Rosemount 405 User manual

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Reference Manual
00821-0100-4810, Rev AA
March 2004
405 Compact Orifice Series and
1595 Conditioning Orifice Plate
Flow Test Data Book and Flow Handbook

Reference Manual
00821-0100-4810, Rev AA
March 2004
www.rosemount.com
405 and 1595
405 Compact Orifice Series and
1595 Conditioning Orifice Plate
Flow Test Data Book
Emerson Process Management satisfies all obligations coming from legislation to
harmonize product requirements in the European Union
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure to thoroughly understand the contents before
installing, using, or maintaining this product.
Customer Central
1-800-999-9307 (7:00 a.m. to 7:00 P.M. CST)
National Response Center
1-800-654-7768 (24 hours a day)
Equipment service needs
International
1-[phone]
The products described in this document are NOT designed for nuclear-qualified
applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware
or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact an Emerson Process
Management Sales Representative.

Reference Manual
00821-0100-4810, Rev AA
March 2004 405 and 1595
www.rosemount.com
Table of Contents
SECTION 1
405 Compact Orifice
Series and 1595
Conditioning Orifice
Plate
Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Structural Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
In-House Performance Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Independent Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SECTION 2
Theory of Operation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Technical Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Compact Orifice Plate Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Conditioning Orifice Plate Technology. . . . . . . . . . . . . . . . . . . . . . . . . 2-2
SECTION 3
Test Facilities and Flow
Tests
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Testing Laboratories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Gravimetric Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Flow Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Run to Run Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Meter Installed 2D Downstream of the Following Fittings . . . . . . . 3-3
Run to Run Repeatability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Single Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Double Elbows In Plane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Double Elbows Out of Plane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Swirl Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
8 x 6-in. Reduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Butterfly Valve at 75% Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
SECTION 4
Flow Calculations
Rosemount 405C and 1595 Conditioning Orifice Plate . . . . . . . . . . . . 4-1
Calculated Values and Variables Designations . . . . . . . . . . . . . . . 4-1
Equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Rosemount 405P Compact Orifice Plate . . . . . . . . . . . . . . . . . . . . . . . 4-4
Calculated Values and Variables Designations . . . . . . . . . . . . . . . 4-4
Equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Flow Calculation Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

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TOC-2

Reference Manual
00821-0100-4810, Rev AA
March 2004
www.rosemount.com
405 and 1595
Section 1 405 Compact Orifice Series and
1595 Conditioning Orifice Plate
Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3
PRODUCT FEATURES The Rosemount 405 Compact Orifice Series (standard and condition plate
options) and 1595 Conditioning Orifice Plate primary flow elements maintain
the traditional strengths of orifice plate technology with improved features /
performance.
The strengths of the 405 include:
• More Economical than a Traditional Orifice Plate Installation
• Machined from a Single Cast Part
• Accurate and Repeatable
• Shorter Straight Run Requirements (405C - 2D Upstream and 2D
Downstream)
• Self Centering Mechanism
• Based on ASME/ISO Corner Tap Design
The strengths of the 1595 include:
• Based on the most common primary element in the world with
established standards for manufacture and installation.
• Easy to use, prove, and troubleshoot
• Accurate and Repeatable
• Shorter Straight Run Requirements (2D Upstream and 2D
Downstream)
• Based on ASME/ISO/AGA standards
The Rosemount 405 and 1595 primary flow elements are sized using
Rosemount's Instrument Toolkit sizing program. This program provides
accurate flow calculations using installation details and fluid properties for the
flowmeter and presents this on a calculation data sheet or specification sheet.

