Roto E-Tec DoorDrive User manual

Window and Door Technology
Roto E-Tec DoorDrive
The concealed swing door drive for doors
Installation, maintenance and operation instructions
for timber and aluminium doors

Imprint
Copyright: April 2013
Roto Frank AG
Wilhelm-Frank-Platz 1
70771 Leinfelden-Echterdingen, Germany
Telephone [phone]
Fax [phone]
[e-mail]
www.roto-frank.com

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General information Information on these instructions....................................................5
Responsibility of the target groups .................................................. 6
Instruction obligation of the target groups ......................................7
Explanation of the safety instruction symbols .................................8
Limitation of liability........................................................................9
Safety Stipulated application .................................................................... 10
Handling electrical equipment ....................................................... 11
Risks on closing edges and moving components........................... 11
Residual risk ................................................................................. 11
System architecture Overview ....................................................................................... 12
Parts list ........................................................................................ 13
Scope of delivery for Roto E-Tec DoorDrive ................................... 13
Permissible performance characteristics ....................................... 14
Overload protection ....................................................................... 14
Installation explanation.................................................................. 15
Installation Preparation .................................................................................... 16
System overview ........................................................................... 17
Required fastening means ............................................................. 18
Installation steps ........................................................................... 19
Wiring Connection diagram for Eneo C / CC with Roto E-Tec DoorDrive .... 26
Permissible cable length ................................................................ 27
Commissioning Initial operation steps .................................................................... 28
General information
Contents

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Optional settings Push to close/Push to open operating mode .................................. 31
Control inputs................................................................................ 32
Programmable output .................................................................... 33
Authorization period ...................................................................... 34
Acoustic signal transmitter, hold-open period ............................... 35
Crush guard, reversing when closing............................................. 36
Fault memory, special functions .................................................... 37
Feedback
and errors Signal sequence meaning .............................................................. 38
Feedback ....................................................................................... 38
Troubleshooting............................................................................. 39
Errors............................................................................................. 39
Maintenance Door functions............................................................................... 43
Structural surroundings ................................................................. 44
Lubrication..................................................................................... 44
Risk assessment General details............................................................................... 45
Inspect possible hazardous locations on
automatic Turn-Only sash doors .................................................... 46
Inspect and check possible hazardous locations and protection
measures as per DIN EN 16005 ..................................................... 47
Final comments ............................................................................. 49
Disposal ....................................................................................................... 50
General information
Contents

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General information
Information on this manual
This manual contains important information and instructions for safe
operation.
This manual also contains binding guidelines to ensure that the duty to
instruct is observed through to the end-user.
The information and instructions in this manual refer to the Roto E-Tec
DoorDrive products.
This manual should be stored in such a manner that it can be quickly used,
if needed.
Additional markings
The following signs are used in this manual to highlight handling directives,
results, lists, references and other elements:
Marking Explanation
Drill holes
1
Hardware components
1. Action steps
 First level of hierarchy in a list
–Unordered list (second level of hierarchy)
p. 12 (Cross) reference in tables
Refer to page12 (Cross) reference in the text
The figures show DIN right-hand versions. All dimensions stated in mm.
Otherwise the values are indicated.
Copyright protection
The contents of this manual are protected by copyright. It is permissible to
use these contents when working with the hardware. Any usage over and
beyond this is not permitted without written permission from the manufac-
turer.

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The information in this document is intended for the following target
groups:
Hardware dealers
The “hardware dealers” target group includes all companies/persons who
purchase hardware from the hardware manufacturer to resell it without the
hardware being modified or subjected to further work.
Door manufacturers
The “door manufacturers” target group includes all companies/persons
who purchase hardware from the hardware manufacturer or the hardware
dealer and install it into doors.
Building element dealers/installation companies
The “building element dealers” target group includes all companies/persons
who purchase doors from the door manufacturer in order to sell these on
and to install them into a building development without modifying them.
The “installation company” target group includes all companies/persons
who purchase doors from the door manufacturer or the building element
dealer in order to install them into a building development without modi-
fying them.
Builders
The “builder” target group includes all companies/persons who order doors
for installation into their building project.
End-users
The “end-users” target group includes all persons who operate the installed
doors.
General information
Responsibility of target groups

