Rockwell Automation Allen-Bradly 1397 User manual

User Manual
1397 DC Drive
1.5 - 150HP @230VAC
7 - 265ADC @380/415VAC
3 - 600HP @460VAC
Firmware Rev. 2.xx

Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. “Safety Guidelines for the Application,
Installation and Maintenance of Solid State Controls” (Publication SGI-1.1
available from your local Allen-Bradley Sales Office or online at
http://
www.ab.com/manuals/gi
) describes some important differences between
solid state equipment and hard-wired electromechanical devices. Because of
this difference, and also because of the wide variety of uses for solid state
equipment, all persons responsible for applying this equipment must satisfy
themselves that each intended application of this equipment is acceptable.
In no event will the Allen-Bradley Company be responsible or liable for
indirect or consequential damages resulting from the use or application of
this equipment.
The examples and diagrams in this manual are included solely for
illustrative purposes. Because of the many variables and requirements
associated with any particular installation, the Allen-Bradley Company
cannot assume responsibility or liability for actual use based on the
examples and diagrams.
No patent liability is assumed by Allen-Bradley Company with respect to
use of information, circuits, equipment, or software described in this
manual.
Reproduction of the contents of this manual, in whole or in part, without
written permission of the Allen-Bradley Company is prohibited.
Throughout this manual we use notes to make you aware of safety
considerations.
Attentions help you:
•identify a hazard
•avoid the hazard
•recognize the consequences
Important: Identifies information that is especially important for successful
application and understanding of the product.
!
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death, property
damage, or economic loss.
Shock Hazard labels may be located on or inside the drive to
alert people that dangerous voltage may be present.
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Publication 1397–5.0 – June, 2001
Summary of Changes
Summary of Changes Description of New or Updated Information Page Type
FS2/FS3 Control Options 1-4 Updated
200% Overload Capacity 1-4 Updated
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Publication 1397-5.0 —June, 2001
Chapter 1
Manual Objectives 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter Objective 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage Conditions 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Identification Nameplate 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Firmware Version 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalog Numbering Convention 1-3. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Ratings and Supply Capacity (230/460VAC) 1-6. . . . . . . . . . . .
Power Ratings and Supply Capacity (380/415VAC) 1-6. . . . . . . . . . . .
Drive I/O Specifications Logic Inputs 1-7. . . . . . . . . . . . . . . . . . . . . . .
Logic Outputs 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Inputs 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Outputs 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Description 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2
Chapter Objectives 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environment 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling Airflow 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Line Filters (CE Only) 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Line Inductors (CE Only) 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure Mounting Minimum Clearances 2-3. . . . . . . . . . . . . . . . . . .
Enclosure Mounting Dimensions 2-4. . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding Procedures 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Clearance 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disconnect 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24V Power Supply 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire Size, Type & Class 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Installation 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Wiring Procedure 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Line Torque Recommendations 2-24. . . . . . . . . . . . . . . . . . . . . . . .
Recommended AC Line and DC Armature Fuses 2-25. . . . . . . . . . . . . .
Control Connections 2-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Wiring Procedure 2-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
Introduction
Installation
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Table of Contentsii
Publication 1397-5.0 —June, 2001
Chapter 3
General 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIM Description 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIM Operation 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIM Programming Steps 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIM Programming Modes 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program and Display Modes 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bit ENUMS 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Process Mode 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EEprom Mode 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Search Mode 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Status Mode 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4
Introduction 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools and Equipment 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Tools and Equipment 4-2. . . . . . . . . . . . . . . . . . . . . .
General 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Hardware Adjustments 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Ground Check 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre–Power Checks 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre–Power Checklist 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Supply Configuration 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power–On Checks 4-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Set–Up 4-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Modification Sequence 4-17. . . . . . . . . . . . . . . . . . . . . . . . .
Jumper Settings 4-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Verify the Correct Operation of 24V I/O Inputs 4-26. . . . . . . . . . . . . . . .
Motor and Feedback Polarity Checks 4-29. . . . . . . . . . . . . . . . . . . . . .
Autotuning 4-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto–Tune Set–Up 4-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto–Tune Execution 4-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Set–Up 4-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5
Introduction 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Record Keeping 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Precautions 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Groups 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Numeric Parameter Table 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameter Descriptions (By Group) 5-14. . . . . . . . . . . . . . . . . . . . . . . .