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TESTING Tests performed on the 405 / 1595 primary flow elements are divided into
three major categories:
• Mechanical and structural testing
• In-house performance testing
• Independent laboratory testing
All categories are on going and continue to be a part of the current
Rosemount test program for the 405 / 1595 primary flow elements.
Structural Testing Rosemount performed integrity testing for:
• Allowable stress limits
• Hydrostatic Pressure
• Thermal Effects
•Vibration
At the following labs:
• Hauser Laboratories, Boulder, CO
• Rosemount Vibration Laboratory, Eden Prairie, MN
In-House Performance
Testing
Hundreds of flow tests were performed in the Rosemount flow laboratory in 2
to 10-in. (50.8 to 254 mm) pipeline, using independently certified magnetic
flowmeters or the laboratory's gravimetric system as primary reference.
Straight run requirements, run to run repeatability (w/ and w/o disassembly /
re-assembly), pipe schedule, and sensitivity to centering are some of the
in-house performance tests that were performed on the Rosemount 405P
Compact Orifice Plate primary element.
Baseline straight run, run to run repeatability (w/ and w/o disassembly /
re-assembly), straight run requirements, pipe schedule, sensitivity to
centering, and gaskets are just a few of the in-house performance tests that
were conducted on the Rosemount 405C and 1595 Conditioning Orifice Plate
primary elements. Extensive testing was also performed to determine
minimum straight run requirements after the following upstream fittings; single
elbow, double elbows in plane, double elbows out of plane, reduction,
expansion, and butterfly valve. Performance was also evaluated with up to 20
degrees of swirl induced.
Every Rosemount 405C and 1595 Conditioning Orifice Plate primary element
is flow calibrated as part of the manufacturing process. A calibration report for
either a 3 point (option code WC) or 10 point (option code WD) calibration can
be provided for shipment with the product.
Independent Testing Rosemount 405 and 1595 primary flow element models were tested at three
independent laboratories:
• Colorado Engineering Experiment Station, Inc. (CEESI)
• Southwest Research Institute (SwRI)
• Foxboro Co. Flow Lab
Certified flow-data sheets were supplied from each of these facilities.
Representative samples of tests conducted at Rosemount and independent
laboratories are in Section 3: Test Facilities and Flow Tests.

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PRODUCT
SPECIFICATIONS
The above testing has enabled Rosemount to provide product which
conforms to the following specifications:
TABLE 1. Rosemount 405 Compact Orifice Flowmeter
Type Beta Discharge Coefficient Uncertainty
Conditioning 0.4 0.50%
Conditioning 0.65 0.75%
Standard (1/2to 11/2-in. line size)(1)
(1) Discharge Coefficient Uncertainty for 1/2-in. units with Beta = 0.65 is ±2.25% (2.5% of flow).
0.4 1.75%
Standard (1/2to 11/2-in. line size)(1) 0.65 1.75%
Standard (2 to 8-in. line size) 0.4 1.25%
Standard (2 to 8-in. line size) 0.65 1.25%
TABLE 2. Rosemount 1595 Discharge Coefficient Uncertainty
Beta Ratio Accuracy
β= 0.40 0.50%
β= 0.65 0.75%

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Reference Manual
00821-0100-4810, Rev AA
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405 and 1595
Section 2 Theory of Operation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Technical Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Compact Orifice Plate Technology . . . . . . . . . . . . . . . . . . page 2-2
Conditioning Orifice Plate Technology . . . . . . . . . . . . . . . page 2-2
OVERVIEW The Rosemount 405 and 1595, based on orifice plate technology, is a device
used to measure the flow of a liquid, gas, or steam fluid that flows through a
pipe. It enables flow measurement by creating a differential pressure (DP)
that is proportional to the square of the velocity of the fluid in the pipe, in
accordance with Bernoulli's theorem. This DP is measured and converted into
a flow rate using a secondary device, such as a DP pressure transmitter.
The flow is related to DP through the following relationship.
Equation 1
where:
Q = Flow rate
K = Units conversion factor, discharge coefficient, and other factors
DP = Differential pressure
For a more complete discussion on the flow equation, refer to Section 4: Flow
Calculations.
TECHNICAL DETAIL As stated previously, traditional orifice plate flowmeters are based on
Bernoulli's theorem, which states that along any one streamline in a moving
fluid, the total energy per unit mass is constant, being made up of the potential
energy (the pressure energy), and the kinetic energy of the fluid. Where:
where:
P1= Upstream pressure
P2= Downstream pressure
p= Density
V1= Upstream velocity
V2= Downstream velocity
When fluid passes through the orifice the velocity of the fluid through the
orifice increases. This increase in fluid velocity causes the kinetic energy of
the fluid immediately downstream of the orifice plate to increase, while
simultaneously decreasing the static pressure energy of the fluid at that same
point. By sensing the static pressure on the upstream and downstream sides
of the orifice plate, the decrease of static pressure on the downstream side
results in a measurement of the differential pressure between the upstream
and downstream side of the orifice plate.
QαKDP
P1
1
2
---ρV1
2
+P2
1
2
---ρV2
2
+=

