Royal Enfield Interceptor 650 2018 User manual

EURO IV

FOREWORD
Congratulations. You now own a piece of history!
The Royal Enfield Interceptor is our heritage-inspired machine, built for the modern, intrepid traveller.
With your new machine, we mark the return of one of Royal Enfield’s most loved classic motorcycles - the Interceptor.
Harking back to a time when all that mattered was that the California sun was out and the surf was up, this motorcycle retains the
charm that made it legendary.
Designed to be simple and robust with solid and precise engineering, the Interceptor has been built to be your faithful companion
on rides and adventures, big and small. Powered by our brand-new air-cooled 648cc twin cylinder engine and robust twin cradle
chassis developed at our state-of-the-art technology centre in the United Kingdom, we hope you enjoy riding your motorcycle as
much as we enjoyed building it for you.
This manual is your friend, philosopher, and guide when it comes to taking care of your motorcycle. In the pages that follow, you
will find ways of looking after your machine so that it remains a reliable partner in your travels and exploration for decades to
come.
Please do avail of all the services at your nearest Authorised Service Centre to make sure that your motorcycle gets the right
treatment which it so deserves. Please also read through the terms and conditions of warranty and other useful information in
this manual before riding o into the sunshine.
Keep riding pure.
To know more about Royal Enfield, our products, and other news, go to www.royalenfield.com

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All information in this manual is based on the latest product information available at the time of publication. Due to
continuous improvements, there may be discrepancies between the information in this manual and your motorcycle.
Royal Enfield reserves the right to make production changes at any time without prior notice and without incurring any
obligation to make the same or similar changes to motorcycle previously built or sold.
“© Copyright 2018 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be
copied, distributed or otherwise dealt without the express permission in writing from Royal Enfield”.
All images shown are for reference to explain and need not to be exactly the same on the model you own. Technical
specifications are subject to change without prior notice.
Avail further details on the products Repair and Maintenance Instructions at https://serviceinfo.royalenfield.com
through paid subscription.
NOTICE
Disclaimer
l This model fitted with “tubeless tyre” is provided with an inner tube.
l Failure to use an inner tube in a spoked wheel will cause deflation of the tyre resulting in loss of motorcycle control.
l The approved tyres marked with “TUBELESS” are suitable for use with inner tube.
Part No. RAM00010/A / Qty. 500 / Oct. ‘18

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CONTENTS
Safety Definitions ........................................................................................................................................................................ 5
Personal and Motorcycle Information ....................................................................................................................................... 6
Safe Riding Tips / Guidelines ..................................................................................................................................................... 7
Rules of the Road ......................................................................................................................................................................... 13
Accessories and Luggage ............................................................................................................................................................ 16
Technical Specifications .............................................................................................................................................................. 18
Recommended Lubricants ......................................................................................................................................................... 26
Motorcycle Identification Numbers ........................................................................................................................................... 28
Engine Number Details ............................................................................................................................................................... 30
Location of Key Parts ................................................................................................................................................................... 31
Operation of Controls .................................................................................................................................................................. 34
Warning Indications and Safety Systems .................................................................................................................................. 45
Pre-Operational Checks .............................................................................................................................................................. 49
Running in Period ........................................................................................................................................................................ 50
Starting ......................................................................................................................................................................................... 52
Gear Shifting, Riding and Stopping ........................................................................................................................................... 56

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CONTENTS
Parking .......................................................................................................................................................................................... 60
Tools Kit ........................................................................................................................................................................................ 62
Minor Maintenance Tips ............................................................................................................................................................. 63
Long Trip Precautions .................................................................................................................................................................. 100
Washing Procedure ..................................................................................................................................................................... 102
Storage Precautions .................................................................................................................................................................... 104
Trouble Shooting .......................................................................................................................................................................... 105
Wiring Diagram ............................................................................................................................................................................ 113
Periodical Maintenance Chart .................................................................................................................................................... 116
Service Maintenance Record ...................................................................................................................................................... 120
Warranty Terms and Conditions ................................................................................................................................................ 123
Emission Warranty ...................................................................................................................................................................... 126
EVAP .............................................................................................................................................................................................. 132
Environment Care ....................................................................................................................................................................... 134
Notes ............................................................................................................................................................................................. 136

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SAFETY DEFINITIONS
The information given under the titles: Warning, Caution and Note are for your safety and for the care and safety to your
motorcycle and others. Please read these carefully and if disregarded may result in injury to yourself or others and damages
to the motorcycle.
NOTE
Indicates important and useful messages for better understanding.
CAUTION
This message, if disregarded, may result in damage to the motorcycle.
WARNING
Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider or other persons.

