Roundup ES-1200 User manual
P/N 1011119 Rev. B 03/12
EGG STATION
Model ES-1200
Owner’s Manual
MANUFACTURING
NUMBERS:
9300590
A
S
D
L
I
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T
E
CM
O
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EGG STATION (ES-1200)
2
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
General
The Egg Station is a countertop unit used to cook shell
eggs, liquid eggs, and ham. The surface is a flat steel
plate heated from beneath by electric heaters. The
plastic grease catch pans on the side of the units catch
debris and grease. The on/off power switch is on the
front of the unit. The unit is also equipped with audio/
visual signals for operation.
This manual provides the safety, installation, and oper-
ating procedures for the Egg Station. We recommend
that all information contained in this manual be read
prior to installing and operating the unit.
Your Egg Station is manufactured from the finest mate-
rials available, assembled to Roundup’s strict quality
standards, and tested at the factory to ensure depend-
able trouble-free operation.
NOTE: A hood may be required. Please consult
with your local health and safety officials prior to
installation.
OWNER INFORMATION
TABLE OF CONTENTS
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
Warranty Information
Please read the full text of the Limited Warranty printed
on the back cover of this manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and NOT
covered under warranty.
The warranty does NOT extend to:
result of improper use.
rubber feet, labels, O-rings, light bulbs, etc.
or maintenance.
abuse, or careless handling.
components.
Owner Information .....................................................2
General......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Specifications .............................................................5
Dimensions................................................................5
Electrical Ratings.......................................................5
Electrical Cord & Plug Configurations .......................5
Unpacking..................................................................6
Equipment Setup.......................................................6
Operation.....................................................................7
Preparing Unit............................................................7
Operating Procedure .................................................7
Programming ..............................................................8
Adjustments ..............................................................8
Maintenance................................................................9
Daily Cleaning ...........................................................9
Checking Grill Surface Temperature .......................10
Troubleshooting ....................................................... 11
Control Board LEDs ................................................12
Green LED Blink Codes ..........................................12
.........................................................13
Replacement Parts ...................................................14
Limited Warranty ......................................................16
EGG STATION (ES-1200)
3
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency. They can be found in the
service agency directory packaged with the equipment.
Fill in the information below and have it handy when
calling your Authorized Service Agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory and fill in the
information below:
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those sup-
plied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this unit.
You may also contact the factory at 1-877-392-7854 or
1-630-784-1000 if you have trouble locating your
nearest Authorized Service Agency.
OWNER INFORMATION (continued)
IMPORTANT
EGG STATION (ES-1200)
4
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual,
use the following guidelines to safely operate the unit:
• Readallinstructionsbeforeusingequipment.
• Foryoursafety,theequipmentisfurnishedwith
a properly grounded cord connector. Do NOT
attempt to defeat the grounded connector.
• Installorlocatetheequipmentonlyforitsintend-
ed use as described in this manual. Do NOT use
corrosive chemicals in this equipment.
• DoNOToperatethisequipmentifithasadam-
aged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• Thisequipmentshouldbeservicedbyqualified
personnel only. Contact the nearest Roundup
Authorized Service Agency for adjustment or
repair.
• DoNOTblockorcoveranyopeningsontheunit.
• DoNOTimmersecordorpluginwater.
• Keepcordawayfromheatedsurfaces.
• DoNOTallowcordtohangoveredgeoftableor
counter.
• A hood may be required. Please consult with your
local health and safety officials prior to installa-
tion.
The following warnings and cautions appear
throughout this manual and should be carefully
and allow unit to cool down before performing
-
grounded receptacle with separate electrical
the proper rating.
-
dance with local electrical codes and any
other applicable codes.
FAILURE TO FOLLOW THESE INSTRUCTIONS
- Electrical ground is required on this unit.
proper outlet installed by a qualified elec-
trician.
appliance.
are unsure if the appliance is properly
grounded.
agent.
materials. The use of these may cause dam-
age to the stainless steel finish.
Chlorides or phosphates in cleaning agents
-
gents) could cause permanent damage to
stainless steel equipment. The damage is
usually in the form of discoloration, dulling
-
tenance of your stainless steel equipment:
- Always use soft, damp cloth for cleaning,
rinse with clear water, and wipe dry. When
required, always rub in direction of metal
polish lines.