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Some assumptions were made in deriving the theoretical equation, which in
practice are not valid: a) Energy is conserved in the flow stream. b) Pressure
taps are at ideal locations. c) Velocity profile is flat. These items are corrected
by the discharge coefficient. Which is derived from experimental data and is
different for each primary element.
Discharge Coefficient C =
COMPACT ORIFICE
PLATE TECHNOLOGY
The 405P Compact Orifice Plate is a wafer style meter and has a traditional
style orifice plate integrally machined into the wafer. The wafer is 1 inch thick.
Meter inlet and outlet sections in this wafer are sized for schedule 40 pipe. If
the meter is installed in pipe where the schedule is something other than
schedule 40, adjustments are made in the flow calculations to accommodate
the pipe schedule mismatch. For more information on this please refer to
“Effective Beta Calculation” on page 4-5.
Orifice plates work well when the velocity profile is symmetrical about the
longitudinal axis of the pipe in which the fluid is flowing. In such cases, where
the flow is conditioned or there is an adequate amount of straight run, the
highest velocity fluid is along the central axis of the pipe, coaxial with the
orifice of the constricting plate. This is the situation under which the discharge
coefficient was determined and is how most standard orifice plates are used.
However, if an orifice plate is installed immediately after an upstream fitting
the velocity profile will be skewed. This may take the form of profile distortion
and / or swirl. Additionally secondary flows may develop after the fitting. Any
of these conditions will cause a subsequent change in the performance of the
orifice plate. In general, profile distortion results in higher differential pressure
being reported and swirl results in lower differential pressure being reported.
The differential pressure thus produced across the standard orifice plate will
not be a true indication of the rate of fluid flow in this situation.
CONDITIONING ORIFICE
PLATE TECHNOLOGY
The Rosemount 405C and 1595 Conditioning Orifice Plate has the added
advantage of being able to operate with reduced straight run requirements.
With its multiple orifices in the flow stream it is much less susceptible to
velocity profile distortion, swirl, and secondary flows. If the velocity profile is
skewed, each of the orifices will conduct a part of the total fluid flow within the
pipe. According to Bernoulli's theorem, the velocity of the fluid through each of
the orifices will increase. The fluid pressure on the downstream side of the
constricting plate that is attributable to each of the separate orifices will be
averaged within the fluid to provide an average downstream pressure. The
average downstream pressure is compared with the upstream pressure to
provide an average differential pressure for whatever velocity profile is
presented to the multiple orifice plate, resulting in an accurate measurement
of the rate of fluid flow in the pipe.
As mentioned in an earlier section, every 405C and 1595 is flow calibrated as
part of the manufacturing process. The purpose of this calibration is to
determine a calibration factor which is applied to the flow calculations as an
adjustment to correct for bias error from the ISO-5167 discharge coefficient
equations. This results in an accurate flowmeter which conforms to the
ISO-5167 equations.
Actual Flow
Theoretical Flow

Reference Manual
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405 and 1595
Section 3 Test Facilities and Flow Tests
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Testing Laboratories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Gravimetric Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2
Flow Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2
Run to Run Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-4
Single Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-24
Double Elbows In Plane . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-28
Double Elbows Out of Plane . . . . . . . . . . . . . . . . . . . . . . . page 3-34
Swirl Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-40
8 x 6-in. Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-48
Butterfly Valve at 75% Open . . . . . . . . . . . . . . . . . . . . . . . page 3-52
OVERVIEW The following descriptions of tests and testing methods are abbreviated
versions. For detailed descriptions of the individual laboratories contact the
facility in question.
TESTING
LABORATORIES
Rosemount Boulder, Colorado Flow Laboratory
The Rosemount 405 and 1595 is tested and calibrated in water at Rosemount
Inc. Line sizes available for testing range from 1/2to 12-in. (12.7 to 304.8 mm).
A secondary set of reference meters, routinely calibrated against a
gravimetric primary standard, provide an uncertainty of 0.25 percent.
Calibrations that use the primary-measurement device, gravimetric method,
can be calibrated with an uncertainty of 0.1 percent.
SwRI Gas Research Institute (GRI), Meter Research Facility (MRF)
Flowmeters are tested and calibrated on a recirculating natural gas loop. A
sonic nozzle bank provides secondary flow calibration. This permits high
repeatability and excellent test accuracy's via calibration against the
gravimetric primary standards. The sonic nozzle banks produce an accuracy
on flow rate of 0.25% of reading.
CEESI, Colorado
Use critical flow venturis (CFV) for calibrations in air. The uncertainty in mass
flowrate is estimated to be ±0.50%. Calibrations are NIST traceable.
Foxboro Co. Flow Lab
Use a gravimetric system for water calibrations. Calibrations are NIST
traceable.

