Genie GTH-1048 User manual

Service Manual
Serial Number Range
GTH-1048
from GTH1007A-11443 to
GTH1009A-
14000
GTH-1056
from GTH1007B-7101 to
GTH1007B-
7251
Part No. 123701
Rev G
March 2016
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Service Manual March 2016
Introduction
ii GTH-1048 • GTH-1056 Part No. 123701
Intr od ucti o n Intr od ucti o n
Impor ta nt In for m at i on
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
maintenance procedure.
This manual provides detailed scheduled
maintenance information for the machine owner
and user. It also provides troubleshooting and
repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical skills
are required to perform most procedures. However,
several procedures require specialized skills, tools,
lifting equipment and a suitable workshop. In these
instances, we strongly recommend that
maintenance and repair be performed at an
authorized Genie dealer service center.
Compliance
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2011 by Terex Corporation
123701 Rev G, March 2016
Second Edition, Seventh Printing
Genie is a registered trademark of Terex South Dakota, Inc. in
the U.S.A. and many other countries.
"GTH" is a trademark of Terex South Dakota, Inc.
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March 2016 Service Manual
Introduction
Part No. 123701 GTH-1048 • GTH-1056 iii
RevisionHistory
Revision History
Revision Date Section Procedure / Page / Description
C 7/2012 Spec, Maint, Repair, Fault and Schematics
C1 3/2013 Spec, Maint and Schematics
D 6/2013 Fault
E 8/2013 Maint
F 9/2014 Spec Hydraulic Oil
Maint ZF Transmission
Fault Deutz Fault Codes
Schem Telematics
F1 3/2015 Schem Electrical and Hydraulic
F2 5/2015 Schem Fuse Box Layout / Electrical
G 3/2016 All Ending SN for GTH-1048
Ending SN for GTH-1056 for MM/SRM
Reference Examples:
Section – Maintenance, B-3
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics
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Service Manual March 2016
Introduction
iv GTH-1048 • GTH-1056 Part No. 123701
Serial Number Legend
1 Model
2 Model year
3 Facility code (for models manufactured in multiple facilities)
4 Sequence number
5 Serial label
6 Serial number (stamped on chassis)
7 Serial label (located inside fork frame)
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March 2016 Service Manual
Safety Rules
Part No. 123701 GTH-1048 • GTH-1056 v
Section 1 Safet y R ules Gener al Saf et y R ul es
Danger
Failure to obey the instructions and safety rules in
this manual and the appropriate Operator's Manual
on your machine will result in death or serious
injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
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Service Manual March 2016
Safety Rules
vi GTH-1048 • GTH-1056 Part No. 123701
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This
manual and the decals on the machine,
use signal
words to identify the following:
Safety alert symbol
—used to
alert personnel to potential
personal injury hazards. Obey all
safety messages that follow this
symbol to avoid possible injury or
death.
Indicates a imminently hazardous
situation which,
if not avoided,
will result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may cause minor or
moderate
injury.
Indicates a potentially hazardous
situation which, if not avoided,
may result in property damage.
Be sure to wear protective eye wear and
other protective clothing if the situation
warrants it.
Be aware of potential crushing
hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel
-toed shoes.
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an
approved fire extingu
isher within easy
reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free
of debris that could get into machine
components and cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or
straps that are in good condition and of
ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins an
d self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.
