rocpower MAGNUS User manual

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         power your future℠
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MAGNUS
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ParallelRedundancyOn‐LineUPS
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UserManual
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4,500VA
6,000VA
8,000VA
   10,000VA
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ROCPOWER
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MAGNUS‐usermanual2
TABLEOFCONTENTS
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IMPORTANTSAFETYINSTRUCTIONS ....................................................................................3
CHAPTER1 ........................................................................................................................... 6
FrontPanelFunctionExplanations........................................................................................ 6
RearPanelExplanation.......................................................................................................... 7
CommunicationPortExplanation.......................................................................................... 8
TrueRS232TypeInterface .................................................................................................... 8
PinAssignmentsoftrueRS232typeinterface ...................................................................... 8
CHAPTER2 ........................................................................................................................... 9
InstallationandOperation..................................................................................................... 9
Unpacking .............................................................................................................................. 9
InstallationLocation ............................................................................................................ 10
StorageInstruction .............................................................................................................. 10
CHAPTER3 ......................................................................................................................... 11
InstallationofCasterCovers................................................................................................ 11
TerminalBlockExplanation ................................................................................................. 11
CHAPTER4 ......................................................................................................................... 13
OperationTest..................................................................................................................... 13
UPSDefaultSettingsandtheiralternatives ........................................................................ 21
SymbolsontheLCDDisplayPanel....................................................................................... 24
CHAPTER5 ......................................................................................................................... 26
ProductIntroduction ........................................................................................................... 26
CHAPTER6 ......................................................................................................................... 28
TroubleshootingGuide ........................................................................................................ 28
CHAPTER7 ......................................................................................................................... 30
BundledHardwareandSoftwareInstallationGuide........................................................... 30
CustomerOptionsSlots ....................................................................................................... 30
CHAPTER8 ......................................................................................................................... 34
Specifications....................................................................................................................... 34
CHAPTER9 ......................................................................................................................... 36
LIMITEDWARRANTY............................................................................................................ 36
TECHNICALSUPPORTINFORMATION.................................................................................. 41
TrademarkAcknowledgements........................................................................................... 42
Copyrights............................................................................................................................ 42
ContactInformation ............................................................................................................ 43
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MAGNUS‐usermanual3
IMPORTANTSAFETYINSTRUCTIONS
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PLEASE,SAVETHESEINSTRUCTIONS
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Thismanualcontainsimportantinstructionsthatshouldbefollowedduringunpacking,
installationandmaintenanceoftheUPSandbatteries.
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ImportantNotices
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• ToensuresafetyinallapplicationswhereaUPSishard‐wiredtotheelectricalsupply,the
connectionsbetweentheUPSandtheelectricalsupplyshouldbemadebyaqualified
electricalcontractor.
• ThoseUPSsystemssuppliedwithafactoryinputleadcanbesafelyconnectedtothewall
outletbythepurchaser.
• TheUPShasitsowninternalenergysource(battery).Shouldthebatterybeswitchedon
whennoACpowerisavailable,voltagewillbeattheoutputterminals.
• EnsurethattheACutilityoutletiscorrectlywiredandgrounded.
• EnsurethattheinputvoltageoftheUPSmatchesthesupplyvoltage.
• Useacertifiedinputpowercablewiththecorrectplugsandsocketsthatmatchesthe
voltagesystem.
• Donotopenthecaseastherearenoserviceablepartsinside.Openingthecasewillvoid
thewarranty.
• AnyattempttorepairtheUPSunitbysomeoneotherthananauthorizedtechnicianshall
voidthewarranty.
• ToeliminateoverheatingoftheUPS,keepallventilationopeningsfreefromobstruction,
anddonotstoreanythingontopoftheUPS.KeeptheUPS12inches(30cm)awayfrom
thewall.
• EnsuretheUPSisinstalledwithintheproperenvironmentasspecified(0‐40°Cor32‐40oF
and30‐90%non‐condensinghumidity).
• DonotinstalltheUPSindirectsunlight.Thewarrantymaybevoidifthebatteriesfail.
• InstalltheUPSindoorsasitisnotdesignedforoutdooruse.
• Dusty,corrosiveandsaltyenvironmentscandamagetheUPS.
• InstalltheUPSawayfromobjectswhichgiveoffexcessiveheatandareaswhichare
excessivelywet.
• Liquidsspilledand/orforeignobjectsdroppedintotheUPSwillvoidthewarranty.
• Thebatterywilldischargenaturallyifthesystemisunusedforanylengthoftime.
• TheUPSshouldberechargedevery2‐3monthsifunused.Ifthisisnotdone,thewarranty
willbevoid.WhentheUPSisusedregularly,thebatterieswillbeautomaticallyrecharged
andkeptintopcondition.