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General information
Instruction obligation of target groups
Responsibility of hardware dealer
The hardware dealer must forward the following documents to the door
manufacturer:
– Catalogue
– Installation, maintenance and operation instructions
Responsibility of the door manufacturer
The door manufacturer and the customer must conduct a risk assessment
(refer to page 45 - 49) in accordance with DIN EN 16005:
– Installation, maintenance and operation instructions
The manufacturer must ensure that the end-user is provided with the docu-
ments and information intended for them, in printed format.
Responsibility of specialised dealer / installation company
The specialised dealer must forward the following documents to the
builder, even when a subcontractor (installation company) is acting as an
intermediary:
– Maintenance and operating instructions (with the focus on hardware)
The specialised dealer and the customer must conduct a risk assessment
(refer to page 45 – 49) in accordance with DIN EN 16005.
Responsibility of builder
The builder must forward the following documents to the end user:
– Maintenance and operating instructions (with the focus on hardware)
– Specifications/information for end-users (VHBE)

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General information
Explanation of safety instruction symbols
In this manual, safety information is indicated by a symbol. The safety
information is introduced by a key word that indicates the severity of the
danger.
DANGER!
This combination of symbol and signal word indicates an immi-
nently hazardous situation, which may lead to fatality or serious
injuries, if it is not avoided.
WARNING!
This combination of symbol and signal word indicates a potentially
hazardous situation, that may lead to fatality or serious injuries, if it
is not avoided.
CAUTION!
This combination of symbol and signal word indicates a potentially
hazardous situation, which may lead to minor or light injuries, if it
is not avoided.
NOTE!
This symbol and signal word indicate a potentially hazardous
situation, which may lead to property or environmental damage if
it is not avoided.

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General information
Limitation of liability
All the details and information in this document have been compiled based
on the relevant standards and regulations, and state of the art development,
along with many years of knowledge and experience.
The hardware manufacturer shall not accept liability for damage resulting
from:
– Failure to comply with this document and all product-specific docu-
ments and related applicable directives (refer to the chapters on Safety
and Stipulated Use).
– Non-stipulated use/misuse
(refer to the chapters on Safety and Stipulated Use).
– Inadequate invitation to tender, failure to comply with the installation
instructions.
– Forced opening / closing of the door.
– Increased soiling.
Claims by third parties against the hardware manufacturer on the ground of
damages resulting from misuse or failure to follow the instruction obligation
on the part of the hardware dealer, the door manufacturer, and of the
specialised dealer or the builder are transferred accordingly.
The undertakings agreed in the delivery contract, the general terms and
conditions, the hardware manufacturer’s delivery conditions, and the legal
regulations applicable at the time of concluding a contract are effective.
The warranty covers original Roto components only.
Subject to technical modifications conducted as part of the improvement
process for performance characteristics and further development.

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Safety
Stipulated use
Roto E-Tec DoorDrive
– Is an electromechanical swing door drive
– It is used solely for opening and closing doors with a sash weight up to a
max.120 kg
– It has an operating voltage of 12 V
– Fulfils the low-energy requirements of DIN EN 16005
– Is not suitable for use in escape routes and with fire protection doors
Roto E-Tec DoorDrive is an aid which closes the door, but which does not
lock it. The swing door drive is therefore not a theft-deterrent device and as
such it does not absolve the user from his/her obligation to lock the door
using the door lock.
Certification of the door system as per DIN EN 16005 is only valid with
power supply units certified in accordance with EN60335.
Stipulated use also includes adhering to all the specifications in the
product-specific documents, such as:
– These installation, maintenance and operation instructions
– Product catalogues
– Information and specifications of the profile manufacturer (e.g. light metal
profiles etc.)
– The valid national laws and directives
Any type of use that goes beyond or differs from the stipulated use shall be
regarded as misuse.
WARNING!
Danger from misuse, improper installation and improper
initial operation
Misuse and incorrect installation of hardware can result in
hazardous situations.
– Never use combinations that have not been approved by the
hardware manufacturer.
– Never use accessories that are not original products or
that have not been approved by the hardware manufacturer.
– Only those control elements, settings or procedures described in
this documentation should be used. (Control elements,
settings or procedures that are not described in this documenta-
tion may cause electric shocks, hazards through electrical volt-
ages / currents and/or hazards through mechanical processes.)
The following safety instructions are in accordance with DINEN16005,
which regulates the safety specifications pertaining to automatic door
systems as per the Machinery Directive (2006 / 42 / EG).
Avoidance of any hazard is always preferable to securing the hazard.
The door equipped with Roto E-Tec DoorDrive is driven by a so-called low-
energy drive. In other words, the energy of the automatically-moved doors
is not any more than 1.6 Joules. This amount of energy is deemed to be
non-critical for a group of users that is familiar with the operating principle
of the driven door.

