Ruck Ventilatoren MPC D F4 TI Series User manual

2018
MPC...D.F4 TI
CONTENTS
Installation, operating and maintenance instructions
English
Example configuration shown
Smoke extract fan
for exhaust air
applications
ruck Ventilatoren GmbH
Max-Planck-Str. 5
D-97944 Boxberg-Windischbuch
Tel. [phone]
Fax [phone]
[email protected]
www.ruck.eu
e original instructions were created in the German language.
Information updated
print 22.07.2020
Subject to change
1. FOREWORD ............................................................................... 2
2. IMPORTANT INFORMATION .................................................................. 2
3. GENERAL SAFETY INSTRUCTIONS ............................................................. 3
4. ADHERE TO THE FOLLOWING INSTRUCTIONS ................................................... 6
5. PRODUCT INFORMATION .................................................................... 6
6. DELIVERY CONTENTS ....................................................................... 7
7. TECHNICAL DATA ........................................................................... 8
8. DIMENSIONS .............................................................................. 8
9. TRANSPORT AND STORAGE .................................................................. 9
10. ASSEMBLY ................................................................................ 9
11. ELECTRICAL CONNECTION .................................................................. 11
12. COMMISSIONING .......................................................................... 13
13. MAINTENANCE AND CLEANING .............................................................. 14
14. LIFETIME AND DISPOSAL ................................................................... 15
15. TROUBLESHOOTING ....................................................................... 16
www.ruck.eu

2| MPC...D.F4 TI
EN
Installation, operating and maintenance instructions
1. FOREWORD
2. IMPORTANT INFORMATION
Dear customers,
ank you for choosing our device.
Before operating the unit, please read carefully these installation, operating and maintenance instructions. If you have
any questions, please contact: (Contact details see page 1)
e data provided in these installation, operating and maintenance instructions are for the product description only. A
statement about a certain condition or a suitability for a certain application cannot be derived from our information.
e information does not release the user from his own assessments and examinations.
All rights reserved by the manufacturer, even in the event of industrial property rights.
Any disposal such as copying and distribution rights lies with us.
is manual contains important information on the safe and appropriate assembly, transport, commissioning, operation,
maintenance, disassembly and simple troubleshooting of the product.
e product has been manufactured according to the accepted rules of current technology.
ere is, however, still a danger of personal injury or damage to equipment if the following general safety instructions and
the warnings before the steps contained in these instructions are not complied with.
■Read these instructions completely and thoroughly before working with the product.
■Keep these instructions in a location where they are accessible to all users at all times.
■Always include the operating instructions when you pass the product on to third parties.
2.1. Applicable Documents
e following documents and information on the exhaust fan must be observed in addition to the installation, ope-
rating and maintenance instructions:
Other applicable standards:
■DIN VDE 0100-100
■DIN EN 60204-1
■DIN EN ISO 13857
■DIN EN ISO 12100
■DIN EN 12101-3
■VDMA 24186-1
Available documents at www.ruck.eu
■Installation, operating and maintenance instructions
■Programming instruction FU (three-phase version)
■EC Declarations of conformity
■EC-Declaration of Incorporation (Directive 2006/42/
EC)
■Declaration of performance (Reg. 305/2011)
■Commissioning report
■Call to Tender
■Dimensioned drawing
■Technical drawing DWG
■Technical drawing DXF
■3D STEP
■Smoke extract certificate
Nameplate

3
EN
2.3. Warranty and liability
Our devices are manufactured to the highest technical level in accordance with the generally accepted rules of techno-
logy. ey are subject to constant quality controls. Because the products are being constantly developed, we reserve
the right to make changes to the products at any time and without prior announcement. We assume no liability for the
correctness or completeness of these installation, operating and maintenance instructions.
To ensure your warranty claims, it is imperative to provide a commissioning report and a maintenance record.
Warranty and liability claims for personal injury and property damage are excluded if they are due to one or more of
the following causes:
■Improper use
■Improper mounting, commissioning, operation and maintenance
■Operating the device with defective and / or non-functional safety and protective devices
■Failure to observe the instructions regarding transportation, installation, operation and maintenance
■Unauthorized structural changes to the device
■Poor monitoring and replacement of maintenance parts
■Improperly performed repairs
■Disasters and force majeure
3. GENERAL SAFETY INSTRUCTIONS
Planners, plant engineers and operators are responsible for ensuring that the product is installed and operated correc-
tly.
■Use our devices only in perfect technical condition.
■Check the device for obvious defects, such as cracks in the housing or missing rivets, screws, caps or other applica-
tion-relevant defects.
■Only use the device in the power range specified in the technical data and on the nameplate.
■Protection against contact and being sucked in and safety distances should be provided in accordance with DIN EN
13857.
■Generally prescribed electrical and mechanical protection devices are to be provided by the client.
■Safety components must not be bypassed or put out of operation.
■e product may be operated by personnel with limited physical, sensory or mental capacities only if they are su-
pervised or have been instructed by responsible personnel.
■Children must be kept away from the product.
2.2. Provisions and regulations
When properly installed and operated, the device complies with the applicable standards and EU Directive at the
time of its placing on the market.
In addition, observe generally valid, legal and other binding regulations of the European or national legislation as well
as the regulations in your country for accident prevention and environmental protection.
www.ruck.eu |