- Routine cleaning should be done daily
using soap, ammonia detergent, and water.
EGG STATION (ES-1200)
5
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
SPECIFICATIONS
Mfg. No.
Plug
Plug
Configuration
ES-1200
9300590
Power Cord
Twist Lock
L6-20P
Electrical Ratings
Mfg. No. Volts Watts Amp
ES-1200
9300590
208-220-
240
2400-
3150
11.5-
13.1 50/60
7 1/4"
(184 mm)
13 1/4"
(337 mm)
17 13/16"
(452 mm)
EGG STATION (ES-1200)
6
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
WARNING
FAILURE TO FOLLOW THE INSTRUCTIONS IN
installed by a qualified electrician.
appliance.
-
receptacle with separate electrical lines, pro-
rating.
unsure if the appliance is properly grounded.
1. Remove unit and all packing materials from
shipping carton.
NOTE: If any parts are missing or damaged,
630-784-1000.
2. Remove information packet.
3. Remove all packing materials and protective
coverings from the unit.
4. Wipe all surfaces of the unit with a hot damp
cloth.
out before use.
5. Clean the Service Pans and Side Panel in hot,
soapy water. Rinse in clear water and allow to air
dry.
6. Reassemble all parts to unit.
CAUTION
accordance with local electrical codes and any
other applicable codes.
Equipment Setup
When placing the unit into service, pay attention to the
following guidelines:
• Makesurepowerisoffandtheunitisatroom
temperature.
• DoNOTblockorcoveranyopeningsontheunit.
• DoNOTimmersecordorpluginwater.
• Keepcordawayfromheatedsurfaces.
• DoNOTallowcordtohangoveredgeoftableor
counter.
• Placetheunitonasturdy,leveltableorother
work surface. Turn off the power before
proceeding.
• Ensuretheunitislevelandadjustthelegsas
needed.
• Ensurethatthelinevoltagecorrespondstothe
stated voltage on the unit’s specification label. If
unsure, have an electrician confirm correct line
voltage before connecting unit.
• A hood may be required. Please consult with your
local health and safety officials prior to installation.
INSTALLATION
IMPORTANT
EGG STATION (ES-1200)
7
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
OPERATION
Preparing Unit
1. Turn the power on.
2. Ensure the side plate is attached to one side of
the unit.
3. Clean the area behind and under the unit so
there is no accumulation of grease or waste.
4. Slide the Grease Catch Pans into place for use
as Platen scrapings collector.
NOTE: Be sure to empty the Grease Catch Pans if
5. Allow the unit to preheat for approximately 20-30
minutes so the Grill Surface reaches 350°F
(177°C).
NOTE: The Ready Light will flash while the unit is
heating up and stay on after the unit reaches
operating temperature.
6. Use the scraper to clean the Grill Surface and
move waste into the Grease Catch Pans.
Operating Procedure
Read these instructions prior to cooking eggs.
1. Ensure that the unit is set on a level surface.
2. Verify that the unit itself is level. Adjust the legs as
needed to level the unit.
3. Make sure the grill is clean and free of all extra
butter, oils, or egg product.
4. Place product on the heated surface of the Egg
Station.
5. Follow egg and ham cooking procedures.
6. Press the button to initiate the
cooking cycle.
7. When the Cooking Indicator Light turns off and
the audio signal sounds, press the
button to turn off the audio signal.
8. Remove product from the Egg Station.
9. Scrape the surface.
EGG STATION (ES-1200)
8
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
PROGRAMMING
The programming is preset for 350°F (177 °C). The
Ready, Bacon, and Cooking lights will be lit. If they are
not, use the following procedure:
1. Press and hold the TIME 1, TIME 2, and
STOP buttons simultaneously for five seconds.
The indicator lights will blink.
2. Continue to hold the TIME 1 button until the
Ready, Bacon, and Cooking Lights are blinking.
This sequence means the Grill Surface is set to
350°F (177°C).
3. Press the button to accept the
changes and exit programming. Figure 1. Operating Controls
START/STOP
POWER
2'-00"
2'-30"
READY
COOKING
BACON
1
2
Temperature: 350°F (177°C)
EGG STATION (ES-1200)
9
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
1. Turn the power off, unplug the power cord, and
allow the unit to cool down before proceeding.
2. Put on safety equipment.
3. Empty and replace the Grease Catch Pans
before starting to clean the grill, if necessary.
