................. 10-3
Figure 10.3 – Selecting the Parameter Access Level............................... 10-4
Figure 10.4 – Setting the Access Level Password.................................... 10-5
Figure 10.5 – Setting the Write-Protect Password.................................... 10-6
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VI
SP600 AC Drive User Manual
Figure 11.1 – Motor Overload Hertz........................................................ 11-11
Figure 11.2 – Custom V/Hz Curve .......................................................... 11-12
Figure 11.3 – Fan/Pump Curve............................................................... 11-13
Figure 11.4 – Speed Limits ..................................................................... 11-13
Figure 11.5 – Compensation (56) ........................................................... 11-14
Figure 11.6 – Speed Control Method...................................................... 11-19
Figure 11.7 – Speed Limits ..................................................................... 11-20
Figure 11.8 – Trim Input Select............................................................... 11-26
Figure 11.9 – Trim Out Select (118)........................................................ 11-27
Figure 11.10 – PI Configuration (124)..................................................... 11-29
Figure 11.11 – PI Control (125)............................................................... 11-31
Figure 11.12 – PI Preload Value............................................................. 11-34
Figure 11.13 – PI Status (134)................................................................ 11-35
Figure 11.14 – Save OIM Ref (192)........................................................ 11-51
Figure 11.15 – Save MOP Ref (194)....................................................... 11-52
Figure 11.16 – Dyn UserSet Cnfg........................................................... 11-56
Figure 11.17 – DynUsrSetSel ................................................................. 11-57
Figure 11.18 – Drive Status 1 (209)........................................................ 11-58
Figure 11.19 – Drive Status 2 (210)........................................................ 11-59
Figure 11.20 – Drive Alarm 1 (211)......................................................... 11-60
Figure 11.21 – Drive Alarm 2 (212)......................................................... 11-60
Figure 11.22 – Start Inhibits (214)........................................................... 11-61
Figure 11.23 – Dig In Status (216).......................................................... 11-62
Figure 11.24 – Dig Out Status (217) ....................................................... 11-63
Figure 11.25 – Status 1 @ Fault (227).................................................... 11-65
Figure 11.26 – Status 2 @ Fault (228).................................................... 11-65
Figure 11.27 – Alarm 1 @ Fault (229) .................................................... 11-66
Figure 11.28 – Alarm 2 @ Fault (230) .................................................... 11-66
Figure 11.29 – Fault Config 1 (238) ........................................................ 11-68
Figure 11.30 – Alarm Config 1 (259)....................................................... 11-69
Figure 11.31 – Drive Logic Rslt (271) ..................................................... 11-70
Figure 11.32 – Manual Mask (286) ......................................................... 11-71
Figure 11.33 – Stop Owner ..................................................................... 11-72
Figure 11.34 – Manual Owner................................................................. 11-72
Figure 11.35 – Anlg In Config (320)........................................................ 11-76
Figure 11.36 – Anlg In Sqr Root (321) .................................................... 11-76
Figure 11.37 – Analog Out Config........................................................... 11-80
Figure 11.38 – Anlg Out Absolute (341).................................................. 11-80
Figure 12.1 – Location of DC Bus Voltage Measuring Points................... 12-2
Figure 12.2 – Location of Precharge Status LED...................................... 12-3
Figure 12.3 – Location of the Ready LED................................................. 12-4
Figure 12.4 – Sample Fault Screen on the LCD OIM ............................. 12-10
Figure 12.5 – Accessing the Fault Queue............................................... 12-24
Figure 12.6 – Sample Fault Queue Entry................................................ 12-24
Figure 12.7 – Accessing the Fault Parameters....................................... 12-25
Figure 12.8 – Accessing the Drive Status Parameters ........................... 12-25
Figure 12.9 – Accessing the Device Version Information ....................... 12-26
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Contents
VII
Figure 12.10 – Device Version Screens at Product
and Component Levels............................................... 12-26
Figure 12.11 – Accessing the OIM Version Information ......................... 12-27
Figure 12.12 – OIM Version Screens at the Product
and Component Levels............................................... 12-27
Figure 12.13 – Accessing the Device Item Information .......................... 12-27
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VIII
SP600 AC Drive User Manual
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Contents
IX
List of Tables
Table 2.1 – Power Ratings.......................................................................... 2-3