4| MPC...D.F4 TI
EN
Installation, operating and maintenance instructions
3.2. Improper use
Any use of the product other than described in chapter “Intended use” is considered as improper.
e following points are improper and dangerous:
■Delivery of explosive and flammable media or operation in potentially explosive atmospheres.
■Delivery of aggressive and abrasive media.
■Operation without the duct system.
■Operation with closed air connections.
■e use on vehicles, aircrafts and ships.
3.3. Personnel qualifications
Assembly, commissioning, operation, disassembly and service (including maintenance and repair) require basic mecha-
nical and electrical knowledge, as well as knowledge of the appropriate technical terms. In order to ensure operating
safety, these activities may therefore only be carried out by qualified technical personnel or a person under the direc-
tion and supervision of qualified personnel. Qualified personnel are those who can recognize possible hazards and
institute the appropriate safety measures due to their professional training, knowledge, and experience, as well as
their understanding of the relevant conditions pertaining to the work to be done. Qualified personnel must observe the
rules relevant to the subject area.
In this manual, there are safety instructions before the steps whenever there is a danger of personal injury or damage
to the equipment. e measures described to avoid these hazards must be observed.
Safety instructions are set out as follows:
Safety sign (warning triangle) - Draws attention to the risk.
• Type of risk! - Identifies the type or source of the hazard.
»Consequences - Describes what occurs when the safety instructions are not complied with.
→ Precautions - States how the hazard can be avoided.
3.4. Safety instructions in this manual
3.1. Intended use
Our devices are incomplete machineries as defined in the EU Machinery Directive 2006/42/EC (partly completed ma-
chinery). e product is a not ready-for-use machine in terms of the machine directive.
It is intended exclusively for installation in a machine or in ventilation equipment and installations or for combination
with other components to form a machinery or installation. e product may be commissioned only if it is integrated
in the machinery/system for which it is designed and the machinery/system fully complies with the EC machinery di-
rective.
Observe the operating conditions and performance limits specified in the technical data.
Conveying and ambient temperatures must be observed according to the technical data and the nameplate.
Intended use also implies that you have fully read and understood this manual.
Improper use may result in danger to the life and limb of the user or third parties or damage to the system
or other property.

5
!
!
!
!
!
!
!
!
!
!
!
EN
General warning!
Indicates possible hazardous situations. Failure to observe the warnings may result in perso-
nal injury and / or damage to property.
Electricity warning (hazardous voltage)!
Indicates possible hazards due to electricity. Failure to observe the warnings may result in
death, injury and/or damage to property.
Hot surface warning!
Indicates possible hazards due to high surface temperatures. Failure to observe the warnings
may result in personal injury and/or damage to property.
Finger-Crushing Warning!
Indicates possible hazards due to moving and rotating parts. Failure to observe the warnings
may result in personal injury.
Overhead load warning!
Indicates possible hazards due to overhead loads. Failure to observe the warnings may result
in death, injury and/or damage to property.
Follow important information!
Instructions for safe, optimum use of the product.
Safety sign (warning
triangle)
Consequence
• Electricity warning (hazardous voltage)!
»Failure to observe the hazard may result in death,
injury or damage to property.
→ Before performing any work on conductive parts, al-
ways disconnect the unit completely from the electri-
city supply and make sure that it cannot be switched
back on again.
• Never reach into the impeller or other rotating or
moving parts.
»Failure to observe the hazard may lead to serious
injury.
→ Work may only be performed once the impeller has
come to a complete halt.
• Never clean the internal space with flowing water
or a high-pressure cleaner. Do not use aggressive or
easily flammable products for cleaning (impellers/
housing).
→
Only use mild soapsuds. e impeller should be cleaned
with a cloth or brush.
• General warning
»Failure to observe the warnings may result in personal
injury and / or damage to property.
→ Unauthorized repairs may cause personal injury and /
or damage to property, in which case the manufactu-
rer‘s guarantee or warranty will not apply.
• Caution! Burning hazard.
»Failure to observe the hazard may result in personal
injury and/or damage to property.
→ Do not touch the surface until the motor and heater
have cooled.
• Never reach into the impeller or other rotating or
moving parts.
»Failure to observe the hazard may lead to serious
injury.
→ Work may only be performed once the impeller has
come to a complete halt.
www.ruck.eu |

