rocpower 4 User manual

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ROCFORCE
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ParallelRedundancyOn‐LineUPS
TowerandRack‐Mountconvertible
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UserManual
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4,500VA
6,000VA
8,000VA
10,000VA
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ROCPOWER
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ROCFORCE‐ ParallelRedundancyOn‐Line‐usermanual2
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TableofContents
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IMPORTANTSAFETYINSTRUCTIONS....................................................................................... 3
Chapter1................................................................................................................................ 6
FrontPanelFunctionExplanations.............................................................................................. 6
RearPanelExplanation................................................................................................................ 7
CommunicationPortExplanation ............................................................................................... 7
TrueRS232typeInterface ........................................................................................................... 8
PinAssignmentsoftrueRS232typeinterfaceareillustratedasfollows: .................................. 8
Chapter2................................................................................................................................ 9
Unpacking .................................................................................................................................... 9
InstallationLocation .................................................................................................................. 10
StorageInstruction .................................................................................................................... 10
Chapter3...............................................................................................................................12
Installation ................................................................................................................................. 12
TerminalBlockExplanation ....................................................................................................... 17
Chapter4...............................................................................................................................18
OperationalTest ........................................................................................................................ 18
Chapter5...............................................................................................................................32
ProductIntroduction ................................................................................................................. 32
GeneralCharacteristics.............................................................................................................. 32
Chapter6...............................................................................................................................34
TroubleshootingGuide.............................................................................................................. 34
Chapter7...............................................................................................................................36
BundledHardwareandSoftwareInstallationGuide................................................................. 36
HardwareInstallation ................................................................................................................ 36
CustomerOptionsSlots ............................................................................................................. 36
TheInstallationoftheInterfaceCards...................................................................................... 38
Chapter8...............................................................................................................................40
BatteryReplacement................................................................................................................. 40
RecyclingtheUsedBattery........................................................................................................ 41
Chapter9...............................................................................................................................42
Specifications............................................................................................................................. 42
Chapter10.............................................................................................................................44
LIMITEDWARRANTY.................................................................................................................. 44
TECHNICALSUPPORTINFORMATION........................................................................................ 49
TrademarkAcknowledgements................................................................................................. 50
Copyrights.................................................................................................................................. 50
ContactInformation .................................................................................................................. 51
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ROCFORCE‐ ParallelRedundancyOn‐Line‐usermanual3
IMPORTANTSAFETYINSTRUCTIONS
PLEASE,SAVETHESEINSTRUCTIONS
Thismanualcontainsimportantinstructionsthatshouldbefollowedduringunpacking,
installationandmaintenanceoftheUPSandbatteries.
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ImportantNotices
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• ToensuresafetyinallapplicationswhereaUPSishard‐wiredtotheelectricalsupply,the
connectionsbetweentheUPSandtheelectricalsupplyshouldbemadebyaqualified
electricalcontractor.
• ThoseUPSsystemssuppliedwithafactoryinputleadcanbesafelyconnectedtothewall
outletbythepurchaser.
• TheUPShasitsowninternalenergysource(battery).Shouldthebatterybeswitchedon
whennoACpowerisavailable,voltagewillbeattheoutputterminals.
• EnsurethattheACutilityoutletiscorrectlywiredandgrounded.
• EnsurethattheinputvoltageoftheUPSmatchesthesupplyvoltage.
• Useacertifiedinputpowercablewiththecorrectplugsandsocketsthatmatchesthe
voltagesystem.
• Donotopenthecaseastherearenoserviceablepartsinside.Openingthecasewillvoid
thewarranty.
• AnyattempttorepairtheUPSunitbysomeoneotherthananauthorizedtechnicianshall
voidthewarranty.
• ToeliminateoverheatingoftheUPS,keepallventilationopeningsfreefromobstruction,
anddonotstoreanythingontopoftheUPS.KeeptheUPS12inches(30cm)awayfrom
thewall.
• EnsuretheUPSisinstalledwithintheproperenvironmentasspecified(0‐40°Cor32‐40oF
and30‐90%non‐condensinghumidity).
• DonotinstalltheUPSindirectsunlight.Thewarrantymaybevoidifthebatteriesfail.
• InstalltheUPSindoorsasitisnotdesignedforoutdooruse.
• Dusty,corrosiveandsaltyenvironmentscandamagetheUPS.
• InstalltheUPSawayfromobjectswhichgiveoffexcessiveheatandareaswhichare
excessivelywet.
• Liquidsspilledand/orforeignobjectsdroppedintotheUPSwillvoidthewarranty.
• Thebatterywilldischargenaturallyifthesystemisunusedforanylengthoftime.
• TheUPSshouldberechargedevery2‐3monthsifunused.Ifthisisnotdone,thewarranty
willbevoid.WhentheUPSisusedregularly,thebatterieswillbeautomaticallyrecharged
andkeptintopcondition.
• ThisUPShasbeendesignedandconstructedtoprotectyourassetsfromthewiderangeof
poweraberrationsexperiencedonutilitypowerlines.Takecaretoinstallandmaintainthe
systemcorrectlybyyourlocaldistributor.
• Intendedforinstallationinatemperaturecontrolledenvironment.

