Dorma 9800 Series User manual

I9800-1 4/2010
SURFACE VERTICAL ROD EXIT DEVICE
9800/F9800 SERIES
INSTALLATION INSTRUCTIONS
1135-233 95057472 www.dorma-usa.com 1-800-523-8483
Index:
Screw chart
Tools required
Outside trim options
"03" Additional door prep
Device installation
Optional bottom strikes
Rod cutting
Rod extension
Popper details
5400 retro-fit preparation
Options
Latch case templates
Chassis spotting template
1
2
3
4
5-12
13
14
14
14
15
16-17
18-21
22
Note: One set of instructions should be left
with building owner after device has been
installed.

1
SCREW CHART
(2) #12 x 1 1/4" F.H.P.T.S. (Wood Door)
(2) 12-24 x 1 1/2" F.H.P.M.S. (Metal or Thru Bolts)
(2) #12 x 1 1/4" R.H.P.T.S. (Wood Door)
(2) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts)
(10) 8-32 x 1/4" F.H.P.M.S.
Chassis Mounting
End Cap Bracket
Chassis Cover,
End Cap & Latch
Covers
Chassis Mounting
End Cap Bracket
#439 Bottom Strike
(Cement or Grout
In Place)
(3) #12 x 1" R.H.P.T.S. (Wood Door)
(2) 12-24 x 1/2" R.H.P.M.S. (Metal or Thru Bolts) Latch To Door
Latch To Door
(3) #12 x 1" R.H.P.T.S. (Wood Door)
(2) 12-24 x 1/2" R.H.P.M.S. (Metal or Thru Bolts) Latch To Door
Latch To Door
(1) 12-24 x 3/4" F.H.P.M.S. (Metal or Thru Bolts) Latch To Door
(1) 12-24 x 3/4" F.H.P.M.S. (Metal or Thru Bolts) Latch To Door
(4) #8 x 1 1/2" F.H.P.T.S. Rod Guide Mounting
(2) #12 x 1" F.H.P.T.S. (Wood)
(2) 12-24 x 3/4" O.H.P.M.S. (Metal) #426 Strike Pack
(2) 8-32 x 1/2" R.H.P.M.S. Rod Retaining Clip Mount
#426 Strike Pack

2
RHR LHR
9800
Series
Device
9800
Series
Device
9800
Series
Device
9700
Series
Device
Note: If device is to be installed over glass lite panels, shim kit may be required, order GK9200.
12-24 Tap, 10-32 Tap
Drill bits: 1/8", 3/8", #25, #16, #21
Hole saw 1 1/4" diameter for trim (if required) or jig saw.
5/32" Allen wrench for lever trim.
HANDING OF DOOR
TYPICAL APPLICATIONS
SPECIAL TOOLS FOR INSTALLATION
Read the entire instruction sheet prior to installation.
Before Installing Hardware:
1. Verify door width, handing and product with carton label for correct exit device and length. (See Step 6)
2. For hand reversal of chassis see page 6, for outside lever trim see page (3).
3. For less bottom rod device, delete bottom latch installation steps.
Note: Less bottom rod device is not recommended where security is a primary concern.
Note: If device is to be installed over glass lite panels, shim kit may be required, order GK9200.

LHRB TRIM SHOWN RHRB OPPOSITE
All trims are free wheeling.
(Handle will rotate when locked.)
Note: When used with narrow
stiles, consult door manufacturer
for compatibilty.
TRIM INSTRUCTIONS
TYPICAL OUTSIDE
OP02 ZODT ZP25 ZP02 ZP03/04 ZP11/ZP12
ZR23
ZK23 ZK08/09 ZC23 ZT23
ZG23 ZR08/09
ZC08/09 ZT08/09
ZG08/09
1 1/8"
21/32" 61/64"
"09" Cam
For functions "09" & "12"
operation a DORMA #09
cam is required. Remove
key, install cylinder as
shown then cam as shown,
legs of cam stradle actuator.
Key removed.
3
Locked
position
IMPORTANT
Note: All lever handles except for
"clutch" are shipped unattached. To
install; Place handle in desired
position and attach with allen screw
located in bcak of trim plate. 5/32"
Allen wrench required.
To change hand on "clutch" trim
rotate and "break" lever around to
desired hand.
Tighten
Securely
Conventional 1 1/8" rim cylinder
#80R20SC with tail piece, keyed
differently to a random combina-
tion supplied with functions "03"
& "04" trim unless otherwise
noted.
Conventional 1 1/8" mortise
cylinder #90X13SC118 supplied
with DORMA #13 cam, keyed
differently to a random combina-
tion supplied with functions "08"
& "11" trim unless otherwise
noted.