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March 2016
Table of Contents
Part No. 123701 GTH-1048 • GTH-1056 vii
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model .................................................................................. ii
Revision History..................................................................................................... iii
Serial Number Legend .......................................................................................... iv
Section 1 Safety Rules ..........................................................................................................v
General Safety Rules ............................................................................................. v
Section 2Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................2
Hydraulic Specification ...........................................................................................3
Hydraulic Component Specifications......................................................................6
Manifold Component Specifications .......................................................................7
Air Conditioner Refrigerant Specifications .............................................................7
John Deere 4045HF485 Engine Specifications .....................................................8
Perkins 1104D-E44TA Engine Specifications ........................................................9
Dana T20000 Transmission Specifications ..........................................................10
Dana Planetary 213 Drive Axle Specifications.....................................................10
Hydraulic Hose and Fitting Torque Specifications ...............................................11
Torque Procedure ................................................................................................12
Section 3 Scheduled Maintenance Procedures ...............................................................13
Introduction...........................................................................................................13
Pre-Delivery Preparation Report ..........................................................................16
Maintenance Inspection Report............................................................................17
Maintenance Inspection Report............................................................................18
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March 2016
Table of Contents
viii GTH-1048 • GTH-1056 Part No. 123701
Checklist A Procedures..................................................................................... 19
A-1 Inspect the Manuals and Decals ................................................................... 19
A-2 Perform Pre-operation Inspection ................................................................. 20
A-3 Perform Function Tests ................................................................................. 20
A-4 Lubricate the Boom ....................................................................................... 21
A-5 Perform Engine Maintenance - All Models.................................................... 21
A-6 Perform Transmission Maintenance ............................................................. 22
A-7 Perform 30 Day Service ................................................................................ 22
A-8 Perform Axle Maintenance ............................................................................ 23
A-9 Perform Engine Maintenance - John Deere Models ..................................... 23
A-10 Perform Axle Maintenance .......................................................................... 24
A-11 Perform Axle Maintenance .......................................................................... 24
Checklist B Procedures..................................................................................... 25
B-1 Inspect the Batteries...................................................................................... 25
B-2 Inspect the Electrical Wiring .......................................................................... 26
B-3 Check the Exhaust System ........................................................................... 27
B-4 Inspect the Engine Air Filter .......................................................................... 28
B-5 Inspect the Tires, Wheels and Lug Nut Torque............................................. 28
B-6 Perform Hydraulic Oil Analysis...................................................................... 29
B-7 Inspect the Fuel and Hydraulic Tank Cap Venting Systems......................... 29
B-8 Check the Boom Wear Pads ......................................................................... 30
B-9 Lubricate the Driveshaft ................................................................................ 31
B-10 Perform Engine Maintenance - John Deere Models ................................... 32
Checklist C Procedures..................................................................................... 33
C-1 Inspect and Lubricate the Sequencing Chains ............................................. 33
C-2 Perform Engine Maintenance - John Deere Models ..................................... 34
C-3 Perform Axle Maintenance............................................................................ 35
C-4 Perform Transmission Maintenance - Dana Models..................................... 35
C-5 Perform Engine Maintenance - Perkins Models............................................ 36
C-6 Perform Engine Maintenance - Perkins Models............................................ 36
C-7 Adjust the Boom Sequencing Chains ........................................................... 37
C-8 Perform Axle Maintenance............................................................................ 38
