Roni LIFT-O-FLEX 19000 Series User manual

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
1
Lifter Serial Number:
Lift Mast Serial Number:
Intermediate Member Serial No:
Power Pack Serial No:
LIFT-O-FLEX19000 Series
(19000, 19500) Manual
LIFT-O-FLEX19000 SERIES

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
2
TABLE OF CONTENTS
1 Introduction................................................................................................................................................... 3
2 Safety.............................................................................................................................................................. 4
3 Warranty........................................................................................................................................................ 4
4 Product Overview.......................................................................................................................................... 5
5 Assembling instruction................................................................................................................................. 6
5.1 Assembling the Frame................................................................................................................................................................6
5.2 Assembling the End-Effector and Mast......................................................................................................................................7
5.3 Assembling the Electronic Power Pack, Handlebar and Remote Control ..................................................................................8
6 Disassembling ................................................................................................................................................ 9
7 Discarding...................................................................................................................................................... 9
8 Instruction.................................................................................................................................................... 10
8.1 Charging...................................................................................................................................................................................10
8.1.1 Battery Indicator and On/Off Switch.....................................................................................................................................11
8.2 Handle......................................................................................................................................................................................11
8.3 Mast..........................................................................................................................................................................................11
8.4 Moving.....................................................................................................................................................................................11
8.5 Directional lock........................................................................................................................................................................11
8.6 Extra lifting height....................................................................................................................................................................12
9 Maintenance................................................................................................................................................. 12
10 Trouble Shooting....................................................................................................................................... 13
11 Electrical Schematics................................................................................................................................ 14
11.1 19139B (19257S SS) 24V/16AHR and 19171B (19279 SS) 24V/32AHr Electronic Power Pack.......................................14
11.2 Electrical Schematic...............................................................................................................................................................15
12 Spare Parts................................................................................................................................................. 16
12.1 Legs (Standard Built-Single Swivel Front Wheel).................................................................................................................16
12.2 Legs (Low Built Dual Swivel Front Wheels) .........................................................................................................................17
12.3 Legs (Low Built Single Fixed Front Wheels).........................................................................................................................18
12.4 Upper Intermediate Section....................................................................................................................................................19
12.5 Lower Intermediate Section....................................................................................................................................................20
12.6 Mast........................................................................................................................................................................................21
12.7 Handle....................................................................................................................................................................................22
12.8 Lock-Upper Power Pack ........................................................................................................................................................22
12.9 Brake rod................................................................................................................................................................................22
13 Technical Specifications ........................................................................................................................... 23
14 Declaration of Conformity ....................................................................................................................... 24
15 Test Protocol.............................................................................................................................................. 25

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
3
1 Introduction
LIFT-O-FLEX® is a registered trademark of RonI Inc, Charlotte NC.
NOTE: It is important that you read and fully understand this manual before using your Lift-O-
FlexLifter. If you have any questions contact your distributor or the manufacturer.
GENERAL DATA
Type
LIFT-O-FLEX® 19000 Series
Total Lift Capacity
19000 Series - Maximum 350-lbs (includes weight of load
and end-effector)
19500 Series –Maximum 500-lbs (includes weight of load
and end-effector)
19700 Series –Maximum 700-lbs (includes weight of load
and end-effector)
Custom Configurations Available with maximum weights as
labeled (includes weight of load and end-effector)
Certification
CE Marked
Material
Lifter Legs: Steel or Stainless Steel
Intermediate Sections: Aluminum –Anodized
Lift Mast: Aluminum –Anodized
Handlebar/Electronic Power Pack Cover: Steel or Stainless
Steel
End-Effector: Stainless Steel (304), Aluminum, Other
Lifter Weight (excluding End-
Effector)
~170-lbs: 19000 Series
~180-lbs: 19500 Series
~200-lbs: 19700 Series
Weighted average for vibrations
during operation
Not to exceed 2.5 m/s2
Operational Sound Level
Not to exceed 70 dB (A)
Declaration of Conformity
Delivered with each lifter
Labeling
Manufacturer
Year of Manufacture
Serial Number
WORKING ENVIRONMENT: The LIFT-O-FLEXis intended to assist you with lifting loads where a fork truck
would be considered too heavy and cumbersome. You will not only be able to prevent work injuries, but also increase
productivity.
FLEXIBLE: The LIFT-O-FLEXwill lift just about anything with a maximum weight as noted above. The lifter
can be equipped with forks, platforms, etc. in order to fit your needs and applications.