4. Scrape all the grease and debris from the grill
surface into the Grease Catch Pans.
5. Apply a small amount of butter-flavored vegetable
oil to the grill.
MAINTENANCE
WARNING
Turn the power off, unplug the power cord, and
allow the unit to cool down before performing any
CAUTION
Chlorides or phosphates in cleaning agents (e.g.
could cause permanent damage to stainless steel
equipment. The damage is usually in the form of
discoloration, dulling of metal surface finish, pits,
-
tips are recommended for maintenance of your
stainless steel equipment:
Always use soft, damp cloth for cleaning, rinse
with clear water and wipe dry. When required,
always rub in direction of metal polish lines.
using soap and water.
CAUTION
materials. The use of these may cause damage to
the stainless steel finish.
CAUTION
If a chemical cleaner is used, be sure it is safe to
and warnings on product label.
6. Scrub the grill from front to rear using the griddle
pad, screen, and holder. Clean all cracks and
edges.
7. Wipe the grill surface with a dry cloth to remove
residue. Then wipe clean with a damp cloth.
8. Remove and empty the grease catch pans.
9. Wash the Grease Catch Pans in dish detergent
solution.
10. Rinse the Grease Catch Pans in clean water and
replace on the unit.
EGG STATION (ES-1200)
10
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
NOTE: A pyrometer is required for this procedure.
1. Turn the power on and allow 30 minutes for the
unit temperature to stabilize.
2. Using a pyrometer, measure the temperature at
the middle of the Platen surface (Figure 2). The
temperature should be approximately ±15°F of
350°F (177°C).
If temperature is within range, proceed to Step 3.
If temperature is above or below range, call your
Authorized Service Agency.
3. Turn the off the power and allow unit to cool.
WARNING
MAINTENANCE (continued)
Grill
Surface
Figure 2. ES-1200
EGG STATION (ES-1200)
11
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
TROUBLESHOOTING
WARNING
-
Problem Possible Cause
Unit fails to operate and
control panel lights fail
to signal on.
No power/low power. Make sure the power is on and the power cord is
locked into place. Check the main circuit
breakers.
Inoperable electrical outlet. Plug the power cord into a different outlet of
same amperage rating.
Inoperable power switch. Contact your maintenance person or an
Authorized Service Agency.
Inoperable Power Cord.
Loose connections.
Unit fails to heat. Loose connections. Contact your maintenance person or an
Authorized Service Agency.
Inoperable Platen.
Low voltage.
Inoperable Hi-Limit Thermostat.
Inoperable Thermocouple.
Inoperable Solid State Relay.
Incorrect amount of water added to
trough in cover.
Fill trough in Top Cover with water before starting
time cycle.
Platen Temperature is too low or too
high.
Check temperature according to the Maintenance
section of this manual.
Loose connections. Contact your Authorized Service Agency.
Unit/table is not level. Level the table and unit as necessary.
Eggs sticking to Platen. Dirty Platen. Clean Platen.
Insufficient butter being used. Refer to the Operation section of this manual.
Not signaling on “Bacon”
or “Ready”.
Inoperable indicator light or audio
signal.
Contact your maintenance person or an
Authorized Service Agency.
Inoperable Control Board.
Loose connection.
Bacon Timer is disabled. Enable the Bacon Timer according to the
Operation section of this manual
If the troubleshooting steps listed do not solve your problem, contact a
Roundup Authorized Service Agency for further assistance.
EGG STATION (ES-1200)
12
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
TROUBLESHOOTING (continued)
The Control Board has three onboard LEDs (Figure
5) to determine the status of the unit and to assist in
troubleshooting.
: The LED should be off in normal
operation. However, if any of the 5 potential faults are
detected by the Control Board, this LED will repeatedly
blink either 1 through 5 times with a 2 second pause in
between (refer to the Green LED Blink Codes section
below).
Yellow (Audio): When lit, this LED indicates that the
Control Board is supplying approximately 10-15 VDC to
the audio signal. The audio signal should sound when
this LED is lit.
Red (Heat): When lit, this LED indicates that the
Control Board is calling for heat by supplying VDC to
terminals 3(+) and 4(-) of the Solid State Relay. When
off, it means that the grill platen is up to operating
temperature and satisfied.