(DEVICE SIDE ONLY)
3/8" DIA. HOLE
INSIDE FACE
OF DOOR
HORIZONTAL REF. LINE
DIA. (2) PLACES
1/4"
7/32" DIA. HOLE 13/16"
VERTICAL REF. LINE
(CENTERLINE OF CHASSIS)
1 3/16" DIA. HOLE
(TRIM SIDE ONLY)
OF DOOR
OUTSIDE FACE
OF
STOP
EDGE
(SEE STEP 2)
OR
MULLION
(DEVICE SIDE) (TRIM SIDE)
1/4"
NOTE: If using 80CK
cyinder adapter kit with
trim; hole diameter re-
quired is 1 3/8".
VERTICAL REF. LINE
(CENTERLINE OF CHASSIS)
(SEE STEP 2)
4
9800/F9800
Surface Vertical Rod Exit Device
RHR Shown
LHR Opposite
Required for "03" & "04" function on device
with cylinder only and no trim.
(NOT TO SCALE)
ADDITIONAL DOOR PREP REQUIREMENTS
IMPORTANT NOTE:
NOTE: "04" function not
available on fire rate device.
"Fire rated devices can not
be dogged."
Hole dimensions may
vary, when using cylinder
by other manufacturer's
use backplate supplied
with cylinder as drilling
template.

5
Strike
Pair of vertical rods
1/8"
Stile
Minimum
Backset
B
A
2 3/8"
9800 Vertical rod9700 Rim
RHR
Vertical ref.
Outside edge
1/2"
LHR
320
Edge
Guard
40 5/16"
Pull only
Type of
installation
Single door 1/2"
blade stop
Pairs and
double egress
1 3/8"
1 5/8"
"Z" trim
2 1/8""
2 " 2 3/16"
1
2
Minimum Stile
Paired with
9700 rim
1 1/4"
1 5/8" 2 1/2"
2 3/16"
Finished floor,
if using threshold
measure from top
of threshold.
With door lying on saw horses, open box, layout all parts and verify prior to starting installation. See page (1) one
for parts.
Note: If this is a retro-fit from current 5400 see page 15 prior to proceeding.
Door preperation
Chassis
horizontal
ref. line
Chassis
vertical
ref. line
Min. Stile Min. Stile
Beveled edge door
Rounded edge door
Minimum
vertical
ref. of
chassis
Vert. ref.
Vert. ref.
Backset or vertical reference is measured from
outer edge of door as shown. Minimum stile is
less glass stop.
Chassis template
located at rear of
booklet. Cut and
tape in place.
Lay out horizontal
and vertical refer-
ence lines.
3
Hang door(s) in opening, ensure they are square and plumb.

6
REASSEMBLE
DISASSEMBLE LHR
(Left Hand Reverse)
RHR
(Right Hand Reverse)
a
b
c
d
f
e Longer leg
down.
Rotate chassis
180 Degrees
g
4
If not done layout device on door using drilling template T9800 located at rear of booklet.
For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com
5
Hand reversal of chassis ( if required). Follow steps in alphabetical sequence.
7 1/2"
HORIZONTAL REF. LINE
VERTICAL REF. LINE
Refer to carton label for model and trim number prior to drilling.
Prepare mounting holes and cut-outs per template.
Verify all holes
prior to drilling.
(See Backsets on page 5.)
3/8"
No. 16
No. 25