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GRAVIMETRIC
PROCEDURE
Piping is selected to match the inside diameter of the flowmeter under test.
Carbon steel piping is normally used for these tests. Gaskets between pipe
flanges are carefully installed and checked to ensure that they not interfere
with the flow. Proper alignment of the flowmeter with the piping is maintained.
After all piping is secured with bolts, couplings, or clamps. Water is gradually
introduced into the line. Flows are set to purge air from the system and to
bring the flowmeter to steady-state temperature. After operating the system
for a period of time, air is purged from all instrumentation lines, instruments,
and the flowmeter. After air purging, all instrumentation is checked for
zero-flow indication.
The flow rate is set by adjusting the control valve at the end of the test line to
a desired flow. This flow is allowed to stabilize and reach steady-state
condition. This condition is achieved when the average flow-meter readout is
constant with time. At this point, the calibration run begins.
A calibration run consists of simultaneously recording the flowmeter output
while the weighing tank is filled and the filling process is timed. Electronic
timers are activated and deactivated by electric eyes on the switch way.
Outputs are recorded at 1 Hz during this time. The duration of the run is
typically between 50 and 100 seconds
In addition to recording weight and time, the water temperature, air
temperature at the weigh tank, and air temperature adjacent to the readout
are recorded. Barometric pressure is also recorded at the start and at the end
of the test.
After a run is completed, the control valve is reset to another flow rate and the
process is repeated. Runs are normally conducted at 10 different flow rates,
approximately equally spaced from the maximum to the minimum flow rates.
In some cases, the maximum flow obtainable by the test facility determines
the upper flow limit of the test.
FLOW TESTS A summary of the tests provided on the following pages:
Run to Run Repeatability Meter section was assembled, tested, disassembled, re-assembled and
re-tested.
• 405P, Water, 06442, 1.5-in., 0.40 beta (see page 3-4)
• 405P, Water, 13443, 2-in., 0.65 beta (see page 3-6)
• 405P, Water, 26171, 4-in., 0.65 beta (see page 3-8)
• 405C, Water, 08261, 2-in., 0.40 beta (see page 3-10)
• 405C, Water, 12402, 2-in., 0.60 beta (see page 3-12)
• 405C, Water, 16261, 4-in., 0.40 beta (see page 3-14)
• 405C, Water, 24061, 4-in., 0.60 beta (see page 3-16)
• 1595, Water, AT24261, 6-in., 0.40 beta (see page 3-18)
• 1595, Water, AT39422, 6-in., 0.65 beta (see page 3-20)
• 1595, Water, AT48003, 12-in., 0.40 beta (see page 3-22)

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Meter Installed 2D
Downstream of the
Following Fittings
Single Elbow
• 405C, Water, 08261, 2-in., 0.40 beta (see page 3-24)
• 405C, Natural. Gas, 08261, 2-in., 0.40 beta (see page 3-26)
Double Elbows in Plane
• 405C, Water, 08261, 2-in., 0.40 beta (see page 3-28)
• 405C, Natural. Gas, 08261, 2-in., 0.40 beta (see page 3-30)
• 405C, Water, 12402, 2-in., 0.60 beta (see page 3-32)
Double Elbows Out of Plane
• 405C, Water, 08261, 2-in., 0.40 beta (see page 3-34)
• 405C, Natural. Gas, 08261, 2-in., 0.40 beta (see page 3-36)
• 405C, Water, 12402, 2-in., 0.60 beta (see page 3-38)
Swirl Generator
• 405C, Water, 08261, 2-in., 0.40 beta (see page 3-40)
• 405C, Air, 08261, 2-in., 0.40 beta (see page 3-42)
• 405C, Natural. Gas, 08261, 2-in., 0.40 beta (see page 3-44)
• 1595, Water, AT24261, 6-in., 0.40 beta (see page 3-46)
8x6-in. Reduction
• 1595, Water, A24261, 6-in., 0.40 beta (see page 3-48)
• 1595, Water, A39421, 6-in., 0.65 beta (see page 3-50)
Butterfly Valve at 75% Open
• 405C, Water, 12402, 2-in., 0.60 beta (see page 3-52)
• 1595, Water, A24261, 6-in., 0.40 beta (see page 3-54)