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MAGNUS‐usermanual4
• ThisUPShasbeendesignedandconstructedtoprotectyourassetsfromthewiderangeof
poweraberrationsexperiencedonutilitypowerlines.Takecaretoinstallandmaintainthe
systemcorrectlybyyourlocaldistributor.
• Intendedforinstallationinatemperaturecontrolledenvironment.
• Servicingofbatteriesshouldbeperformedorsupervisedbypersonsknowledgeableabout
batteriesandtherequiredprecautions.Keepunauthorizedpersonnelawayfrombatteries.
• Whenreplacingbatteries,replacewiththesamenumberandtype.
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CAUTION–DoNOTdisposeofbatteryorbatteriesinafire.Thebatterymayexplode.
CAUTION–DoNOTopenormutilatethebatteryorbatteries.Releasedelectrolyteisharmfulto
theskinandeyes.Itmaybetoxic.
CAUTION–RiskofElectricShock–DoNOTremovethecover.Therearenouserserviceable
parts.Referservicingtoqualifiedtechnicians.
CAUTION–RiskofElectricShock–ThebatterycircuitisNOTisolatedfromAC.Hazardous
voltagemayexistbetweenthebatteryterminalsandground.Testbeforetouching.
CAUTION–Abatterycanpresentariskofelectricalshockandhighshortcircuitcurrent.
CAUTION–Keepchildrenawayfromthisproduct.
CAUTION–HEALTHCARE–THEUPSISNOTTOBEUSEDINPATIENTCAREAPPLICATIONS:The
Rocpowerproductyoupurchasedwasnotdesignedfordirectorindirectpatientcareand
treatment.DONOTusethisproductwithanyequipmentusedtodirectlyorindirectlytreat
orcareforapatient.
CAUTION–Topreventpersonalinjuryorpropertydamage,donotcarryormovetheUPSby
thehandleorthefrontcover.
CAUTION–TheUPSisdesignedtobeusedwithcomputerloadsonly.
CAUTION–DoNOTconnectalaserprintertotheUPSoutlets.
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TheFollowingprecautionsshouldbeobservedwhenworkingonbatteries:
• Removewatches,rings,orothermetalobjects.
• Usetoolswithinsulatedhandles.
• Wearrubberglovesandboots.
• Donotlaytoolsormetalpartsontopofbatteries.
• Disconnectchargingsourcepriortoconnectingordisconnectingbatteryterminals.
WARNING
• ThisisaClassA‐UPSProductinadomesticenvironment
• Thisproductmaycauseradiointerference.Shouldthisoccur,theusermaybe
requiredtotakeadditionalmeasures.
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AMaintenanceBypassSwitchisequippedwiththeUPS.Pleasestrictlyfollowtheprocedures
whenusingthisswitch.
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TheUPSoffersCVCF(ConstantVoltageConstantFrequency)Settings.
a.Forcorrectsettingandwiring,pleasecontactyourlocalagent.
b.Changesnotmadebyanauthorizedtechnicianwillvoidthewarranty.