Control Board
Unit State Condition
The Green LED
blinks on and off
1 time, pauses for
2 seconds, and
repeats.
The EEPROM memory on the Control
Board is corrupted.
In this state, the unit turns off the control signal to the Solid
State Relay and disables all front buttons and lights. The unit
will not heat up. This continues until the defaults are reloaded
into memory. To reload the defaults, turn the unit off, press and
hold the TIME 2 button, turn the unit back on, and release the
button.
The Green LED
blinks on and off
2 times, pauses
for 2 seconds, and
repeats.
The ambient temperature within the
control compartment has exceeded
155ºF (68ºC). Verify that there is proper
air ventilation around the unit and that it
is not near a significant heat source.
In this state, the unit turns off the control signal to the Solid
State Relay and disables all front buttons and lights. The unit
will not heat up. This continues until the ambient temperature
within the electrical compartment drops below 140ºF (60ºC)
and the unit is turned off and back on.
The Green LED
blinks on and off
3 times, pauses
for 2 seconds, and
repeats.
Open or disconnected Thermocouple. In this state, the unit turns off the control signal to the Solid
State Relay and disables all front buttons and lights. The unit
will not heat up. This continues until the Thermocouple is
reconnected or replaced, and the unit is turned off and back
on.
The Green LED
blinks on and off
4 times, pauses
for 2 seconds, and
repeats.
The supply voltage to the unit is below
160 VAC or above 265 VAC.
In this state, the unit turns off the control signal to the Solid
State Relay and disables all front buttons and front lights. The
unit will not heat up. This continues until the supply voltage is
within the proper limits and the unit is turned off and back on.
The Green LED
blinks on and off
4 times, pauses
for 2 seconds, and
repeats.
The 50/60 Hz signal has been lost due
to a loose, disconnected, or an open
wire harness/wiring on the AC Isolator
Board, or from the AC Isolator Board to
the Control Board.
In this state, the unit turns off the control signal to the Solid
State Relay and disables all front buttons and lights. The unit
will not heat up. This continues until the 50/60 Hz signal is
reapplied and the unit is turned off and back on.
is calling for heat. It is recommended that you
State Relay (Figure 6) for mode and diagnostic
Relay is on, it means that the Control Board is call-
ing for heat. When off, it means that the Control
VOMs. Therefore, it is recommended that you do
Relay for diagnostic purposes.
HEAT
BUZZ
STATUS
CR4
CR3
CR5
YELLOW
GREEN
RED
R17
R20
R18
Figure 5. Control Board
Figure 6. Solid State
Relay
R
PRODUCTSERVICE
TUV .
gapruit
Bauart
Crouzet
GN
84137220
4/A2-
3-32 VDC
+3/A1
1/L1 2/T1
50 AMP 24-280 VAC
Solid State
Relay
LED
EGG STATION (ES-1200)
13
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
BOARD
CONTROL
BLOCK
TERMINAL
HI-LIMIT
THERMOSTAT
SWITCH
POWER
WHT
GND
GRN
GND
WHT
BLK
GRN
TRANSFORMER
12VAC230VAC
BOARD
SWITCH
THERMO-
COUPLE
T4 T3
# 18 GA. TFE-200°C
UNLESS OTHERWISE SPECIFIED.
22 GA. TFE-200°C
NOTE: ALL WIRES TO BE 14 GA. TFE-200°C
HEATER
GRN/
GRN-YEL
BLK/BRN
WHT/BLU
POWER
CORD
T2 T1
P2
P1
P3 P4
FILTER
LINE LOAD
ISOLATOR
BOARD
SSR
T2
T1
2
1
WHT
BLK
WHT
BLK
BLK
WHT
BLK
RED
# YEL
BLK
BLK
YEL
GRN
BLK
# YEL
READY BACON COOKING
BLK
ORG
MOMENTARY
SWITCH
BLUE
GRN
BLK
WHT
3
4
54
1 2
EGG STATION (ES-1200)
14
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
REPLACEMENT PARTS
10
12
7
3
10
9
14
17
30
32
38 39 40
13
11
5
34
4
37
2
33
42
31
41
36
35
44
6
15
16
8
1
43
EGG STATION (ES-1200)
15
A.J. Antunes & Co.