7
2"
36" Door opening
NOTE: All dimensions are based on 1/2" stop height; Verify strikes, stile width, any trim and stop
height prior to making any cuts. If cutting is required follow instructions below.
Size AA:
Fits 48" door opening without cutting.
Can be cut to fit a 32 1/2" minimum door opening.
Size BB:
Fits 36" door opening without cutting.
Can be cut to fit a 26 1/2" minimum door opening.
Size CC:
Fits 36" door opening with out cutting.
Using a shorter touch pad then the standard "BB"
size allows it to be cut to 23 1/2" door opening.
Verify device length with box label; "AA", "BB" or "CC", ie. 9800BB
Note: If door opening width is less then standard touch bar will have
to be cut down. ie: door opening width 34" subtract 2" from rear of
touch bar and rail, tape and cut to length as shown.
Edge of stop
Edge of stop
Apx. 1/4"-3/16"
Example:
Standard "BB" touch bar and rail 31 1/2"
Touch bar
and rail assembly
Filler
Tape
IMPORTANT
Use caution when cutting
touchbar and rail to size on
models with "ES", "MS", "LM"
or "DWA" prefix options.
These units contain internal
wiring.
For models with prefix options
"BPA", BPAR" or "DE" remove
filler containing electronics be-
fore cutting.
Note: Models with prefix
options such as "ES", "DE"
etc. may not be cut down
to minimums shown to left.
Consult factory or catalog
for details.
6
Prepare to install touch bar and rail on door.
7
Secure chassis to door as shown.
Optional mounting
Metal - (2) 12-24 x 1 1/2" F.H.P.M.S.
Wood - (2) #12 x 1 1/4" F.H.P.T.S.
(For other options; trim, thru bolts, etc.
see below.)
For 3 1/2" stiles or
less on aluminum
doors, place shim
under chassis prior
to mounting on door.
(Finished side to
outside face.)

8
Bracket should be
flush against door
and tight against
rear of rail.
No. 16 Drill - 12-24 Tap (Metal)
1/8" Drill 1" Deep (Wood)
3/8" Dia. (Thru bolts)
(2) 8-32 x 3/8" P.H.P.M.S.
8
Install touch bar and rail assembly and end cap to door.
Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.
Wood - (2) #12 x 1 1/4" F.H.P.T.S.
Remove two 8-32 screws from chassis,
slide touch bar and rail assembly under
rear of chassis. Note: If device has pre-
fix "ES" ensure that pins in lever bolt
align with slots in actuator located in-
side nose of touch bar. See instruction
sheet IES-7 packed with device. Install
(2) two 8-32 x 3/8" P.H.P.M.S. to
secure touchbar to chassis.
Hold rear mounting bracket tightly
against door and rear of rail. Mark
(2) two holes and drill per chart.
Secure with proper fasteners.
"Remove protective
covering from the
touchbar and rail
assembly prior to
installing on door."
NOTE: If carton label list pre-
fix; "ES", "MS", "LM", "BPA",
"BPAR", "DWA", "LM/MS/BP"
or "CD" prefix see Options
pages at rear.
9
Prop door open and layout and prep top and bottom latch case locations. Templates located at rear of booklet,
tear out, cut and tape to door as shown, mark and drill per chart.
2 5/8"
1 15/16"
5/8"
C
L
(3) Places
Edge of stop
1/4"
2 5/8"
5/8"
(3) PLACES
Finished floor or
1 1/16"
top of threshold. 1/4"
2 5/8"
5/8"
1 3/4"
(3) Places
Finished floor or
top of threshold.
No. 16 Drill - 12-24 Tap (Metal)
1/8" Drill 1" Deep (Wood)
3/8" Dia. (Thru bolts)
Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.
Wood - (2) #12 x 1 1/4" F.H.P.T.S.
Standard top
and bottom
latch preps.
Optional: Pulllman
bottom latch prep.
Note: For "LBR"
less bottom rod,
delete bottom
latch prep.
1/2" DIA.
ES105
For the following models prefixes:
"ES", "MS", "LM" or "DWA" drill an
additional 1/2" diameter hole as
shown. See options pages at rear
for addtional information.
(Required for above
options.)
Note: If installing on
frame with blade stop;
stop must be cut and
a spacer added to
mount strike or a longer
top rod will be required.