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• Servicingofbatteriesshouldbeperformedorsupervisedbypersonsknowledgeableabout
batteriesandtherequiredprecautions.Keepunauthorizedpersonnelawayfrombatteries.
• Whenreplacingbatteries,replacewiththesamenumberandtype.
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CAUTION–DoNOTdisposeofbatteryorbatteriesinafire.Thebatterymayexplode.
CAUTION–DoNOTopenormutilatethebatteryorbatteries.Releasedelectrolyteisharmfulto
theskinandeyes.Itmaybetoxic.
CAUTION–RiskofElectricShock–DoNOTremovethecover.Therearenouserserviceable
parts.Referservicingtoqualifiedtechnicians.
CAUTION–RiskofElectricShock–ThebatterycircuitisNOTisolatedfromAC.Hazardous
voltagemayexistbetweenthebatteryterminalsandground.Testbeforetouching.
CAUTION–Abatterycanpresentariskofelectricalshockandhighshortcircuitcurrent.
CAUTION–Keepchildrenawayfromthisproduct.
CAUTION–HEALTHCARE–THEUPSISNOTTOBEUSEDINPATIENTCAREAPPLICATIONS:The
Rocpowerproductyoupurchasedwasnotdesignedfordirectorindirectpatientcareand
treatment.DONOTusethisproductwithanyequipmentusedtodirectlyorindirectlytreat
orcareforapatient.
CAUTION–Topreventpersonalinjuryorpropertydamage,donotcarryormovetheUPSby
thehandleorthefrontcover.
CAUTION–TheUPSisdesignedtobeusedwithcomputerloadsonly.
CAUTION–DoNOTconnectalaserprintertotheUPSoutlets.
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TheFollowingprecautionsshouldbeobservedwhenworkingonbatteries:
• Removewatches,rings,orothermetalobjects.
• Usetoolswithinsulatedhandles.
• Wearrubberglovesandboots.
• Donotlaytoolsormetalpartsontopofbatteries.
• Disconnectchargingsourcepriortoconnectingordisconnectingbatteryterminals.
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WARNING:
• ThisisaClassA‐UPSProductinadomesticenvironment
• Thisproductmaycauseradiointerference.Shouldthisoccur,theusermaybe
requiredtotakeadditionalmeasures.
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IfaMaintenanceBypassSwitchwasequippedwiththeUPS,pleasestrictlyfollowthe
installationprocedureswhichareaddressedonpage17,number2whenusingtheswitch.The
switchisbuiltontoaseparateRackTowercabinetwiththegalvanicisolationtransformer
(GTM‐WS)orRacPDU‐230Fasoptional.
TheUPSisfactorysettoCVCF(ConstantVoltageConstantFrequency).
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CAUTION‐Adisconnectswitchwitha30amperesratingshouldbeusedfortheACoutput
circuit.
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CAUTION‐Toreducetheriskoffire,connecttheUPSunitinputtoacircuitwitha40amperes
ratinginaccordancewiththeNationalElectricCode,ANSI/NFPA70.
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UseNo.10AWG,60°Ccopperwireand22.1lb‐inTorqueforcewhenconnectingtoterminal
block.
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ROCFORCE‐ ParallelRedundancyOn‐Line‐usermanual6
CHAPTER1
Panelexplanation
FrontPanelFunctionExplanations
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LCDDisplay
GreenLEDsteadilylightsuptoindicatethattheutilityinputvoltageisinrange.TheLED
flashestoindicatethattheutilityinputvoltageiswithintheacceptablerange.
GreenLEDlightsuptoindicateBypassInputisnormal.
GreenLEDlightsuptoindicatetheUPShasthecapabilitytorununderRedundancyMode.
UPSisworkingunderECO(Economic,Line‐interactive)Mode.
UPSFaultorAbnormal
UPSON/AlarmSilence
UPSOFFSwitch
Specialfunctionslogin/out
Gotonextpage
GotopreviouspageorchangethesettingoftheUPS.
Tore‐confirmthechangeofUPSSetting
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RearPanelExplanation
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ATerminalResistorforParallelfunction
BRS232Port
CExternalBatteryConnector
DUtilityInputBreaker
ECANBusConnectionPortforParallelSystem
FMaintenanceBypassSwitchandGalvanicTx.TemperatureSensor
GCoolingFan
HUtilityInput&UPSOutputPowerConnectorConnectionPort
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ICustomerOptionsSlot1
JCustomerOptionsSlot2
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CommunicationPortExplanation
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TheCommunicationportontheUPSprovidestrueRS232typeinterfacetocommunicatewith
UPSsoftwareforremotemonitoringofthepowerandUPSstatus.
Youmaycombinethefollowinginterfacecards:R2E(2ndRS232),RSE(RS485),USE(USB),