Table 2.2 – Power Ratings.......................................................................... 2-4
Table 2.3 – SP600 AC Drive EN1800-3 EMC Compatibility..................... 2-18
Table 2.4 – Identification of Drive Connections ........................................ 2-19
Table 2.5 – Standard Kits and Options..................................................... 2-21
Table 2.6 – Remote OIM Model Number and Instruction
Manual Number ................................................................... 2-21
Table 2.7 – PC-Based Utility Model Number and Instruction
Manual Number ................................................................... 2-22
Table 4.1 – Recommended Shielded Wire ................................................. 4-3
Table 4.2 – Power Terminal Block Specifications....................................... 4-3
Table 4.3 – Recommended Signal and Control Wire.................................. 4-5
Table 4.4 – AC Line Input Fuse Selection Values ................................... 4-10
Table 4.5 – AC Line Input Fuse Selection Values ................................... 4-11
Table 6.1 – Terminal Tightening Torques................................................... 6-2
Table 6.2 – AC Line Reactors..................................................................... 6-3
Table 6.3 – Power Terminal Descriptions................................................... 6-6
Table 7.1 – Wiring Signal and Control I/O to the Terminal Block................ 7-3
Table 7.2 – Parameter Configuration for Figure 7.1 Wiring Example ......... 7-8
Table 9.1 – Quickstart Parameters ............................................................. 9-3
Table 11.1 – Parameter List...................................................................... 11-2
Table 11.2 – Default Values for Preset Speeds 1-7................................ 11-25
Table 11.3 – Sleep-Wake Mode ............................................................. 11-47
Table 11.4 – Dynamic User Set Mode .................................................... 11-56
Table 11.5 – Analog Output Scaling ....................................................... 11-82
Table 11.6 – Speed Select Inputs........................................................... 11-84
Table 11.7 – Default Values for Parameters 361-366............................. 11-84
Table 11.8 – Drive Response to Jog Forward and Jog Reverse Inputs . 11-86
Table 11.9 – Effect of Speed Select Input State on Selected Reference11-88
Table 12.1 – Precharge Board LED Indicators ......................................... 12-3
Table 12.2 – Ready LED Status Definitions.............................................. 12-4
Table 12.3 – Types of Alarms................................................................... 12-5
Table 12.4 – Alarm Descriptions............................................................... 12-6
Table 12.5 – Alarm Names Cross-Referenced by Alarm Numbers .......... 12-8
Table 12.6 – Fault Types .......................................................................... 12-9
Table 12.7 – Fault Descriptions and Corrective Actions......................... 12-12
Table 12.8 – Fault Names Cross-Referenced by Fault Number............. 12-18
Table 12.9 – Drive Does Not Start From Terminal Block Logic .............. 12-19
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X
SP600 AC Drive User Manual
Table 12.10 – Drive Does Not Start From OIM.......................................12-20
Table 12.11 – Drive Does Not Respond to Changes in Speed
Command......................................................................12-21
Table 12.12 – Motor and/or Drive Will Not Accelerate to Commanded
Speed............................................................................12-22
Table 12.13 – Motor Operation is Unstable ............................................12-22
Table 12.14 – Stopping the Drive Results in a Decel Inhibit Fault ..........12-23
Table 12.15 – OIM Cables ......................................................................12-23
Table 12.16 – Drive Unit .........................................................................12-23
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Introduction
1-1
C
HAPTER
1
Introduction
This manual is intended for qualified electrical personnel familiar
with installing, programming, and maintaining AC drives.
This manual contains information on:
•Installing and wiring the SP600 drive
•Programming the drive
•Troubleshooting the drive
The latest version of this manual is available from
or http://www.reliance.com/docs_onl/online_stdrv.htm.
1.1 Manual Conventions
Parameter names: In most instances, parameter names are shown
as the parameter name followed by the parameter number. For
example: PI Control (125).
1.2 Getting Assistance from Reliance
Electric
If you have any questions or problems with the products described
in this instruction manual, contact your local Reliance Electric sales
office.
For technical assistance, call 1-864-284-5444. Before calling,
please review the troubleshooting section of this manual and check
the standard drives website for additional information. When you
call this number, you will be asked for the drive model number and
this instruction manual number. Also, please have your product
version number ready (refer to chapter 12).
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1-2
SP600 AC Drive User Manual
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About the Drive
2-1
C
HAPTER
2
About the Drive
The SP600 AC drive is a pulse-width-modulated (PWM) drive that
provides general purpose (sensorless vector or volts/hertz)
regulation for a broad range of applications requiring adjustable
speed control of motors.