Parameters (Alphabetical) 5-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hidden Parameters 5-100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming Terminal
Start–Up and Adjustment
Programming Parameters
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Table of Contents iii
Publication 1397-5.0 —June, 2001
Chapter 6
Introduction 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Equipment 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIM Fault Display 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearing a Fault 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearing an Alarm 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault Description Table 6-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm Description Table 6-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A
Standard Inputs A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Expansion Inputs A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed/Trim Reference Select A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Reference Ramp A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outer Control Loop A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Reference Mode Select A-6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed Loop A-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Minor Loop Reference A-8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Current Minor Loop A-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Control Loop A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Outputs A-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Level Detectors A-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Expansion Outputs A-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix B
EMC Compliance B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMC Requirements B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment Requirements B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the Equipment B-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding Requirements B-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring the Equipment B-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix C
High Ambient Temperature Conditions C-1. . . . . . . . . . . . . . . . . . . . . .
Derating for High Altitude C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Conditioning C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Space Heaters C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting
Firmware Block Diagram
CE Conformity
Derating
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Table of Contents
iv
Publication 1397-5.0 —June, 2001
Appendix D
Chapter Objectives D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logic Status Parameter D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the SCANport Controls D-3. . . . . . . . . . . . . . . . . . . . . . . .
Setting the Loss of Communications Fault D-5. . . . . . . . . . . . . . . . . . .
Using the SCANport I/O Image D-5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Supported SCANport Messages D-11. . . . . . . . . . . . . . . . . . . . . . . . . .
Logic Status Format D-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Logic Command Format D-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Parameter Value Table D-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix E
Introduction E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lifting Component Ratings E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Mounting E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using SCANport
Capabilities
Lifting Instructions
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Chapter 1
Publication 1397-5.0 —June, 2001
Introduction
The purpose of this manual is to provide you with the necessary
information to install, program, start up and maintain the 1397 DC
Drive. This manual should be read in its entirety before operating,
servicing or initializing the 1397 Drive. This manual must be
consulted first, as it will reference other 1397 manuals for option
initialization.
This manual is intended for qualified service personnel responsible
for setting up and servicing the 1397 DC Drive. You must have
previous experience with and a basic understanding of electrical
terminology, programming procedures, required equipment and
safety precautions, as typical applications will consist of a properly
rated DC motor, with or without feedback based on performance
requirements, and the 1397.
!ATTENTION: Only qualified electrical personnel
familiar with the construction and operation of this
equipment and the hazards involved should install,
adjust, operate and/or service this equipment. Read and
understand this section in its entirety before
proceeding. Failure to observe this precaution could
result in bodily injury or loss of life.
ATTENTION: An incorrectly installed or applied
drive can result in component damage or a reduction in
product life. Wiring or application errors such as
undersizing the motor, incorrect or inadequate AC
supply or excessive ambient temperatures may result in
damage to the Drive or motor.
ATTENTION: This drive contains ESD (Electrostatic
Discharge) sensitive parts and assemblies. Static
control precautions are required when installing,
testing, servicing or repairing this assembly.
Component damage may result if ESD control
procedures are not followed. If you are not familiar
with static control procedures, reference Allen–Bradley
Publication 8000 – 4.5.2, Guarding against
Electrostatic Damage or any other applicable ESD
protection handbook.
Manual Objectives
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1–2 Introduction
Publication 1397-5.0 —June, 2001
Chapter 1 in addition to detailing drive features and specifications,
also supplies the information needed to unpack, properly inspect and
if necessary, store the 1397 Drive. A complete explanation of the
catalog numbering system is also included in this chapter.
After receipt inspection, repack the Drive in its original shipping
container until ready for installation. To ensure satisfactory
operation at startup and to maintain warranty coverage, store the
Drive as follows:
•In its original shipping container in a clean, dry, safe place.
•In an ambient temperature that does not exceed 65_C (149_F) or
go below -30_C (-22_F).
•Within a relative humidity range of 5 to 95% without
condensation.
•At an altitude of less than 3,000 meters (10,000 ft.) above sea
level.
The 1397 DC Drive has a nameplate on the side of the chassis
(Fig. 1.1) that identifies the specific model number design,
applicable AC input power and DC output power data. All
communication concerning this product should refer to the
appropriate model number information.
BULLETIN 1397
M/N 1397-BO10R 5/10HP
INPUT 230/460VAC 19A 3PH 50/60HZ
OUTPUT 240/500VDC 20A
DC FIELD 150/300VDC 10A
SHORT CIRCUIT RATING 5000A
I/M 1397-5.0 W/D 30371–23
FOR 230V OPERATION, SEE I/M
SERIAL NO. 1397-B010R V 001 WY
MADE IN USA
Figure 1.1
Bulletin 1397 Nameplate
The technical power information on the nameplate should be
referenced to verify proper power application.
The manual covers firmware versions through 2.xx.
Chapter Objective
Storage Conditions
Drive Identification
Nameplate
Firmware Version
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