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RUN TO RUN REPEATABILITY
Test Laboratory: Rosemount Boulder, Colorado Flow Lab
Model: Rosemount 405P
Fluid: Water
Sensor Serial Number: 06442
Beta Ratio: 0.40
Pipe Size: 11/2-in (38.1 mm) Schedule 40
Pipe I.D.: 1.610-in. (40.89 mm)
Test Date: March 8, 2001

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Table 3-1. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number 06442
Data
Point
Number Temperature Pressure Viscosity Density
Differential
Pressure Flow Rate
Pipe Reynolds
Number
Discharge
Coefficient
°F °C psig bar cP lb/ft3in Water GPM
1 66.7 19.3 28.2 1.95 1.0204 62.3168 254.354 22.88 4.40E + 04 0.6009
266.7 19.3 28.2 1.94 1.0202 62.3167 254.120 22.88 4.40E + 04 0.6010
3 66.7 19.2 28.2 1.95 1.0306 62.3169 156.639 17.98 3.46E + 04 0.6016
466.7 19.3 28.2 1.95 1.0203 62.3167 137.781 16.87 3.24E + 04 0.6018
5 66.7 19.3 28.2 1.94 1.0204 62.3169 91.223 13.74 2.64E + 04 0.6026
666.9 19.4 28.1 1.94 1.0172 62.3151 56.368 10.82 2.09E + 04 0.6035
7 66.8 19.4 28.1 1.94 1.0179 62.3154 57.750 10.95 2.11E + 04 0.6034
867.0 19.5 28.1 1.93 1.0155 62.3142 30.006 7.91 1.53E + 04 0.6046
9 67.1 19.5 28.0 1.93 1.0137 62.3132 17.030 5.97 1.15E + 04 0.6055
10 67.3 19.6 28.0 1.93 1.0116 62.3124 7.628 4.01 7.77E + 03 0.6073
11 67.5 19.7 28.0 1.93 1.0091 62.3104 4.359 3.03 5.90E + 03 0.6088
12 67.5 19.7 28.0 1.93 1.0085 62.3103 4.342 3.03 5.89E + 03 0.6089
Table 3-2. Rosemount Boulder, Colorado Flow Lab, Water. Test 2, Sensor Serial Number 06442
Data
Point
Number Temperature Pressure Viscosity Density
Differential
Pressure Flow Rate
Pipe Reynolds
Number
Discharge
Coefficient
°F °C psig bar cP lb/ft3in Water GPM
1 72.7 22.6 28.2 1.94 0.9415 62.2692 248.988 22.65 4.72E + 04 0.6009
272.7 22.6 28.1 1.94 0.9409 62.2688 255.919 22.95 4.78E + 04 0.6006
3 72.8 22.7 28.1 1.93 0.9394 62.2677 156.139 17.96 3.75E + 04 0.6015
472.9 22.7 28.0 1.93 0.9385 62.2671 146.624 17.40 3.63E + 04 0.6015
5 73.1 22.8 28.0 1.93 0.9359 62.2653 91.484 13.77 2.88E + 04 0.6026
673.4 23.0 27.9 1.92 0.9330 62.2633 57.017 10.89 2.29E + 04 0.6035
7 73.3 22.9 27.9 1.92 0.9337 62.2637 57.898 10.97 2.30E + 04 0.6035
873.7 23.2 27.9 1.92 0.9283 62.2598 30.126 7.93 1.67E + 04 0.6049
9 74.2 23.4 27.8 1.92 0.9230 62.2558 17.114 5.98 1.27E + 04 0.6054
10 75.1 23.9 27.8 1.91 0.9122 62.2480 7.602 4.00 8.59E + 03 0.6070
11 76.0 24.5 27.7 1.91 0.9017 62.2395 4.403 3.05 6.62E + 03 0.6077
12 76.1 24.5 27.7 1.91 0.9008 62.2384 4.347 3.03 5.59E + 03 0.6079