P/N 1011119 Rev. B 03/12
1 0021327 Nose Piece Weldment 1
2 4050214 Thermocouple 1
3 7000674 Grill Platen 1
4 040P138* Lock-nut, Conduit - 1/2” NPT 1
5 0400315 Strain Relief - Cord Connector 1
6 2180259 Service Pan 2
7 0502900 Bracket, Sensor 1
8 0021399 Panel, Base 1
9 0021325 Housing, Main 1
10 0504075 Cover, Insulation 2
11 0021326 Rear Panel Weldment 1
12 0504078 Bracket, Hi-Limit 1
13 0700552 Power Cord 1
14 1001100 Label, Control 1
15 210K122 Adj.LegKit(4Pack) 1
16 210K108 RubberTipKit(4Pack) 1
17 0504688 Side Bracket 1
18 300P102* Nut, Speed #8-32 “U” 1
19 306P113* Screw, Mach. 2
#6-32 x 5/8” Sltrshd
20 306P123* Screw, Mach. 4
#6-32 x 7/8” Sltrshd 2
21 306P130* Nut,HexKEPS#6-32 6
22 308P104* Screw, Mach 1
#8-32 x 3/8” Sltrshd
23 308P143* Nut,HexKEPS#8-32 1
24 308P157* Screw, Tap #8-32 x 3/8” 1
25 310P102* Washer, Int Tooth-Lock #10 2
26 310P136* Screw, Mach. 1
#10-32 x 1 and 1/4” Slpanhd
27 310P149* Screw, Mach. 1
#10-32 x 7/8” Slpanhd 1
28 325P104* Washer, Flat 1/4” S/S 1
29 325P109* Screw, Hxcap 1/4-20 x 3/4” 1
30 4010231 Switch, Rocker (25A-250V) 1
31 4010187 Transformer, Stepdown
(240V/12)
32 4010190 Switch, Momentary 1
33 4010193 PC-Board, Switch-Two Button 1
34 7000272 Thermostat, Hi-Limit 1
35 4050229 Line Filter 1
36 7000370 Solid State Relay 1
37 4060355 Terminal Block, 3-Pole 1
38 4060362 LED, Snap-in (Green–Ready) 1
39 4060385 LED, Snap-in (Blue–Bacon) 1
40 4060363 LED, Snap-in (Yellow–Cooking) 1
41 4070152 Control Board 1
42 7000391 A/C Line Isolator Board 1
43 0400337 Insulation 1
44 0011251 Heat Sink Assembly 1
45 0700670 Wire Set (not shown) 1
46 0700655 Wire Harness/PCB-LEDs 1
(not shown)
47 0700656 Wire Harness/PCB-Isoloator BD 1
(not shown)
48 0700657 Wire Harness/PCB-2 Button BD 1
(not shown)
No.
No.
REPLACEMENT PARTS (continued)
* Available only packages of 10.
Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of
the finest materials available and manufactured to high quality standards. These units are warranted to be free
from electrical and mechanical defects for a period of one (1) year from date of purchase under normal use and
service, and when installed in accordance with manufacturer’s recommendations. To insure continued opera-
tion of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months,
electro-mechanical parts, non-overtime labor, and travel expenses up to 2 hours (100 miles/160 km), round trip
from the nearest Authorized Service Center are covered.
1.This warranty does not cover cost of installation, defects caused by improper storage or handling prior to plac-
ing of the Equipment. This warranty does not cover overtime charges or work done by unauthorized service
agencies or personnel. This warranty does not cover normal maintenance, calibration, or regular adjustments
as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent
objects to gain access to the equipment. This warranty does not cover consumable/wear items. This warranty
does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock
loads or exceeding maximum weight capacity (4 lbs). This warranty does not cover water contamination prob-
lems such as foreign material in water lines or inside solenoid valves. It does not cover water pressure problems
or failures resulting from improper/incorrect voltage supply. This warranty does not cover Travel Time & Mileage
in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.
2.Roundup reserves the right to make changes in design or add any improvements on any product. The right
is always reserved to modify equipment because of factors beyond our control and government regulations.
Changes to update equipment do not constitute a warranty charge.
3.
If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection
should be made of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt.
Damage should be reported to the carrier. This damage is not covered under this warranty.
4.Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight
and taxes are the responsibility of the purchaser.
5.THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PUR-
POSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE
ARE EXCLUSIVE AND IN NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR
INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
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