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PERSONAL AND MOTORCYCLE INFORMATION
Name
Door No./Street
Locality/Town
City Country
Contact Res : Off :
Mobile : Email :
Licence No. Valid till :
Model Color :
Engine No.
VIN. No.
Tyre make Front : Rear :
Tyre Nos. Front : Rear :
Battery make Battery No.
Sold by
Date of Sale

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SAFE RIDING TIPS / GUIDELINES
nBefore operating your new motorcycle, we request you to carefully read and follow the operating and maintenance
instructions detailed in this manual for the safety of your own, your motorcycle, and also that of others.
nKnow and adhere to the rules of the road with respect to your driving country.
nBefore starting the motorcycle, check for proper operation of brakes, clutch, gear shifter, handle bar controls, tyre
pressures, fuel and oil levels, etc.
nUse only genuine Royal Enfield spare parts and approved accessories. Use of other manufacturer’s parts may affect
the performance of your motorcycle and render the motorcycle void of warranty. Visit your Royal Enfield Authorised
Service Centre for details.
nWhenever refueling your motorcycle, please exercise utmost caution and carefully observe the following guidelines.
«Refuel in a well ventilated area with the engine turned off condition.
«Open the fuel filler cap slowly.
«Switch OFF mobile phones and other hand held electronic devices.
«DO NOT smoke and please ensure that there are no open flames or sparks near the motorcycle, when refuelling OR
servicing the fuel system.

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SAFE RIDING TIPS / GUIDELINES
WARNING
Royal Enfield cautions you against the use of certain nonstandard parts such as aftermarket and custom made extended
front forks or suspensions, which may adversely affect performance and handling. Removing or altering original parts
may adversely affect performance and could result in accident.
nA new motorcycle must be operated according to the special running-in-procedure. See running-in-procedure
mentioned in respective section.
nOperate motorcycle only at moderate speeds and out of traffic until you have become thoroughly familiar with its
operation and handling characteristics under all conditions.
nDO NOT exceed the legal speed limit or ride too fast for existing conditions. Always reduce speed when poor riding
conditions exist. High speed increases the influence of any other condition affecting stability and increases the
possibility of loss of control.
«DO NOT fill the tank to its brim. Please fill fuel till the bottom of anti splash plate, so as to leave sufficient air space
in the fuel tank to allow for fuel expansion.

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SAFE RIDING TIPS / GUIDELINES
NOTE
If you are an inexperienced rider we recommend that you obtain formal training on correct motorcycle riding techniques
and become thoroughly familiar with the operation of your motorcycle. New riders should gain experience under various
conditions while driving at moderate speeds.
Pay strict attention to road surfaces and wind conditions. Any motorcycle may be subject to the following upsetting
forces:
«Wind blasts from passing vehicles.
«Rough or uneven road surfaces.
«Slippery road surfaces.
These forces may affect the handling characteristics of your motorcycle. If this happens, reduce speed of the motorcycle
to a controlled condition. Do not apply brake abruptly.
nOperate your motorcycle defensively. Remember that a motorcycle does not afford the same protection as an
automobile in an accident. One of the most common accident situations occurs when the rider / driver of the other
motorcycle / vehicle fails to see or recognise a motorcycle and turns into the oncoming motorcyclist.