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MAGNUS‐usermanual5
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CAUTION‐AdisconnectswitchwouldbeprovidedbyothervendorsfortheACoutputcircuit.
Toreducetheriskoffire,connecttheUPStoacircuitwitha30amperesratinginaccordance
withtheNationalElectricCode,ANSI/NFPA70.
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CAUTION‐Toreducetheriskoffire,connecttheUPSinputtoacircuitwitha40amperesrating
inaccordancewiththeNationalElectricCodeANSI/NFPA70.
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UseNo.10AWG,60°Ccopperwireand22.1lb‐inTorqueforcewhenconnectingtheGround
wiretotheterminalblock.
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MAGNUS‐usermanual6
CHAPTER1
FrontPanelFunctionExplanations
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LCDDisplay
GreenLEDturnsontoindicatetheUPShasthecapabilitytorununderredundancy
configuration.
GreenLEDsteadilylightsuptoindicatethattheutilityinputvoltageiswithintherange;the
LEDflashestoindicatethattheutilityinputvoltageiswithintheacceptablerange.
GreenLEDlightsuptoindicateBypassInputisnormal.
UPSON/AlarmSilence
GotopreviouspageorchangethesettingoftheUPS.
Tore‐confirmthechangeofUPSSetting
Gotonextpage
UPSOFFSwitch
Specialfunctionslogin/out
UPSisworkingunderECO(Economic,Line‐interactive)Mode.
• UPSFaultorAbnormal
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MAGNUS‐usermanual7
RearPanelExplanation
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ARS232Port
BTerminalResistorforParallelfunction
CCANBusConnectionPortforParallelSystem
DCustomerOptionsSlot1
ECustomerOptionsSlot2
FCoolingFan
GExternalBatteryConnector
HExternalChargerConnector
IUtilityInputBreaker
JBypassInputBreaker(forDualInputModelOnly)
KCAMSwitch(MaintenanceBypassSwitch)
LInput/OutputTerminalBlock
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MFixingHolesforExternalChargerCabinet
NGroundPositionforExternalBatteryCabinet
A
BCDE
F
G
H
N
I
J
K
L
M

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MAGNUS‐usermanual8
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CommunicationPortExplanation
TheCommunicationportontheUPSprovidestrueRS232typeinterfacetocommunicatewith
theUPSsoftwareforremotemonitoringofthepowerandUPSstatus.
Youmaycombinethefollowinginterfacecards:R2E(2ndRS232plusEPO),RSE(RS485plus
EPO),USE(USBplusEPO),DCE(DryContactplusEPO),aswellasSNMP/card.However,the
R2Ecard,RSEcardandUSEcardcannotbeusedsimultaneously.
ThebundledsoftwarefortheUPSiscompatiblewithmanyoperatingsystemssuchasWindows
98,&2000,ME,NT,XPandVista.ForotherapplicationslikeNovell,NetWare,UNIX,Linux,
pleasecontactyourlocaldistributorforapropersolution.
WhentheoptionalinterfacecardsareusedwiththeonboardRS232portinCommunication
Mode,theshutdowncommandhasthefollowingpriorities:Highest=DCEcard&EPOsignals
(willgetthehighestpriorityincontrolcommand),theNextHighest=SNMP/WEBcard,Next=
R2E,Next=RSEandUSEgettingthelowestpriority.
TrueRS232TypeInterface
TheRS232interfacesettings
TheRS232interfaceshallbesetasfollows:
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BaudRate2400bps
DataLength8bits
StopBit1bit
ParityNone
PinAssignmentsoftrueRS232typeinterface
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1
2
3
4
5
6
7
8
9
Pin3:RS232Rx
Pin2:RS232Tx
Pin5:Ground

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MAGNUS‐usermanual9
CHAPTER2
InstallationandOperation
Checktheunitinitspackingcontainerandafterremoval,butbeforeinstallation,forany
obviousproblems.Retainthepackingmaterialforfutureuse.
Unpacking
CAUTION:PleasebecarefulwhenliftingtheshippingcontainerortheUPS.Theseitemsare
heavy.Improperliftingormovementmaycausepersonalinjuriesorpropertydamage.
• TaketheUPSoutofthepackingmaterial.Retainitforfutureuse.
• InspecttheUPSforanyobviousdamage.Ifdamageexits,IMMEDIATELYcontactthehipper.
• StandardPackageincludes:
‐QuickStartManual
‐User'sManual
‐UPScommunicationsoftwarewithRS232cable
‐MetalAccessoriesKitasbelow:












PackagecontentsfortheUPSwithIsolationtransformeranddualinput:
Standardpackageplus3pcsNo.7wireand1pcsNo.10wire.

PackagefortheUPSwithoutisolationtransformerbutwithdualinput:
Standardpackageplus1pcsNo.7wire.

No.7wireistobeusedattheinput/outputterminalblockoftheUPS.PleaserefertoChapter3,
TerminalBlockExplanation,forinstallation.No.10wireistobeusedfor208VAC/120VAC
modelonly.
Consultwithyourlocaldealerforassistance.

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MAGNUS‐usermanual10
InstallationLocation
Itisnecessarytoselectaproperenvironmenttoinstallthe
unitinordertominimizethepossibilityofdamagetotheUPSand
extendthelifeoftheUPS.Pleasefollowtheinstructionsbelow:

Keepatleast30cm(12inches)clearancefromtherearpanel
oftheUPStothewall.