9
10
Install top and bottom latch case assemblies.
Insert screws at
angle thru cutout
in side of latch.
Mount behind
latch assembly.
Inter-locking strike angle
for fire rated doors over
8' and all fire rated LBR
(less bottom rod) devices.
12-24 x 1/2" R.H.P.M.S. (Metal)
No. 12 x 1" R.H.P.T.S. (Wood)
12-24 x 1 1/4" R.H.P. M.S. (Thru bolts)
Insert screws at
angle thru cutout
in side of latch.
11
Install top rod and adjust top latch.
Remove 8/32 x
1/2" phillips head
screw from retaining
plate as shown.
7' Standard
Top Rod
NOTE:
If horizontal reference line is
moved from the recommended
mounting height, new rods may
have to be ordered.
If cutting is required "Do Not Cut
Threaded End". (See Chart)
Use supplied drill jig and 1/8" drill
bit if new hole is required.
35 1/4"
24"
8' Optional
Top Rod
47 1/4"
Rods shipped cut to length for 7' door opening. Optional 8' door opening
available, (must be requested at time of ordering). For doors over 8' and up
to 10' request "ETR" package at time of ordering. For top rod length other
than "standard" see chart below. Order 8' option and cut to length.
6'8"
7'0"
7'2"
7'4"
7'6"
7'8"
7'10"
8'0"
DOOR
HEIGHT LENGTH
TOP ROD
6'10"
47 1/4"
45 1/4"
43 1/4"
41 1/4"
39 1/4"
37 1/4"
35 1/4"
31 1/4"
33 1/4"
"ETR"
Extended top
rod extension.
"Do not cut."
Depress tripping lever and ensure
that top latch is fully extended and
in dead locked position. Bolt should
not be able to be depressed. Bell-
crank of chassis should be com-
pletly down in home position.
Thread top rod onto adjusting bolt
until hole in bottom of rod aligns
with hole in rear of top portion of
bellcrank. Insert leg of retaining
plate through hole in rod and
hole in bellcrank, install 8-32 x
1/2" screw and tighten securely.
12"
Finished floor
"POPPER"
Cap plug
See additional instructions
packaged with "Popper" for
details.
Required for; "LBR"
(less bottom rod)
fire rated exit devices.

10
12
Check for proper function of device and top latch assembly.
Depress touch bar slowly, top latch bolt should retract fully. Hold
bar depressed, push in and hold top tripping lever. Latch bolt should
be flush or slightly depress in top latch case.
If this is found, release touch bar and tripping
lever top latch bolt should remain captured by
tripping lever.
Push in on tripping lever and release top latch
bolt, bellcrank should drop completely down and
top latch should be fully extended and dead locked.
(You should not be able to push the bolt in.)
If top bolt does not retract fully or can be
pushed in, adjustment of top rod is re-
quired: Remove 8-32 screw and retaining
plate; rotate rod left (clock-wise) to
lengthen, half turns at a time. Re-install
retaining plate and screw; check for
dead lock after each turn.
13
Install top strike. See spotting templates located in rear of booklet if not already done. Check for
proper alignment and operation with top latch after installation.
#426 Strike #426A Strike
1 1/2"
1/2"
#10 x 1" F.H.P.T.S. (Wood)
12-24 x 3/4" O.H.P.M.S. (Metal) 12-24 x 1" R.H.P.M.S. (Metal)
#10 x 1" R.H.P.T.S. (Wood)
12-24 x 1" R.H.P.M.S. (Thrubolts)
1 1/16"
5/8"
1 1/4"

11
14
Installation of bottom slide bolt or latch assembly.
33 1/2"
Remove 8/32 x
1/2" phillips head
screw from retaining
plate as shown.
NOTE:
If horizontal reference line is
moved from the recommended
mounting height, new rods may
have to be ordered.
If cutting is required "Do Not Cut
Threaded End".
Use supplied drill jig and 1/8" drill
bit if new hole is required.
Thread bottom rod approximately 1/2
way on to slide bolt assembly.
With bell crank down and top latch
fully extended and dead locked.
Insert rod and slide bolt assembly
in to bottom latch bracket as shown,
rotate rod until hole in rod aligns with
hole in bell crank. Insert retaining clip
and secure with 8-32 x 1/2" screw.
Check to see that there is approximately
5/8" of bolt hanging down and that bolt
moves up and down freely in latch
case.
Bottom rod
Aprox.
5/8"
15
Installation of standard bottom strike. For additional strike installations see templates in rear
of booklet.
With bell crank down and top latch
fully extended and dead locked.
For optional pullman latch: Thread rod approximately
1/2 way on to adjusting bolt, tilt rod upward, rotate rod
clock-wise to shorten, counter clock-wise lengthen
until hole in rod aligns with hole in bell crank. Bolt should
be dead locked when down just as top bolt. Adjust rod
until dead lock is achieved.
See device
template
Edge of
door
C
L
1/4" Ref.
Finished floor
Edge
of door
1"
3/4"
No. 439
Strike
Note: Drill 3/4" dia.
hole x 1" deep.
(Grout in place) 9/16" 9/16" 3/16" Ref.
1/2"