This chapter provides information about the SP600 AC drive,
including:
•Information on identifying the drive
•Descriptions of NEMA ratings
•Descriptions of features
•A description of drive connections and communication options
2.1 Identifying the Drive by Model
Number
Each SP600 AC drive can be identified by its model number, as
shown in figure 2.1. The model number is on the shipping label and
the drive nameplate. The model number includes the drive and any
factory-installed options. Model numbers and drive power ratings
are provided in table 2.1.
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2-2
SP600 AC Drive User Manual
2.2 Power and NEMA Enclosure Ratings
Each of the SP600 AC drives in the 6SB401 Series has a NEMA 1
rating:
•NEMA 1: Vented. Intended for general-purpose indoor
applications.
Tables 2.1 and 2.2 provide a listing of the drives and their ratings.
Figure 2.1 – Identifying the Drive by Model Number
@480 VAC
027 = 27 A, 20 HP/15 kW
034 = 34 A, 25 HP/18.5 kW
040 = 40 A, 30 HP/22 kW
052 = 52 A, 40 HP/30 kW
065 = 65 A, 50 HP/37 kW
077 = 77 A, 60 HP/45KW
096 = 96 A, 75 HP/55 kW
125 = 125 A, 100 HP/55 kW
156 = 156 A, 125 HP/90 KW
180 = 180 A, 150 HP/110 KW
248 = 248 A, 200 HP/132 KW
@575 VAC
022 = 22 A, 20 HP/15 kW
027 = 27 A, 25 HP/18.5 kW
032 = 32 A, 30 HP/22 kW
041 = 41 A, 40 HP/30 kW
052 = 52 A, 50 HP/37 kW
062 = 62 A, 60 HP/45 kW
077 = 77 A, 75 HP/55 kW
099 = 99 A, 100 HP/75 kW
125 = 125 A, 125 HP/90 kW
144 = 144 A, 150 HP/110 kW
A = 24 VDC I/O Card
B = 120 VAC I/O Card
Reserved
Always = N
A = EMC Filter
N = Without Filter
Bus Regulation
T = Transistor
N = None
6SB 4 01 - 027 C T A N A
6SB = SP600 Bookshelf
4 = 380-480 V
5 = 575 V
01 = NEMA 1 / IP20
B = Blank OIM
C = LCD OIM
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About the Drive
2-3
Table 2.1 – Power Ratings
Model
Number
Frame
Output Amps
Nominal Power
Ratings
Input
KVA
@480
VAC
Input
Amps
@ 480
VAC
Watts
Loss @
4 kHz
@ 480
VAC
480 VAC 400 VAC
110% OL
Duty
150% OL
Duty
Cont
1
Min
3
Sec Cont
1
Min
3
Sec kW HP kW HP
-027xxxxx 2 27 33 44 30 33 45 15 20 11 15 20.6 24.8 394 -034xxxxx 2 34 40.5 54 37 45 60 18.5 25 15 20 25.9 31.2 441 -040xxxxx 3 40 51 68 43 56 74 22 30 18.5 25 30.5 36.7 459 -052xxxxx 3 52 60 80 56 64 86 30 40 22 30 39.7 47.7 610 -065xxxxx 3 65 78 104 72 84 112 37 50 30 40 49.6 59.6 717 -077xxxxx 4 77 97.5 130 85 108 144 45 60 37 50 60.1 72.3 974 -096xxxxx 5 96 106 144 105 116 158 55 75 - - 74.9 90.1 1146
77 116 154 85 128 170 - - 45 60 60.1 72.3 974
-125xxxxx 5 125 138 163 125 138 163 55 100 - - 97.6 117 1475
96 144 168 96 144 168 - - 45 75 74.9 90.1 1146
-156xxxxx 6 156 172 234 170 187 255 93 125 - 1 122 147 1827
125 188 250 140 210 280 - - 75 100 109 131 1475
-180xxxxx 6 180 198 270 205 220 289 110 150 - - 141 169 2297
156 234 312 170 255 313 - - 100 125 122 147 1827
-248xxxxx 6 248 273 372 260 286 390 132 200 - - 194 233 32701
180 270 360 205 305 410 - - 110 150 141 169 22971
1248 amp drives rated at 2 kHz
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2-4
SP600 AC Drive User Manual
Refer to Appendix A for drive technical specifications.
2.3 Overview of SP600 Features
This section provides an overview of the features in the SP600 AC
drive.
2.3.1 Analog Inputs
There are two general-purpose analog inputs that can be
configured either as voltage (±10 VDC or current (4-20 mA) inputs.
These inputs are configured via parameters to provide some
flexibility.