Donotblocktheair‐flowtotheventilationopeningsoftheunit.

Pleasechecktheinstallationsitetoavoidoverheatingand
excessivemoisture.

DonotplacetheUPSinanenvironmentneardust,corrosive,
saltymaterialorflammableobjects.

DonotexposetheUPStotheoutdoors.Itisforindooruseonly.





StorageInstruction
Forextendedstoragethroughmoderateclimate,thebatteriesshouldbechargedfor12hours
everythree(3)months.ConnecttheUPSpowercordintothewalloutletandturnontheinput
breakeronfrontpanel.Repeatthisprocedureeverytwo(2)monthsinahightemperature














Relativehumidly
(non condensation) 30% ~ 90%
0℃ 40℃

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MAGNUS‐usermanual11
CHAPTER3
InstallationofCasterCovers










TerminalBlockExplanation









● L11‐N1:theterminalforBypassInputtoprovidethepowersourcewhenthe
UPSisworkingunderBypassMode.
● L12‐N1:theterminalforUtilityInputtoprovidethepowersourcewhenthe
UPSisworkingunderUtilityMode.
● G1:theterminalforUPSInputGround.
● L21,N21,L22,andN22:theterminalsforUPSOutput.
● G2:theterminalforUPSOutputGround.

Remarks:
1.IftheUPSisDIM(DualInput)type,UtilityandBypassSourcesarethesame.ShortL11and
L12.
2.IftheUPSisnotDIM(DualInput)type,theACsourcetoUPScanonlybesuppliedfromL12‐
N1terminal.
3.WhentheIsolationtransformerisNOTinstalled,theUPSoutputterminalswillbeL22‐N22.
4.WhentheIsolationtransformerisinstalled:
a.For120Vacsystem,youmayconnectasshowninbelow.

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MAGNUS‐usermanual12


b.For200/100VAC,220/110VAC,230V/115VAC,or240/120VAC,or240/208/120VAC
system,
Youmayconnectasshowninbelow.

● UseMountingCableTietofixcables.













5.Pleaserefertothespecsofinputcurrent,outputcurrentandrecommendedconductors
listedasbelow:

a.ACinputandoutput




b.Batteryinput





ModelMaximum
Current
Conductor
Section
6KVA33AAWG＃9
ModelMaximum
Current
Conductor
Section
6KVA25AAWG＃10
N
22 L22
N
21 L23
240Vac
(b)
120Va
c
120Va
c
208Vac
N22L22 N21
110Vac
(a)
L23 L21
External Battery
External Charge r
T1
L21

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MAGNUS‐usermanual13
CHAPTER4
OperationTest
StartUpinNormalMode

Opentheterminalblockcoverontherearpanel(refertoChapter1)beforestartingthe
installation.Pleaseensurethatthegroundisproperlyconnected.

Ensurethattheutilitybreaker,UPSutilitybreakerandbypassbreakerareintheOFFposition.

EnsurethattheutilityvoltagematchestheinputvoltageoftheUPS.Ensurethattheutility
voltagematchestheUPSinputvoltage.

ConnecttheutilitytotheUPS.SwitchONthedistributionPowerBreaker,theUPSBreakersand
theBypassInputs.TheUPSshouldstartup.GreenLEDsand lightuptoshowtheUtility
andBypassInputsarenormalandtheLCDwilldisplayinformationfromdrawingsA1,A2thenB.



A1.









 A2.








B.




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MAGNUS‐usermanual14
TheUPSisnowonBypassModeandwillautomaticallyself‐test.Ifthereisnoabnormalmessage,
itmeansthepre‐startupoftheUPSissuccessfulandthechargerstartstochargethebatteries.

PresstheUPSONSwitchforapproximately3seconds.TheBuzzerwillsoundtwiceandthe
LCDdisplaywillchangefromdrawingBtodrawingC.




C



TheUPSisnowinSelf‐TestMode.TheLCDdisplaywillchangefromdrawingCtodrawingDand
remaininBatteryModeforapproximatelyfour(4)seconds.ItwillthenchangefromdrawingD
todrawingE1thentodrawingFiftheSelf‐Testissuccessful.





D

 *Itshows“test.”



E1


  *Itshows“OK”inself‐test.




E2


 *Itshows“Fail”inself‐test.






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MAGNUS‐usermanual15



F



 *Itshows“220VAC”inUtilityInput.