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
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SAFETY: LIFT-O-FLEXis ergonomically designed, which in itself becomes a passive safety factor.
Active safety consists of the following: The load platform will stop when lowered onto an object. Overloading of the
platform is not possible because the platform will automatically stop if load exceeds preset limits.
An easy to use brake-locking mechanism allows for three modes of operation. Locking in position of the rear wheels,
free wheeling and directional locking that minimizes the risk for unintended movements and thus injuries.
Large castors, directional locks and compact size makes the LIFT-O-FLEX very easy to maneuver in tight areas.
The handlebars are designed to protect your hands should you engage an edge, wall or object.
SERVICE: The LIFT-O-FLEXis constructed to be as easy to service as possible. Moving parts, batteries and the
electronics are easy to access. This manual consists of not only instructions but also a spare part list with drawings.
The LIFT-O-FLEXis built in modules making service possible with component exchange.
RECYCLABLE: The LIFT-O-FLEXis manufactured of recyclable and therefore environmentally friendly
materials. We do not use batteries with nickel cadmium but rather environmentally friendly gel cell batteries that are
valve regulated and maintenance free. Your selection of our lifting device therefore takes consideration of the
environment.
When discarding, deposit frame together with the batteries at appointed stations (varies from country to country) in
order to ensure recycling and safe handling of the all the parts of the product.
2 Safety
Before use, read the manual in order to enjoy the lifter fully.
Do not use to lift people.
Charging the batteries on the lifter shall be done in a dry and dedicated area where an electrical outlet is located.
Do not use the lifter while charging.
Always lock the wheels when loading or off-loading.
When moving the lifter, the end-effector is to be at its lowest possible height.
3 Warranty
The warranty is valid for one (1) year from delivery for material and manufacturing defects.
The warranty for the batteries is valid for one (1) month after delivery.
In order for the warranty to be valid, the lifter must have been maintained according to instructions. This warranty
does not cover normal maintenance, adjustments or regular adjustments according to the instructions.
Damages due to recklessness use or incorrect use of the equipment automatically voids the warranty.

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
5
4 Product Overview
19000 Masts
19152-54” Lift Stroke-(78.8”/76.75”) OAH
19153-73.75” Lift Stroke-(98.5/96.5”) OAH
19153US-71” Lift Stroke-(93.75”) OAH (Low Built Lags)
19251-93.25” Lift Stroke-(118.25/116.25”) OAH
19500 and 19700 Masts
19152HD-49.75 Lift Stroke-76.75” OAH
19153HD-69.5” Lift Stroke-96.5” OAH
19153HD-US-66.75” Lift Stroke-93.75” OAH
19251HD-89” Lift Stroke-116.25” OAH
Custom Lift Strokes Available
19000 Intermediate Sections
19184A-18.75” Long
19173A-23.62” Long
19185A-33.46” Long*
19500 and 19700 Intermediate Sections
19505-18.75” Long
19506-23.62” Long
19507-33.46” Long
Custom Widths Available
Low Built Legs-Fixed Front Wheel
19182-39.2” Overall Length 19187 (SS)
19243-45.1” Overall Length
19244-51” Overall Length
Low Built Legs-Dual Swivel Front Wheels
19351-37.8” Overall Length 19551 (SS)
19352-45.7” Overall Length 19552 (SS)
19353-53.6” Overall Length 19553 (SS)
Standard Built Legs-Single Swivel Front Wheels
19361-38.75” Overall Length 19561 (SS)
19362-46.62” Overall Length 19562 (SS)
19363-54.5” Overall Length 19563 (SS)
Electronic Power Pack
19139C-24V/16AHR 19257A-24V/16AHr (SS)
19171C 24V/32Ahr 19279C-24V/32Ahr (SS)
End-Effector
Handlebar
19169A 19157A (SS)
Remote Control
17272-2 Button
17273-4Button
Note: Mast lengths (XXXX”/XXXX”) indicate
standard legs first, low built legs second.

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
6
5 Assembling instruction
The lifter is normally delivered disassembled in modules or partially assembled in order to minimize freight costs.
When the lifter is delivered disassembled, each module comes separate with required screws and tools, etc. When the
lifting device is delivered partially assembled, the frame will be together and the components such as mast, power
pack and handle will need to be mounted to the frame.
5.1 Assembling the Frame.
Tools: 1 Allen wrench key size 5 mm.
Bolts: 16 pieces-M8x70 mm (6)
Modules: 1 pair of legs (1), 1 piece-Upper Intermediate Section (2), 1 piece-Lower Intermediate Section (3), 1 piece-
Brake Rod (4), 1 piece-Lock for Power Pack (5), (needed when power pack is to be mounted).
1Before assembling the frame, the rear casters on each leg (three position-see example below) should be locked in
the directional lock mode. This is accomplished with the brake rod (4). Insert one end of the rod into the hole
located on the caster holder and turn it so the wheel is directionally locked and is in the proper position. (Do this
on both legs).
2Place the upper intermediate section (2) and the lower intermediate section (3) on edge. The upper intermediate
section has the mast slide located on the center and should be placed facing the front casters. The lower
intermediate section has the lift motor attached and should be placed so that the (2) screws that attach the lift mast
to the lower intermediate section face the front casters. Take one of the legs (1) (the hex hole for the brake rod
should face down) and mount it with the enclosed bolts (6) 8 pieces. Screw it in place (do not tighten). Turn the
intermediate sections with one leg attached over and mount the opposite leg. Insert the brake rod (4) into the hex
holes in the proper position before attaching the leg with the bolts (do not tighten). The brake rod (4) should be
pointed up and perpendicular to the legs.
3. Place the frame on its wheels on a level floor. Put pressure on the legs so that each wheel has contact with the
floor. Now, tighten all the bolts in place!
Attention! It may be necessary to retighten the bolts after some use.