The analog inputs provide input signals that can be used for the
following purposes:
•Provide a value to Speed Ref A (Speed Ref A Sel (90))
•Provide a trim signal to Speed Ref A (Trim in Sel (117))
Table 2.2 – Power Ratings
Model
Number
Frame
Output Amps
Nominal Power
Ratings
Input
KVA
@
575
VAC
Input
Amps
@
575
VAC
Watts
Loss
@
4 kHz
@
575
VAC
575 VAC
110% OL
Duty
150% OL
Duty
Cont
1
Min
3
SeckWHPkWHP
-022xxxxx 2 22 25.5 34 15 20 11 15 20.1 20.2 334
-027xxxxx 2 27 33 44 18.5 25 15 20 24.7 24.8 376
-032xxxxx 3 32 40.5 54 22 30 18.5 25 29.3 29.4 408
-041xxxxx 3 41 48 64 30 40 22 30 37.4 37.6 552
-052xxxxx 3 52 61.5 82 37 50 30 40 47.5 47.7 689
-062xxxxx 4 62 78 104 45 60 37 50 58 58.2 797
-077xxxxx 5 77 85 116 55 75 - - 72 72.3 1653
63 94 126 - - 45 60 58 58.2 910
-099xxxxx 5 99 109 126 75 100 - - 92.5 92.9 2243
77 116 138 - - 55 75 72 72.3 1752
-125xxxxx 6 125 138 188 90 125 - - 116.5 117 2386
99 149 198 - - 75 100 92.6 93 2336
-144xxxxx 6 144 158 216 110 150 - - 134.5 135 2836
125 188 250 - - 90 125 116.7 117 2498
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About the Drive
2-5
•Provide a reference when the terminal block has assumed
manual control of the reference (TB Man Ref Sel (96))
•Provide the reference and feedback for the process PI loop (PI
Ref Sel (126) and PI Feedback Sel (128))
•Provide an external value for the current limit and DC braking
level (Current Limit Sel (147) and DC Bake Lvl Sel (157))
•Enter and exit sleep mode (178 to 183))
Refer to the parameter descriptions in chapter 11 for more
information about configuring the analog inputs.
2.3.2 Analog Outputs
The drive has one analog output that can be used as a voltage (-10
to 10 V) or current (4-20 mA) signal to annunciate a wide variety of
drive operating conditions and values. Select the source for the
analog output by setting Analog Out1 Sel (342).
Refer to parameter 342 in chapter 11 for the analog output source
options.
2.3.3 Digital Outputs
The SP600 drive provides two relay outputs for external
annunciation of a variety of drive conditions. Each relay is a Form C
(1 N.O. - 1 N.C. with shared common) device whose contacts and
associated terminals are rated for a maximum of 250 VAC or
220 VDC.
See parameters 380 and 384 in chapter 11 for the drive conditions
that can be annunciated.
2.3.4 Multiple Control Modes
The SP600 drive provides a number of user-selectable control
modes to suit different applications:
•Sensorless Vector
•Sensorless Vector Economizer
•Custom Volts per Hertz
•Fan and Pump volts per Hertz
See the parameter description for Torque Perf Mode (53) in chapter
11 for details of operation of each control mode.
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SP600 AC Drive User Manual
2.3.5 Multiple Stop Methods
There are several stop methods that can be selected using drive
parameters 155 and 156:
•Coast to Stop
•Brake to Stop
•Ramp to Stop
•Ramp to Hold
Refer to the parameter descriptions in chapter 11 for more
information about these stop mode selections.
Another stop method, dynamic braking, uses an optional internal or
external DB braking resistor to dissipate stopping energy. See
parameters 161 to 163 for more information about this feature.
2.3.6 Multiple Speed Control Methods
The purpose of speed regulation is to allow the drive to adjust to
certain operating conditions, such as load change, and compensate
for these changes in an attempt to maintain motor shaft speed
within the specified regulation percentage.
The Speed Mode parameter (80) selects the speed regulation
method for the drive, and can be set to one of 3 choices
•Open Loop - No speed control is offered
•Slip Comp - Slip Compensation is active
•Process PI - The PI loop sets the actual speed based on process
variables.
Refer to parameter 80 in chapter 11 for more information.
2.3.7 Auto/Manual Reference Selection
You can override the selected “auto” reference by either toggling a
function key on the OIM or asserting a digital input (Digital In”x” Sel
(361 to 366)) that has been configured for Manual. This provides a
source for local speed reference control even if a process input
signal is the primary speed reference source.
Refer to the parameter descriptions in chapter 11 for more
information.
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