IftheSelf‐Testfails,theLCDdisplaywillchangefromDrawingDtodrawingE2.Anerrorcodeor
errorstatuswillbeshownonthescreen.

Thestart‐upoperationoftheUPSisnowcompleted.EnsurethattheUPSispluggedontothe
walloutletatleast8hoursforcharging.

Start‐upinBatteryMode(ColdStart)

EnsurethattheUPShasalreadybeeninstalledwith1set(20pcs)of12V/7AHbatteries.

PushtheUPSONSwitchforapproximatelythree(3)seconds.Thebuzzerwillsoundtwice.
TheLCDdisplaywillchangefromdrawingAtodrawingGandremainthatwayforapproximately
10seconds.

PresstheUPSONSwitchforaboutthree(3)seconds.(Withinthe10secondperiodabove)
untiltheLCDdisplaychangesfromdrawingGtodrawingH.AtthistimetheUPSwillbeinSelf‐
TestMode.TheUPSshouldprovidepoweroutputwithinaminuteandtheLCDdisplaywill
changetodrawingI.IftheUPSONswitchisnotpressedduringthe10secondperiod,theUPS
willautomaticallyturnOFF.IftheUPSturnsOFF,gothroughtheStart‐upstepsagain.



G




*ItshowsOFF,whichmeanstheUPSpre‐startissuccessful.







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MAGNUS‐usermanual16




H



 *ItshowsUtilityInputis“0”andUtilityAbnormal.






I


CheckMeasuredValues&FiguresdetectedbyUPS

IfyouwouldliketocheckthemeasuredvaluesandfiguresdetectedbytheUPS,pleaseusethe
scrolldownandscrollup keys.Whenusingthescrolldownkey,theLCDwilldisplayinthe
followingorder:DrawingC(VoltagefromUtilityInput),DrawingI1(VoltagefromBypassInput),
DrawingJ(FrequencyfromUtilityInput),DrawingK(FrequencyfromBypassInput),DrawingL
(UPSOutputVoltage),DrawingM(UPSOutputFrequency),DrawingN(UPSOutputLoad%),
DrawingO(UPSBatteryVoltage),andDrawingP(UPSInnerTemperature).




I1


 
 *ItshowsvoltagecomesfromBypassInput





J



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MAGNUS‐usermanual17
*ItshowsFrequencyfromUtilityInput.





K


*ItshowsFrequencyfromBypassInput.




L



 *ItshowsUPSOutputVoltage.





M


 *ItshowsUPSOutputFrequency.





N


 *ItshowsUPSOutputLoadLevel(%)




O



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MAGNUS‐usermanual18
 *ItshowsBatteryVoltage.




P


 *ItshowsUPSInnerTemperature

UPSDefaultDataandSpecialFunctionExecution

AfterUPScompletelystartsup,presskeytochangetheLCDdisplayscreentodrawingQ1.




Q1


 *ItshowsbuzzerON.




Q2



 *ItshowsbuzzerOFF.
PresskeytoscrolldownthescreenandchecktheUPSsettings.TheLCDwilldisplayinthe
followingorder:DrawingQ1(buzzer),DrawingR1(Self‐Test),DrawingS1(BypassVoltage
Windows),DrawingT(OutputFrequencySynchronizationWindow),DrawingU(InverterOutput
Voltage),DrawingV1(UPSOperationMode),DrawingW(OutputVoltageMicroTuneValue),
DrawingX(UPSId#)andDrawingY(Parallelfunctionstatus).



R1



*Itshowsself‐testisNOTON.

ROCPOWER
–
MAGNUS‐usermanual19




R2


 *Itshowsself‐testisON.





S1


*ItshowsBypassVoltageRangeis195VAC‐260VAC.





S2


*ItshowsBypassVoltageRangeis184VAC‐260VAC.





T


  *ItshowsFrequencyWindowis+/‐3Hz.





U


 *Itshowsinverteroutputvoltage.

ROCPOWER
–
MAGNUS‐usermanual20



V1


 *ItshowstheUPSisoperatedinNormalMode.





V2


  *ItshowstheUPSisoperatinginEcoMode.






V3

*ItshowstheUPSisoperatinginCVCF50HzMode.





V4


*ItshowstheUPSisoperatinginCVCF60HzMode.





W


*ItshowsOutputVoltageAdjustment%from0%to3%or‐0%to‐3%.