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Safety
WARNING!
Do not let children play with the regulation/control
equipment.
Keep the remote control unit out of the reach of children.
WARNING!
Handling electrical equipment
– All work on electrical systems may be performed by electrics
specialists (electricians) only.
– Never insert metal objects into the Roto E-Tec DoorDrive
openings, otherwise there is a risk of electric shock.
– If the Roto E-Tec DoorDrive is in mounted into a metallic door
sash, then the door leaf has to be properly grounded.
NOTE!
Professional installation and diligent maintenance are
central components of door reliability and safety.
A professional installation and diligent maintenance are central
components of door reliability and safety. In the information and
examples listed here every attempt has been made to take a
variety of the practical instances into consideration. Nevertheless
no warranty can be given here for their completeness. If you are
interested in any additional information, please contact your Roto
processor.
Hazards on closing edges and moving components
The safety instructions should highlight the possible hazard points on
power-operated doors, and show the affected safeguards or design
requirements.
DANGER!
– There is a risk of crushing, shearing, bumping and pulling-in on
the various closing edges on the automatic doors.
– There is a risk of crushing and shearing on the moving compo-
nents of the door drive and the linkage system.
Residual risk
Depending on the structural conditions, door variants and safeguard
options, residual hazards (e.g. crushing, force-limited impacts) cannot be
ruled out.
The hazard points that exist on every (even manually driven) Turn-Only sash
door at the adjacent closing edge are generally known to all door users.
This cannot be influenced by the swing door drive manufacturer.
Adjacent closing
edge
Opposite closing
edge
Primary closing
edge

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System architecture
Overview
Cable junction connection
20
E-Tec control unit
30
Cable type SD
40
Cable type S
10
Roto E-Tec DoorDrive

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System architecture
Parts list
10
30
20
40
Scope of delivery for Roto E-Tec DoorDrive
Scope of delivery
Pos. Designation Material no.
10
Roto E-Tec DoorDrive 637922
20
Roto E-Tec DoorDrive control unit 637923
30
Cable type SD length 1.5 m 637924
40
Cable type S length 1 m 637957
Pluggable cable junction, 8-pin (not depicted) 637956
Power supply unit 13 V for Roto E-Tec DoorDrive
(not depicted)
637955
Counterplate 60 x 55 x 5 mm incl. screws
(not depicted)
637958

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System architecture
Permissible performance characteristics
Power supply unit INPOTRON PSU-4351-09
Door sash weight Max. 120 kg
Door material Aluminium and timber
Door panel Interior or concealed sash
Sash width Min. 700 to 1200 mm
Sash height Min. 1600 to 2350 mm
Door opening angle Max. 105°
Number of door hinges Min. 3 pieces (2 x at top/ 1 x at bottom) depending
on type, poss. 4
Cable junction Pluggable cable junction, 8 pin
NOTE!
At least 3 door hinges (2 x at top / 1 x at bottom) must be used. The
door hinges must fulfil the Class 14 requirements in accordance
with EN 1935.
Overload protection
To avoid any damage to the door and/or the swing door drive through slam-
ming through extreme manual force or wind power, the swing door drive is
equipped with a brake function.
If the door is moved at too fast a speed, the swing door drive is actively
braked until the door comes almost to a standstill again.