12
Top latch should be
fully extend and dead
latched as shown and
bell crank should drop
completely down.
D. Depress and hold touch bar.
Push in on tripping lever and hold
depressed, check position of top
latch bolt. It should be flush to
slightly depressed in top latch bracket.
E. Release tripping lever and
touch bar, top latch should re-
main in retracted position
16
Verification of rod adjustments.
A.
B.
C.
Flush
F. With top latch held retracted by
tripping lever, check bottom slide
bolt to ensure it clears the strike,
threshold, and floor by unblocking
and swinging door.
If adjustment is required; follow same
steps as in step C above for top rod
until proper clearance is achieved.
Slide bolt
clears
strike
G. Close door and check that top and bottom latch
bolts align and engage in top and bottom strikes.
H. After rods are fully adjusted ensure that top and
bottom rod retaining plate screws are tight.
I. Check device operation by opening and closing
door several times from inside. Check and operate
outside trim if installed.
Repeat rod adjustment procedure if:
J. Install rod guides, end cap, center case and
latch covers.
K. Standard hex key dogging, depress
touch bar insert supplied hex key and
rotate clock wise to dog and counter
clock wise to undog.
Top latch is not held retracted
Bottom slide bolt does not clear
strike or floor.
Latches do not work properly
with outside trim
(10) 8-32 x 1/4"
P.H.F.H.U.C.M.S.
(4) #8 x 1 1/2"
P.H.F.H.P.T.S.
Equal
Equal
Block open door,
push inward on tripping
lever and release top
latch bolt as shown.
Check for dead lock
by attempting to push
downward on top latch
bolt (it should not push
in). "Only" if it can be
pushed in adjust rods per
step below.
*
To adjust: Remove 8-32 screw, re-
move retaining plate, rotate top rod
right (counter clock-wise) to shorten
and left (clock-wise) to lengthen.
Rotate half turns at time, re-install
retaining plate and screw after each
turn and check for dead lock of top
latch bolt.

13
# 340 Strike
Edge of
door See device
template for
backset.
Edge of
door
5/8"
C
LLead anchors
#416 Strike
1/2" 2 3/8"
5/8"
1/4"
Ref.
Finished
floor
#12 x 1" F.H.P.T.S.
1 13/16"
5/8"
3/16"
Ref.
Top of
threshold
For surface strike drill (2) 5/16"
diameter x 1" deep holes for
anchors.
#431 Strike
Edge of
door
See device
template for
backset.
C
L
Lead anchors
Edge of
door
1/4" Ref.
3/4"
#1/4-20 x 1"
R.H.P.M.S.
Note: 1 15/16" min.
to 1 5/8" max. square
cutout x 1" deep.
1 3/4"
1/2"
1/2"
5/8"
5/8"
Drill (2) 3/8" dia. holes x 2" deep
for anchors.
Edge of
door
C
L
1/4" Ref.
Finished
floor
Edge
of door
9/16" 9/16" 3/16" Ref.
1/2"
For surface strike;
drill (2) 5/16" dia. x
1" deep for anchors.
NOTE: Drill
5/8" dia. x
1/2" deep min.
for slide bolt.
2"
1" Top of
threshold
OPTIONAL: BOTTOM STRIKE PREPARATION