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DCE(DryContactplusEPO),aswellasSNMP/card.However,theR2Ecard,RSEcardandUSE
cardcannotbeusedsimultaneously.
ThebundledsoftwarefortheUPSiscompatiblewithmanyoperatingsystemssuchas
Windows98,&2000,ME,NT,XPandVista.ForotherapplicationslikeNovell,NetWare,UNIX,
Linux,pleasecontactyourlocaldistributorforapropersolution.
Whentheoptionalinterfacecardsareinstalled,theshutdowncommandhasthefollowing
priorities:Highest=DCEcard&EPOsignals,NextHighest=SNMP/WEBcard,Next=R2E,
Next=RSEandUSEgetsthelowestpriority.
TrueRS232typeInterface
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TheRS232interfaceshallbesetasfollows:
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BaudRate2400bps
DataLength8bits
StopBit1bit
ParityNone
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PinAssignmentsoftrueRS232typeinterfaceareillustratedasfollows:
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1
2
3
4
5
6
7
8
9
Pin3:RS232Rx
Pin2:RS232Tx
Pin5:Ground

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CHAPTER2
Checktheunitinitspackingcontainerandafterremoval,butbeforeinstallation,forany
obviousproblems.Retainthepackingmaterialforfutureuse.
Unpacking
CAUTION:PleasebecarefulwhenliftingtheshippingcontainerortheUPS.Theseitemsare
heavy.Improperliftingormovementmaycausepersonalinjuriesorpropertydamage.

• TaketheUPSoutofthepackingmaterial.Retainitforfutureuse.
• InspecttheUPSforanyobviousdamage.Ifdamageexits,IMMEDIATELYcontactthehipper.
• StandardPackageincludes:
‐QuickStartManual
‐User'sManual
‐Set:UPScommunicationsoftwarewithRS232cable
‐Set:accessoriespack



















PackagecontentsfortheUPSwithIsolationtransformerandMaintenanceBypassSwitch:
• StandardPackageplusa12inchlongNEMAL5‐30Ppluganda1inchlong
NEMAL5‐30Rreceptacle.


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PackagecontentsfortheUPSwithisolationtransformerbutwithoutMaintenanceBypass
Switch:
• StandardPackageplus3pcsNo.10AWG,60°Ccopperwire
(2pcs12incheslongNEMAL5‐30Pand1pcs12incheslongNEMAL5‐30Raretobeusedat
theinput/outputterminalblockoftheUPS.Pleaserefertopage14number2for
installationdiagram.
InstallationLocation
Itisnecessarytoselectaproperenvironmenttoinstalltheunit,inordertominimizethe
possibilityofdamageandextendthelifeoftheUPS.Pleasefollowtheinstructionsbelow:

1.Keepatleast30cm(12inches)clearancefromtherearpaneloftheUPStothewall.
2.Donotblocktheair‐flowtotheventilationopeningsoftheunit.
3.Pleasechecktheinstallationsitetoavoidoverheatingandexcessivemoisture.
4.DonotplacetheUPSinanenvironmentneardust,corrosiveorsaltymaterial,or
flammableobjects.
5.DonotexposetheUPStotheoutdoors.Itisforindooruseonly.





StorageInstruction
Forextendedstoragethroughmoderateclimate,thebatteriesshouldbechargedfor12hours
everythree(3)months.ConnecttheUPSpowercordintothewalloutletandturnonthe
AIR
AIR
C
00C
400
Relative Humidly
(non condensation) 30%~90%

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inputbreakeronfrontpanel.Repeatthisprocedureeverytwo(2)monthsinahigh
temperatureenvironment.