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Test Laboratory: Rosemount Boulder, Colorado Flow Lab
Model: Rosemount 405P
Fluid: Water
Sensor Serial Number: 13443
Beta Ratio: 0.65
Pipe Size: 2-in (50.8 mm) Schedule 40
Pipe I.D.: 2.067-in. (52.50 mm)
Test Date: January 17, 2001

Reference Manual
00821-0100-4810, Rev AA
March 2004
3-7
405 and 1595
Table 3-3. Rosemount Boulder, Colorado Flow Lab, Water. Test 1, Sensor Serial Number 13443
Data
Point
Number Temperature Pressure Viscosity Density
Differential
Pressure Flow Rate
Pipe Reynolds
Number
Discharge
Coefficient
°F °C psig bar cP lb/ft3in Water GPM
1 66.3 19.1 28.8 1.92 1.0250 62.3192 248.526 109.75 1.64E + 05 0.6046
266.4 19.1 28.2 1.94 1.0247 62.3190 182.047 93.84 1.40E + 05 0.6041
3 66.4 19.1 28.4 1.96 1.0238 62.3186 106.591 71.81 1.07E + 05 0.6041
466.5 19.2 28.5 1.96 1.0228 62.3180 61.849 54.84 8.19E + 04 0.6057
5 66.5 19.2 28.5 1.96 1.0224 62.3178 61.803 84.83 8.19E + 04 0.6058
666.5 19.2 28.4 1.96 1.0220 62.3176 51.317 49.97 7.47E + 04 0.6059
7 66.6 19.2 28.4 1.96 1.0207 62.3169 31.492 39.19 5.86E + 04 0.6066
867.8 19.3 28.3 1.95 1.0188 62.3159 15.869 27.99 4.20E + 04 0.6103
9 67.0 19.4 28.2 1.94 1.0160 62.3145 5.781 17.00 2.55E + 04 0.6140
10 67.2 19.6 28.1 1.94 1.0129 62.3129 3.783 13.80 2.08E + 04 0.6161
11 67.2 19.5 28.1 1.94 1.0135 62.3130 3.820 13.86 2.09E + 04 0.6160
Table 3-4. Rosemount Boulder, Colorado Flow Lab, Water. Test 2, Sensor Serial Number 13443
Data
Point
Number Temperature Pressure Viscosity Density
Differential
Pressure Flow Rate
Pipe Reynolds
Number
Discharge
Coefficient
°F °C psig bar cP lb/ft3in Water GPM
1 66.5 19.2 27.8 1.92 1.0228 62.3180 248.957 109.62 1.64E + 04 0.6034
266.5 19.2 28.2 1.94 1.0222 62.3177 181.498 93.71 1.40E + 04 0.6041
3 66.6 19.2 28.5 1.96 1.0214 62.3173 106.147 71.85 1.07E + 04 0.6057
466.7 19.3 28.5 1.96 1.0205 62.3168 62.069 55.05 8.24E + 04 0.6069
5 66.7 19.3 28.5 1.96 1.0201 62.3166 61.437 54.72 8.19E + 04 0.6064
666.7 19.3 28.4 1.96 1.0195 62.3163 52.008 50.32 7.54E + 04 0.6061
7 66.7 19.3 28.4 1.96 1.0184 62.3157 30.888 38.87 5.83E + 04 0.6074
866.9 19.4 28.3 1.95 1.0165 62.3147 15.937 28.01 4.21E + 04 0.6094
9 67.0 19.4 28.3 1.95 1.0160 62.3145 5.821 17.01 2.56E + 04 0.6123
10 67.1 19.5 28.2 1.95 1.0140 62.3134 3.759 13.71 2.06E + 03 0.6142
11 67.1 19.5 28.2 1.95 1.0139 62.3134 3.815 13.81 2.08E + 03 0.6141

Reference Manual
00821-0100-4810, Rev AA
March 2004
3-8
405 and 1595
Test Laboratory: Rosemount Boulder, Colorado Flow Lab
Model: Rosemount 405P
Fluid: Water
Sensor Serial Number: 26171
Beta Ratio: 0.65
Pipe Size: 4-in (101.6 mm) Schedule 40
Pipe I.D.: 4.026-in. (102.26 mm)
Test Date: February 12, 2001