14
ROD CUTTING
INSTALLING ROD EXTENSION POPPER DETAILS
Actual
door
opening
height
NOTE: Rods shipped standard from factory for 7' seven foot door opening.
Optional rod pack for 8' eight foot openings available "must be noted at time
of order".
For doors under 7' seven foot subtract difference from bottom of top rod, cut
per details and redrill hole for retaining plate.
For doors over 7' seven foot but under 9' nine foot a 2' two foot rod extension
"ETR" is available. Thread top rod and rod extension together, deduct difference,
cut from bottom of top rod and redrill hole for retaining plate. "Do not cut rod ex-
tension".
For doors over 8' eight foot but under 10' ten foot the 2' two foot rod extension
"ETR" is added to the 8' eight foot rod pack. Thread top rod and rod extension
together, deduct difference, cut from bottom of top rod and redrill hole for retaining
plate. "Do not cut rod extension".
NOTE:
If horizontal reference line is moved from the
recommended 40 5/16" height, new rods will
have to be ordered.
11/64" Dia.
Drill Thru, use
small hole in
guide.
Drill Jig
(Supplied)
Tape
"Do not cut
threaded end"
For "ETR" (Extended Top Rod) devices.
*Do not cut extension piece!
Standard top
rod
Connecting link Thread rods together
securely. "Loc-tite may
be used for added
security". 12"
Finished floor
"POPPER"
Cap plug
See additional instructions
packaged with "Popper" for
details.
Required for; "LBR"
(less bottom rod)
fire rated exit devices.

RETROFIT FROM EXISTING 5400 TO NEW 9800 MODEL
DO NOT SCALE
Outside face
Existing
Holes
Existing horizontal ref. line
LHR
Existing vertical ref. line
(Center line of chassis)
When using trim
with outside cylinder.
Outside face only.
1 1/2"
max.
1 3/4"
11/16" 1" Dia. max. thru
door for spindle
15
Additional installation instructions:
New "Z" trim required if trim is being used.
New rods may be required.
Existing strikes may or may not have to be adjusted or relocated and replaced.
Install chassis assembly to door, install end cap bracket to door, hold touch bar and rail
assembly in position aligning screw holes in rail with mounting screw location of chassis,
mark a line on rear of rail where front edge of end cap bracket is then cut touch bar and
rail assembly to length.
Install touch bar and rail to door then install all covers.

a
b3
b1
b2 c
a2
a1
c1 c2
b
12-24 x 3/4" R.H.P.M.S.
8-32 x 1/4" P.H.F.H.U.C.M.S.
16
11/16" Min
Note: DORMA mortise
cylinder supplied. To use
other manufacture cylinders,
"L" less cylinder is available.
5/16" 1" Min.
1 1/8" Max.
to
"CD" (CYLINDER DOGGING) OPTION: "LM" (LATCH MONITOR) OPTION:
"BPA" & "BPAR" (ALARM) OPTION:
FOR DIRECT WIRED SEE NEXT PAGE
Refer to additional alarm
instructions packed with
device for operation of
alarmed exit device.
SIZE A:
Will fit 48" door opening without cutting.
Can be cut to fit a 371/2" minimum door opening.
SIZE B:
Will fit 36" door opening without cutting.
Can be cut to fit a 31 1/2" minimum door opening.
SIZE C:
Will fit 36" door opening without cutting.
Can be cut to fit a 28 1/2" minimum door opening.
Correct In-correct
OPTIONS
To replace battery
remove endcap.
NOTE: Touch bar must
be in dogged down po-
sition, to remove the
rear filler panel.
NOTE: Touch bar must
be in dogged down po-
sition, to remove the
rear filler panel.
(DORMA mortise
cylinder supplied.)
To install customer
supplied cylinder, see
cylinder dogging option
at top of page.
*NOTE: Use caution when
cutting touch bar and rail to
length.
BPA: Battery powered alarm, sounds continuous
or until disarmed.
BPAR: Battery powered alarm, sounds
for 4 minutes, automatically resets.
"Alarm mode set at factory."
*NOTE: Use caution when
cutting touch bar and rail to
length. Additional hole re-
quired see step 6.
Latch monitor: Monitors movement of
bellcrank, with or without depressing
of touch bar.
Can be wired normally open or normally
closed.
Useable Cams
Cylinder dogging installation
instructions & cylinder speci-
fications.
001
Std. (Yale)
C136
A02
12667-3
SC1
SC1 4200-82-2002 Std.
13-0664 or 13-0660
001
2160
Arrow
Assa
Best
Corbin
Falcon
Ilco/Unican
Lori
Sargent
Schlage
Yale
10
DORMA
*
Red
Normally
Closed
Green
Normally
Open
Black
Common
SPDT, .5 amp
@ 28VDC max.
Note: When using IC core
cylinders, ensure that cam
is in proper position prior
to installing the new core.
Witness
Marks