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SAFE RIDING TIPS / GUIDELINES
nWear an approved helmet, clothing, and footwear suited for riding a motorcycle. Bright/light colours are best for
greater visibility in traffic, especially at night. Avoid loose, flowing garments and scarves.
nWhen carrying a pillion rider, it is your responsibility to instruct them on proper riding procedures.
nDO NOT allow other individuals, under any circumstances, to operate your motorcycle unless you know they are
experienced, licensed riders and are thoroughly familiar with the operating conditions of your motorcycle.
WARNING
Regularly inspect shockabsorbers and front forks and look for leaks. Replace worn out parts. Worn out parts can adversely
affect stability and handling.
WARNING
For your personal welfare, all the listed service and maintenance recommendations should be performed. Lack of regular
maintenance at the suggested intervals may affect the safe/durability/longevity operation of your motorcycle.

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SAFE RIDING TIPS / GUIDELINES
WARNING
Avoid any contact with the exhaust system when hot. Wear clothing that will completely cover the legs while riding. The
exhaust system gets very hot when the engine is running and remains too hot to touch, even after the engine is turned off.
Failure to wear proper or protective clothing could result in serious injury.
WARNING
Exhaust gas contains poisonous carbon monoxide and chemicals, known to cause cancer, birth defects or other
reproductive defects.
WARNING
Motorcycle batteries contain lead, acids and chemicals known to cause cancer, birth defects or other reproductive harm.
Exercise extreme caution while handling a battery, wash hands thoroughly whenever a battery is handled.

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WARNING
Consult your Royal Enfield Authorised Service Centre regarding any questions or problems that occur in the operation of your
motorcycle. Failure to do so may aggravate an initial problem, cause costly repairs and jeopardize your personal safety.
WARNING
DO NOT tow a motorcycle. The steering and handling of the towed motorcycle will be impaired due to the force of the
towline. If a motorcycle must be transported, use a truck or a trailer.
WARNING
DO NOT pull a trailer behind a motorcycle. Towing a trailer may cause reduced braking efficiency, tyre overloading and
SAFE RIDING TIPS / GUIDELINES
unstable handling, as it may cause loss of control of the motorcycle in the front, leading to an accident.

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RULES OF THE ROAD
nBe sure your number plate is installed in the position specified by law and it is clearly visible at all times.
nRide at a safe speed that is consistent with the type of road surface you are on. Pay strict attention while riding on the
following surfaces :
«Dusty
«Oily
«Icy
«Wet
«Sand
nWatch for loose debris, such as leaves, slippery substances or gravel that can hamper the stability of your motorcycle.
nKeep to the correct side of the road centre line when meeting oncoming vehicles.

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RULES OF THE ROAD
nActuate your turn signals and exercise caution when passing other vehicles going in the same direction. Never try to
pass another vehicle going in the same direction at street intersections, on curves, or when going up/or down a hill.
nAt street intersection give the right-of-way to the motorcycle on your left or right. DO NOT presume you have the
right-of-way.
nAdhere to the rules of the road with respect to your country when preparing to stop, turn or pass. While turning either
right or left, watch for pedestrians, animals, as well as other vehicles.
nAll traffic signs, including manual controls at intersections, should be obeyed promptly. SLOW DOWN at traffic signs
near schools and CAUTION signs at railroad crossings.
nWhen intending to turn, signal at least 100 feet (30.5 meters) before reaching the turning. Be close to
the centre line (unless local rules require otherwise), slow down and then turn carefully.
nNever jump a traffic light. When a change is imminent from GO to STOP (or vice versa) at intersections,
slow down and wait for the light to change to green. Never run through a yellow or red traffic light.
nDO NOT leave the curb or parking area without signalling. Be sure your way is clear to enter moving
traffic. A moving line of traffic always has the right-of -way.

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SIDE VIEW MIRRORS
Your motorcycle is equipped with convex mirrors and have a curved surface.
This type of mirror is designed to give a much wider view of the rear than a
normal flat mirror. However, vehicles and other objects seen in this type of
mirror will look smaller and farther away than when seen in a flat mirror.
Use care when judging the size or distance of vehicles / objects seen in these
mirrors.
NOTE
To establish the relative distance of vehicles / objects behind your motorcycle through the mirrors, adjust each mirror in
such a way, that a small portion of your shoulder is visible and a large portion behind your motorcycle is seen clearly with
RULES OF THE ROAD
reference to your riding posture.
nWhen parking the motorcycle, park on a firm and flat surface to prevent it from falling over.
nProtect your motorcycle against theft. After parking your motorcycle, ensure that the steering head is locked and then
remove the ignition key.