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System architecture
Installation explanation

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Installation
Installation steps overview
1. Preparing profiles (milling, drilling)
2. Routing lines in profile
3. Installing swing door drive
4. Installing control electronics
5. Installing door
6. Conducting function test
7. Connecting power supply unit and additional peripherals/ house wiring
(electrician)
Steps 1 to 4 are conducted at the factory. Steps 5 to 7 are conducted at the
building site or the door installation location.
Preparation
When installing and positioning the door drive and its components in the
door system, process the door profiles in line with the drilling and milling
drawing available from Roto.
If the dimensions and tolerances in the drilling and milling drawing are not
complied with, fault-free operation of the door drive cannot be guaranteed.
Installation problems may also occur.
Mill out corner connector as far as required only. Make a corresponding
corner bracket for reinforcement in the clearance.
Set the control to match the Roto configuration. (Refer to page 31).
This programming step is best performed in advance, e.g. at the factory.
NOTE!
Installation sequence
Install the wiring harness in the door sash before inserting the
door panel.
The drill holes and milling must be conducted in accordance with
the DINISO2768-mK general tolerance.
NOTE!
Precautions should be taken when installing the door to ensure
that any inadvertent opening beyond the maximum opening width
is avoided, as otherwise the swing door drive could be damaged.
An end stop must be fitted for the maximum opening position on
site to ensure that the maximum opening angle (< 105° system
specific) is not exceeded.
NOTE!
Sufficient clearance must be given between the frame and the
sash at each point, as otherwise reliable closing and opening of
the sash cannot be assured.
NOTE!
The sealing systems used must be capable of being sufficiently
compressed to ensure that the sash is reliably closed.

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Installation
System overview
The following drawing shows an overall view of the system.
Cable junction connection
E-Tec control unit
Cable type S
Roto E-Tec DoorDrive Cable type SD
Counterplate

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Installation
Required fastening means
20 20 20 20 20 20
50
10
30
40
60
60
Fastening means
Pos. Pcs Designation Description
10
2) 1Counterplate t = 5 mm 60 x 50 x 5
20
14 Countersunk self-drilling screw
(for aluminium fastening)
DIN 7982 C 3.9 x19
20a
1) 14 Spax countersunk screws with Torx TX20 4 x 40
30
2) 4 Allen screw DIN 6912 – M5 x 60 – 8.8
40
2) 4 Washer DIN 125 – A 5.3 – 140 HV
50
2) 1 Fillister head screw DIN 7504 N 3.5 x 32
60
2 Countersunk self-drilling screw DIN 7504 P 4.2 x 32
1) To fasten the door drive in a timber door
20
is replaced by
20a
.
NOTE!
Position 10, 30, 40 and 50 are included in the scope of supply for
637958.

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Installation
Installation steps
1. Pull cable type SD with the free end at the top
through the milled recesses in the door sash into the
interior (door panel).
Pull cable type SD in far enough until a protrusion of
approx. 400 mm still projects beyond the upper
milled recess.
2. Route cable type SD into the glazing rebate up to
the milled recess for the electronic unit. Ensure that
the cable here has sufficiently large bending radii.
Alternatively, the cable can also be routed into the
profile chamber. To do this, the cable must however
have been inserted before the corner connector is
made.
Drill hole
3.
Route the cable type SD through the bore in the
glazing rebate into the profile chamber.
Seal the drill holes to the glazing rebate after routing
the cable with vapour diffusion-proof adhesive tape.

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Installation
Installation steps
Elongated
hole 1
Elongated
hole 1
Elongated
hole 2
Elongated
hole 2
4.
Route cable type S through the specified elongated
hole 1 into the glazing rebate and then through
elongated hole 2 back into the profile chamber.
Seal the drill holes after connecting the electronic
unit using vapour diffusion-proof adhesive tape.
5.
To install the door drive into the door sash, the
assembly must be separated.
To do so, release the fillister head screw and remove
thethreaded bushing.
6.
Open door sash to max. 90° and bolt the angle
bracket using four Allen screws (
30
Page 18) and
washers (
40
Page 18) into the specified drill holes in
the frame profile to the counterplate (tightening
torque max. 3 Nm). When positioning the angle
bracket make sure that the Allen screws
(
30
Page 18) are located in the centre of the elon-
gated holes of the angle bracket. The elongated
holes can be used for making positioning correc-
tions if the door sash should sag.