C-9 Perform Axle Maintenance............................................................................ 38
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March 2016
Table of Contents
Part No. 123701 GTH-1048 • GTH-1056 ix
Checklist D Procedures .....................................................................................39
D-1 Inspect the Forks ...........................................................................................39
D-2 Perform Transmission Maintenance - Dana Models .....................................39
D-3 Replace Hydraulic Tank Return Filter Element .............................................40
D-4 Perform Axle Maintenance ............................................................................40
D-5 Perform Engine Maintenance - Perkins Models ............................................41
Checklist E Procedures .....................................................................................42
E-1 Test or Replace the Hydraulic Oil ..................................................................42
E-2 Perform Engine Maintenance - John Deere Models .....................................43
E-3 Perform Engine Maintenance - Perkins Models ............................................43
E-4 Perform Engine Maintenance - Perkins Models ............................................44
E-5 Perform Engine Maintenance - John Deere Models .....................................44
E-6 Perform Engine Maintenance - Perkins Models ............................................45
Section 4 Repair Procedures .............................................................................................46
Introduction...........................................................................................................46
Boom Components ............................................................................................48
1-1 Boom Proximity Switch ..................................................................................48
How to Test a Proximity Switch.......................................................................48
How to Adjust the Boom Angle Proximity Switch............................................49
How to Adjust the Boom Extend Proximity Switch..........................................49
1-2 Boom ..............................................................................................................50
How to Replace the Boom Wear Pads ...........................................................50
How to Remove the Lifting Fork Frame ..........................................................50
How to Remove the Cable Bridge Assembly , GTH-1056 ..............................51
How to Replace the Retraction Chain.............................................................52
How to Replace the Extension Chains............................................................55
How to Remove the Boom ..............................................................................57
How to Disassemble the Boom - GTH-1048...................................................59
How to Disassemble the Boom - GTH-1056...................................................61
1-3 Boom Lift Cylinder..........................................................................................64
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March 2016
Table of Contents
x GTH-1048 • GTH-1056 Part No. 123701
1-4 Boom Extension Cylinder .............................................................................. 65
1-5 Fork Level Cylinder ........................................................................................ 66
1-6 Hydraulic Hoses............................................................................................. 67
How to Replace the Fork Level and/or
Auxiliary Cylinder Hoses, GTH-1048 ...................................................... 67
How to Replace the Fork Level and/or
Auxiliary Cylinder Hoses, GTH-1056 ...................................................... 68
Operator's Compartment................................................................................... 71
2-1 Operator's Compartment ............................................................................... 71
2-2 Machine Controls........................................................................................... 73
How to Remove the Steering Column ............................................................ 73
How to Remove the Steering Wheel .............................................................. 73
How to Remove the Steer Orbitral.................................................................. 74
How to Remove the Joystick - Models with Single Joystick ........................... 74
How to Remove the Joystick - Models with Dual Joysticks............................ 75
How to Remove the Brake Pedal Assembly................................................... 75
How to Remove the Gauge Cluster Assembly ............................................... 76
How to Remove the Diagnostic Display ......................................................... 76
Fuel and Hydraulic Tanks ................................................................................. 77
3-1 Fuel and Hydraulic Tanks .............................................................................. 77
Engines ............................................................................................................... 78
4-1 Engines .......................................................................................................... 78
How to Repair the John Deere 4045T Engine ................................................ 78
How to Repair the Perkins 1104D-E44TA Engine.......................................... 78
How to Remove the Engine ............................................................................ 78