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
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5.2 Assembling the End-Effector and Mast.
Tool: 1 piece-Allen wrench size 5 mm, 1 piece regular wrench size 13 mm
Screw: The bolt holding the mast: each bolt and nut is on the frame, the platform screw (2 pieces) 3/8”x 3 ½”
Modules: 1 piece mast (7), 1 piece. End-Effector (8)
1Remove the 3 screws (9) that are on the lower intermediate section and loosen the 4 nuts (10) on both
sides of the intermediate section.
2Make sure the yellow plastic coupling on the motor is still in place on the gear reducer.
3Rotate the mast so the coupling is pointing down. Move the mast slide all the way to its bottom position.
Note: The slide can travel down at a high rate of speed should it be on the opposite end when rotating the
mast for placement! The slide should be in the lowest position when mounting the mast.
4Insert the mast over the guide rails on the upper intermediate section and push the mast down in order for
the fastening plate to cover the lower intermediate section. Make sure the coupling on the lift mast and
motor are properly mated together or the lower bolts cannot be installed.
5Fasten the first 3 bolts (9); this will automatically center the mast. Next, tighten the 4 bolts. (10) on the
guide rails in the upper intermediate section.
6The end-effector can now be mounted with its 2 bolts (11).

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
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7Should you have an accessory on the lifter that requires DC power this can be connected to the power
pack (5 next page) into the same outlet as the battery charger. While charging, these accessories will have
to be disconnected. After charged –remember to reconnect the plug for the accessory.
5.3 Assembling the Electronic Power Pack, Handlebar and Remote Control
Modules: 1 piece upper lock (5), 1 piece power pack (12), 1 piece grip (13), and 1 piece remote control
1Guide the upper lock nut of the power pack into (5) the tracks of the back of the mast, the knob shall be
on top (slightly off center)
2Lift the power pack (12) by lifting the upper lock (5); slide the power pack (12) so its lower fastening
hook fastens at the bottom of the mast. Lower the upper connector (5) until it covers the top of the power
pack mounting detent and tighten.
3Plug in the connector to the front of the power pack. Cable with plug to motor (black connector with red
handle).
4Insert the handle slides into the two slots in the back of the lift mast and slide down the handle and secure
at the desired height.
5Connect the remote control device to the power pack (12). The plug shall be on the right front side (the
same side as the plug for the motor).
6The lifter is now ready for use.

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
9
6 Disassembling
Perform in reverse order as per previous chapter.
7 Discarding
After many years of service, your lifter can be discarded in such a way to save the environment. The frame
and batteries can be deposited at special stations (varies from country to country)

RonI, INC 8001 Tower Point Drive Charlotte, NC 28227 U.S.A. Toll Free [phone]
Ph.: [phone] Fax: [phone] Email: [email protected] Web Site: http://www.liftoflex.com
Rev July 2016
10
8 Instruction
Use the lifter properly in order to avoid work injuries from lifting.
8.1 Charging
The lifter is to be charged every night, over weekend, holidays and longer periods when not in use or the
batteries will go dead. In this way you are ensured a fully charged lifter at all times.
Attention! If you do not charge the batteries after each duration of use, the batteries can be harmed.
It is not possible to overload them.
Always charge in a dry area.
Disconnect lift motor power cable from Electronic Power Pack
Connect charger to Electronic Power Pack. Lamps on charger will not light up.
Connect the charger to wall outlet. A red and yellow lamp will go on when charging.
Attention! Do not operate the device while charging.
A green lamp will go on when charging is complete.
The yellow lamp flashes when the battery is 80% charged, battery now is on trickle charge.
Disconnect charger from wall outlet.
Disconnect charger from Electronic Power Pack.
Red lamp = 110 volt voltage is connected.
Green lamp = Charged and maintenance charging to keep level high.
Note: Steps to follow to eliminate potential sparking when connecting charger to Electronic Power
Pack:
Disconnect lift motor power cable from Electronic Power Pack.
Discharge Electronic Power Pack capacitor by engaging the “Up/Down” pushbutton on the remote
controller.
Connect charger to Electronic Power Pack.
Connect charger to wall outlet.
Attention! Charger is not to be exposed to water.
Note: 19139B Electronic Power Pack voltmeter must be switched on during lifter operation.