c2
d
b2 e
c1
b1
af
*
12-24 x 3/4" R.H.P.M.S.
8-32 x 1/4" T.H.P.U.C.M.S.
c
b
a
de
17
"ES" ELECTRIC LATCH RETRACTION OPTION:
"MS" MICRO SWITCH OPTION:
"DWA" DIRECT WIRED ALARM OPTION:
OPTIONS
(Non-polarized)
Green
White
Black Red
Negative Positive
+
-
(Polarized)
*NOTE: Use caution when
cutting touch bar and rail to
length.
Electrically retracts latchbolt(s)
when energized by power supply.
REQUIRES DORMA PS501 POWER SUPPLY
& ES105 POWER TRANFER.
PS501 Will operate (2) "ES" 9800 exit devices,
but is capable of powering (2) additional devices
by installing the optional "ES-2" card.
NOTE: Touch bar must
be in dogged down po-
sition, to remove the
rear filler panel.
DWA
Battery Eliminator
(DORMA cylinder supplied.)
Connected to outside power source.
12-24 Volt AC/DC Power Supply.
i.e. DORMA ES100.
Contact DORMA for other power
supplies available.
*NOTE: Use caution when
cutting touch bar and rail to
length.
SPDT, .5 amp
@ 28VDC max.
Green
Normally
Open
Black
Common
Red
Normally
Closed
*NOTE: Use caution when
cutting touch bar and rail to
length.
"MS" option allows monitoring of touch
bar during normal operation, or can be
used as a signal switch for horn, light etc.
Comes standard with (2) two micro
switches. Both can be wired either
Normally Open or Normally Closed. Can
be added to device after installation.
Note: Normal switch position
shown, once installed normally
open and closed positions are
reversed.
Refer to additional sheet
I9000BPA, packaged with
device for operation of
alarmed exit device.

18
Ø
A B A B
CC
Ø
B No. 16 (12-24 TAP) C 3/8" (10 mm) A 1/8" (3 mm)
C
BA
CC
C
A 1/8" (3 mm) B No. 16 (12-24 TAP) C 3/8" (10 mm)
BA
Ø
BABA
B No. 14 (12-24 TAP)
A BBA
A 1/8" (3 mm)
Ø
426 Strike Top Latch Bottom Latch
439 Strike
STANDARDSTANDARD
(67 mm)
(19 mm)
9/16"
(14 mm) (27 mm)
1 1/16"
9/16"
(14 mm)
3/4"
439
(25 mm)
1" MIN.
(16 mm)
5/8"
(67 mm)
2 5/8"
2 5/8"
1 15/16"
(49 mm)
5/8"
(16 mm)
(13 mm)
1/2"
(38 mm)
1 1/2"
426
1/2"
(13 mm)

19
5/16" (8 mm)
Ø
BABA
CC
A B
C 3/8" (10 mm) A 1/8" (3 mm) B No. 16 (12-24 TAP)
Ø
C
CC
BABA
C
B No. 16 (12-24 TAP) A 1/8" (3 mm) C 3/8" (10 mm)
BA
Ø
A 1/8" (3 mm)
B No. 16 (12-24 TAP)
A BBA
Ø
Top Latch 426 Strike Bottom Latch
416V Strike
STANDARD OPTIONAL
5/8"
(16 mm)
1 13/16"
(46 mm)
(8 mm)
5/16"
(8 mm)
5/16"
(44 mm)
1 3/4"
(16 mm)
5/8"
5/8"
(16 mm)
2 5/8"
(67 mm)
2 5/8"
(67 mm)
1 15/16"
(49 mm)
5/8"
(16 mm)
1/2"
(13 mm)
1 1/2"
(38 mm)
1/2"
(13 mm)