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CHAPTER3
Installation
InstallationofCastersCover
Towerinstallationsteps
PowerModule+BatteryModule









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











Step1:InstallationFootCoverandPower
Step2:InstallationPowerModuleandBattery
S3
S1
A
3
S3

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PowerModule+IsolationTransformerModule+BatteryModule




















Rackinstallationsteps
PowerModule+BatteryModule




Step1:InstallationPower,IsolationTransformerandBattery
Step1:InstallationEar
S3
B1 B2 S4 B1 B3 S4

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


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

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
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

Step2:InstallationEarCovertoPower,IsolationTransformerandBatteryModule
Step3:InstallationRailtoRack
S3S3

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
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





PowerModule+IsolationTransformerModule+BatteryModule
Step4:InstallationBatteryModuletoRail
Step1:InstallationIsolationTransformerModuletoRail

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







Step2:InstallationPowerModuletoRack

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TerminalBlockExplanation








● L12‐N1:theterminalfortheUtilityInputprovidesthepowersourcewhentheUPSis
workinginUtilityMode.
● G1:theterminalfortheUPSInputGround.
● L21‐N22:theterminalsfortheUPSOutput.
● G2:theterminalfortheUPSOutputGround.



Remarks:

1.WhentheBatteryBankisinstalled:










2.WhentheGTMwithMaintenanceBypassSwitchisinstalled:











+
-
G
+
-
G
+
-
G
+
-
G
+
-
G
+
-
G

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CHAPTER4
OperationalTest

StartUpinNormalMode
Opentheterminalblockcoverontherearpanel.Beforestartingtheinstallation,please
ensurethatthegroundisconnectedproperly.

EnsurethattheutilitybreakerandUPSinputbreakerareintheOFFposition.

EnsurethattheutilityvoltagematchestheinputvoltageoftheUPS.

ConnecttheutilityseparatelytotheterminalblocksofUPSUtilityandBypassInputs.Turnthe
SwitchONthedistributionpanelPowerBreakerandtheUPSInputPowerBreaker.TheUPS
shouldstartup.GreenLEDs& lightuptoshowtheUtilityandBypassInputsarenormal
andtheLCDwilldisplayinformationfromdrawingsA1,A2andB.




A1





A2








B





TheUPSisnowinBypassModeandwillautomaticallySelf‐Test.Ifthereisnoabnormal

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message,itmeansthepre‐startupoftheUPSissuccessfulandthechargerbeginstocharge
thebatteries.

PresstheUPSONSwitchforapproximatelythree(3)seconds.TheBuzzerwillsoundtwice
andtheLCDdisplaywillchangefromdrawingBtodrawingC.


C






TheUPSisnowinSelf‐TestMode.TheLCDdisplaywillchangefromdrawingCtodrawingD
andremainforapproximatelyfour(4)secondsunderBatteryMode.TheLCDdisplaywill
changefromdrawingE1todrawingFiftheSelf‐Testissuccessful.




D



 *Itshows“test.”




E1



*Itshows“OK”inself‐test.





E2


*Itshows“Fail”inself‐test.

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



F



 *Itshows“220VAC”inUtilityInput.

IftheSelf‐Testisunsuccessful,theLCDdisplaywillchangefromDrawingDtodrawingE2.An
errorcodeorerrorstatuswillbeshownonthescreen.

Thestart‐upoperationoftheUPSiscompleted.EnsurethattheUPSispluggedontothewall
outletandchargedforatleast8hours.

Start‐upinBatteryMode(ColdStart)
EnsurethattheUPShasalreadybeeninstalledwith1set(20pcs)of12V/7AHor12V/5AH
batteries.

PushtheUPSONSwitchforapproximatelythree(3)seconds.Thebuzzerwillsoundtwice.
TheLCDdisplaywillchangefromdrawingAtodrawingGandremainthatwayfor
approximately10sec.

PresstheUPSONSwitchagain(withinthe10secondperiodabove)forapproximately
three(3)secondsuntiltheLCDdisplaychangesfromdrawingGtodrawingH.Atthistimethe
UPSwillbeinSelf‐TestMode.TheUPSshouldprovidepoweroutputwithinaminuteandthe
LCDwilldisplaydrawingI.IftheUPSONSwitchisnotpressedduringthe10secondperiod,
theUPSwillautomaticallyturnOFF.IftheUPSturnsOFF,gothroughtheabovestepsagain.




G


*Itshows“Off,”whichmeanstheUPSpre‐startissuccessful.