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ACCESSORIES AND LUGGAGE
Royal Enfield offers a range of Genuine Motorcycle Accessories that have been fully approved and extensively tested
alongside the motorcycle.
Therefore, the rider must be responsible for safe operation of the motorcycle when installing accessories or carrying
additional weight. (Max. pay load: 200 kg)
Please adhere to the following guidelines when carrying a pillion, luggage or when fitting any accessories.
nKeep luggage weight concentrated close to the motorcycle and as low as possible; this minimizes sudden shift in the
motorcycle’s centre of gravity.
n
n
Distribute weight evenly on both sides of the motorcycle.
DO NOT exceed 110km/h / 70 mph when riding solo, carrying a pillion or payload on an accessory equipped motorcycle.
nDO NOT load bulky items behind the rider or add weight to the handlebars or front forks.
nDO NOT exceed 6.6 pounds (3 kgs) maximum weight in each Royal Enfield Genuine motorcycle accessory pannier.
nRe-check the luggage periodically to ensure it is secured and will not shift while riding. Accessories mounted loosely
may affect the riding of the motorcycle and affect the handling and stability of the motorcycle.
nLarge surfaces such as fairings, windshields, backrests and luggage racks can adversely affect handling of the
motorcycle. Use Royal Enfield Genuine Motorcycle Accessories which are model specific and follow installation
procedure.

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ACCESSORIES AND LUGGAGE
WARNING
DO NOT load weight or install accessories incorrectly on the motorcycle. Doing so may affect the motorcycle’s stability,
handling characteristics and safe operation and could result in an accident causing serious injury or loss of life.
WARNING
Royal Enfield offers a range of Genuine Motorcycle Accessories that have been fully approved and extensively tested
alongside the motorcycle.
WARNING
Royal Enfield cautions you against use of nonstandard parts such as aftermarket and custom made extended front forks
which may adversely affect the performance and handling of the motorcycle. Removing or altering original parts may
adversely affect the performance of the motorcycle, causing an accident, which could result in serious injury or loss of life.
WARNING
DO NOT ignore model / design specifications. Doing so constitutes both motorcycle and accessories misuse which may
adversely affect the handling and performance of the motorcycle causing an accident, which could result in serious
injury or loss of life.

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TECHNICAL SPECIFICATIONS
ENGINE
Engine Type ........................................... Inline Twin Cylinder, 4 Stroke, SOHC
Bore ........................................................ 78mm
Stroke ..................................................... 67.8mm
Swept volume ....................................... 648cc
Compression ratio ................................. 9.5:1
Max Power ............................................. 34.9 kw @ 7250 rpm
Max Torque ............................................ 52.3 Nm @ 5150 rpm
Idle RPM ................................................. 1200+80 RPM
Starting ................................................... E-Start
Air filter element ................................... Paper element
Lubrication ............................................ Forced lubrication, Wet sump with pump driven oil delivery
Gear Box ................................................. 6 Speed Constant Mesh

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Engine oil capacity Dry Fill ....... 3.9 litre / 1.03 imperial gallon
Refill .......... 3.1 litre / 0.82 imperial gallon
Engine oil grade .................................... TOTAL ELF MOTO 4 TECH SAE 10W50 API SL, JASO MA2, SYNTHETIC
Fuel Supply ............................................. Fuel Injection
Cooling .................................................. Air cooling
IGNITION SYSTEM
Ignition ................................................... Digital Spark ignition
o
Ignition Advanced ................................ 11.25 BTDC
Spark Plug .............................................. BOSCH UR5CC
Spark Plug Gap ...................................... 0.7 to 0.8 mm
TECHNICAL SPECIFICATIONS