4-2 Engine Fault Codes ....................................................................................... 79
Transmission...................................................................................................... 80
5-1 Transmission.................................................................................................. 80
How to Repair the Transmission..................................................................... 80
How to Remove the Transmission.................................................................. 80
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March 2016
Table of Contents
Part No. 123701 GTH-1048 • GTH-1056 xi
Hydraulic Pump ..................................................................................................82
6-1 Hydraulic Pump..............................................................................................82
How to Test the Function Pump......................................................................82
How to Remove the Function Pump ...............................................................83
How to Install the Function..............................................................................84
How to Prime the Function Pump ...................................................................84
How to Adjust the Function Pump Standby Pressure .....................................85
How to Adjust the Function Pump Pressure Compensator ............................86
Manifolds.............................................................................................................88
7-1 Primary Function Manifold Components - Models with Single Joystick.........88
7-2 Primary Function Manifold Components - Models with Dual Joysticks .........92
7-3 Secondary Function Manifold Components ...................................................96
7-4 Outrigger Manifold Components ....................................................................98
7-5 Auxiliary Manifold Components (option) ......................................................100
7-6 Brake Manifold Components........................................................................101
7-7 AC Hydraulic Manifold Components ............................................................102
7-8 Valve Adjustments - Secondary Function Manifold .....................................103
How to Set the Steer System Pressure ........................................................103
How to Set the Parking Brake System Pressure ..........................................104
How to Set the Differential Lock/Joystick System Pressure .........................105
How to Set the Rear Lock-up System Pressure ...........................................106
7-9 Valve Coils ...................................................................................................107
Axle ....................................................................................................................109
8-1 Axles.............................................................................................................109
How to Remove the Axle...............................................................................109
How to Repair the Axle .................................................................................109
Outriggers .........................................................................................................110
9-1 Outriggers.....................................................................................................110
How to Remove an Outrigger........................................................................110
How to Remove an Outrigger Cylinder .........................................................111
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March 2016
Table of Contents
xii GTH-1048 • GTH-1056 Part No. 123701
Section 5 Fault Codes....................................................................................................... 113
Introduction ........................................................................................................ 113
Diagnostic Display........................................................................................... 114
John Deere 4045HF485 Engine Fault Codes................................................. 116
Perkins 1104 Engine Fault Codes .................................................................. 123
Section 6 Schematics ....................................................................................................... 126
Introduction ........................................................................................................ 126
Proximity Switch Legend.................................................................................... 127
Fuse Panel Layout ............................................................................................. 128
Electrical Component Legend............................................................................ 129
Wire Color Legend ............................................................................................. 130
Electrical Symbol Legend .................................................................................. 131
Hydraulic Symbols Legend ................................................................................ 132
Electrical Schematics ...................................................................................... 133
Electrical Schematic........................................................................................... 134
Hydraulic Schematics...................................................................................... 137
Hydraulic Schematic - Models with Single Joystick ........................................... 138
Hydraulic Schematic - Models with Dual Joystick.............................................. 139
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March 2016 Service Manual
Specifications
Part No. 123701 GTH-1048 • GTH-1056 1
Section 2 Speci fi c ati ons
Machi ne Sp ec if ic atio ns
Machine Specifications
Tires and wheels
Tire size
14.00 x
24
Tire ply rating
12
Weight, rough terrain tire
(air filled)
315 l
bs
142.9 k
g
Weight, rough terrain
tire
(foam filled)
967 ±35 l
bs
439 ±16 k
g
Weight, rock lug tire
(foam filled)
1013 ±35 l
bs
459 ±16 k
g
Tire pressure
(models with air
-filled tires)
50 p
si
3.45 b
ar
Lug nut torque
465 ft-
lbs
630 Nm
Lug Pattern
10 x
13.189
Wheel diameter
24 i
n
60.1 c
m
Wheel width
9 i
n
22.9 c
m
Fluid capacities
Fuel tank
35 g
allons
132.5 l
iters
Hydraulic tank
44 g
allons
166.5 l
iters
Hydraulic system
(including tank)
55 g
allons
208.2 l
iters
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Service Manual March 2016
Specifications
2 GTH-1048 • GTH-1056 Part No. 123701
Perf orm a nc e Sp ec if ic ati ons
Performance Specifications
Drive speed,
maximum 18 m
ph
29 k
m/h
Draw bar pull
29,000 l
bs
13,154 k
g
Lift capacity, maximum
10,000 l
bs
4545 k
g
Boom function speeds, maximum
GTH
-1048
Boom up
12 to 14 s
econds
Boom down
13 to 15 s
econds
Boom extend
16 to 18 s
econds
Boom retract
15 to 17 s
econds
Fork rotate
19 to 21 s
econds
GTH-1056
Boom up
17 to 19 s
econds
Boom down
23 to 25 s
econds
Boom extend
14 to 16 s
econds
Boom retract
13 to 15 s
econds
Fork rotate
3 to 6 seconds
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March 2016 Service Manual
Specifications
Part No. 123701 GTH-1048 • GTH-1056 3
Hydra ul i c Speci fi c at i on
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They sho
uld provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditioning, and foam and aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil
type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32 Shell
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond it's
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and dep
osit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV
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Service Manual March 2016
Specifications
4 GTH-1048 • GTH-1056 Part No. 123701
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
189°F / 87°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F /
100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temperature
103°F / 75°C
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March 2016 Service Manual
Specifications
Part No. 123701 GTH-1048 • GTH-1056 5
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage
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Service Manual March 2016
Specifications
6 GTH-1048 • GTH-1056 Part No. 123701
Hydra ul i c C omp o ne nt Spec i f ic a ti o ns
Hydraulic Component
Specifications
Function pump
Type: variable displacement
piston pump
Displacement
0 to 3.66 c
u in
0 to 60 c
c
Flow rate @ 240
0 rpm 38 g
pm
144 L/min
Pump pressure, maximum
3190 p
si
220 b
ar
Pressure compensator
3190 p
si
220 b
ar
Standby pressure
464 p
si
32 b
ar
Primary Function Manifold
System relief valve
pressure, maximum
(measured at test port TP)
3500 p
si
241 b
ar
Boom extend relief valve pressure,
maximum
3500 p
si
241 b
ar
Fork tilt relief valve pressure, maximum
3500 p
si
241 b
ar
Flow regulator, Fork tilt circuit
14 g
pm
53 L/min
Flow regulator, Sway
circuit 2 g
pm
7.5 L/min
Flow regulator, Pilot pressure bleed circuit
0.1 g
pm
1.4 L/min
Secondary Function Manifold
Steer relief valve pressure, maximum
(measured at test port TS)
2500 p
si
172 b
ar
Parking brake relief valve pressure,
maximum
(measured
at test port TPB)
400 p
si
27.5 b
ar
Diff lock relief valve pressure, maximum
(measured at test port TJ)
400 p
si
27.5 b
ar
Rear lock
-up relief valve pressure,
maximum
(measured at test port TR)
50 p
si
3.4 b
ar
Outrigger Manifold
Flow regulator, Outrigger
circuit 6 g
pm
22.7 L/min
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March 2016 Service Manual
Specifications
Part No. 123701 GTH-1048 • GTH-1056 7
Manif ol d Com p on e nt Spec ifi c ati on s
Manifold Component
Specifications
Plug torque
SAE No. 2
50 in-lbs / 6 Nm
SAE No. 4
13 ft-
lbs / 18 Nm
SAE No. 6
18 ft-
lbs / 24 Nm
SAE No. 8
50 ft-
lbs / 68 Nm
SAE No. 10
55 ft-
lbs / 75 Nm
SAE No. 12
75 ft-
lbs / 102 Nm
Air Co ndi ti o ner Refr i ger an t S pec i fic ati ons
Air Conditioner Refrigerant
Specifications
System Full Charge
R134a
1 lb 14 o
z
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Service Manual March 2016
Specifications
8 GTH-1048 • GTH-1056 Part No. 123701
John D e er e 404 5H F 48 5 Engi ne S pec i fic a ti o ns
John Deere 4045HF485 Engine
Displacement
275 c
u. in
4.5 l
iters
Number of cylinders
4
Bore and Stroke
4.19 x 5 i
nches
106 x 127 m
m
Horsepower
125 @ 2400 r
pm
93.2 kW @ 2400 r
pm
Firing order
1 - 3 - 4 -
2
Low idle
800 r
pm
High idle
2400 r
pm
Compression ratio
17:1
Valve clearances, cold
Intake
0.14 i
n
0.36 m
m
Exhaust
0.18 i
n
0.46 m
m
Lubrication system
Oil pressure
(warm, at rated speed with full load)
60±25 p
si
4.13±1.7 b
ar
Oil pressure
(warm, at low idle)
15 p
si
1 b
ar
Oil capacity (including filter)
14 q
uarts
13.2 l
iters
Oil viscosity
requirements
Oil Type
15W-
40
Units ship with John Deere Engine Break
-In Oil.
During the break
-in period, add John Deere Engine
Break
-In Oil as needed to maintain the specified oil
level.
Extreme operating temperatures may require the use of
alternative e
ngine oils. For oil requirements, refer to the
Engine Operator's Manual on your machine.
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Injection system
Injection pump make
Stanadyne
Peak injection
pressure 10,000 p
si
690 b
ar
Alternator output
95A @ 14V DC
Battery Specifications
Type
12V DC, Group C31
Quantity
1
Battery capacity, maximum
1000A
Reserve capacity @ 25A rate
200 Minutes
Engine coolant
Capacity
7 gallons
26.5 liters
Courtesy of Crane.Market