6| MPC...D.F4 TI
EN
Installation, operating and maintenance instructions
5. PRODUCT INFORMATION
4. ADHERE TO THE FOLLOWING INSTRUCTIONS
4.1. General instructions
■Persons who assemble, operate, disassemble or maintain our devices must not be under the influence of alcohol,
drugs or pharmaceuticals that may affect perception and responsiveness.
■Responsibilities for the operation, maintenance and regulation of the product should be clearly determined and
observed so that there can be no unclear areas of responsibility with regard to safety.
4.2. Indications assembly
■Disconnect all of the product‘s poles from the mains before installing the product or connecting or removing plugs.
Make sure that the product cannot be switched back on again.
■Lay cables and lines so that they cannot be damaged and no one can trip over them.
■Information signs must not be changed or removed.
4.3. Indications Commissioning
■Make sure that all electrical connections are either used or covered. Commission the product only if it is installed
completely.
■e power switch must always be fully functional and easy accessible!
■Only authorized personnel is allowed to operate the setting mechanisms of the components or parts, under the
provision that the system is used as intended.
■In an emergency, or if there is a fault, or other irregularities, switch the equipment off and make sure it cannot be
switched back on again.
■e technical data given on the rating plate must not be exceeded.
4.4. Indications during operation
Description:
■Smoke extract fan for exhaust air applications
■is exhaust box with smoke extraction function can reliably deliver up to 400°C hot combustion gases in case of
fire for 2 hours. After the fire the roof fan must be replaced. Recurring operation at 400 °C is not allowed.
■Conveyed exthaust up to 200 °C
■Radial impeller
■With condensate drain
■Motor outside the air stream (VDI 2052))
■Motor protection on site
■Tested according to EN 12101-3
■e back curved high-performance impeller consists of powder-coated sheet steel and is mounted on the shaft of
a standard three-phase motor. Impeller dynamically balanced in 2 planes according to quality standard G 6.3, DIN
ISO 1940. e ball-bearings are maintenance-free and lifetime lubricated. e motor is located outside the airflow.
■e built-in 3-phase motor with IE-3 classification can only be controlled by means of a frequency converter!
■Double wall cubic housing made of galvanized sheet steel with 30 mm thick mineral wool insulation, non-flammab-
le according to DIN EN 13501-1, class A1. Device bottom with integrated base pan and condensate drain.
For cleaning and maintenance work, the full-surface inspection door can be removed using the door handle. e door
handle is included loose in the delivery. e interior of the housing is completely smooth without protruding screws.
e side walls are screwed into the housing frame, so that no screws protrude into the housing interior.

7
EN
Series
perm. temperature / time
in smoke extraction
perm. temperature in
continuous operation
■MPC...TI +400°C / 120 min -20°C bis +200°C
Legend:
■Imax Max. current consumption
■tA / tMMax. ambient temperature / Max. medium temperature
■P1N Rated power consumption
■nNRated speed
■ErP Data ErP Conformity, if required according to Reg. 327/2011
■η Overall efficiency
■N Efficiency at the optimum energy efficiency
■ID Item number
■SN Serial number
5.3. Nameplate
ATTENTION! e information on the nameplate must always be observed!
Air direction arrow
ErP 2015
Product name
Test date
CE marking
Protection class
5.1. Permissible conveying medium temperatures
5.2. Certification
e testing and factory certification required by EN 12101-3:2015 was carried out at the Slovenian National Building
and Civil Engineering Institute (ZAG).
Certificate Number: 1404-CPR-3072
To find under: www.zag.si/en/certificates
6. DELIVERY CONTENTS
■1 x Exhaust fan
■1 x Installation, operating and maintenance instructions
■EC Declarations of conformity
■EC-Declaration of Incorporation (Directive 2006/42/EC)
Insulation class motor
EAC marking
www.ruck.eu |
MPC 355 D4 F4 TI 30
06.11.2019
ID 146 675
SN 191106-Q00000-123
400V 3~Y
I
max.
t
A
/t
M
P1N
nN
50Hz
1,3A
60/200°C
772W
1605 1/min
ISO F
VSD not integrated
N= 72,4
η=56,9% (A,static)
ErP 2015

8
EA
B
DC
G
F
A B C D E F G
mm mm mm mm mm mm mm
| MPC...D.F4 TI
MPC...D.F4 TI 30
146661 500 500 500 417 552 673 210
146665 500 500 500 417 552 673 210
146669 500 500 500 417 552 673 210
146675 700 700 700 617 752 863 324
146679 700 700 700 617 752 863 324
146696 700 700 700 617 752 906 324
146700 900 900 900 817 952 1084 410
146711 900 900 900 817 952 1141 410
MPC 225 D2 F4 TI 30 146661 400V 3~Y 50 496 0,9 60 200 72 78 84 141262 40,3
MPC 250 D2 F4 TI 30 146665 400V 3~Y 50 649 1,2 60 200 72 81 86 141262 41,0
MPC 280 D2 F4 TI 30 146669 400V 3~Y 50 700 1,3 60 200 71 81 86 141262 41,3
MPC 355 D4 F4 TI 30 146675 400V 3~Y 50 772 1,3 60 200 68 76 82 141262 72,5
MPC 400 D4 F4 TI 30 146679 400V 3~Y 50 558 1,1 60 200 68 72 80 141262 74,0
MPC 450 D4 F4 TI 30 146696 400V 3~Y 50 1213 2,4 60 200 70 78 85 141262 82,5
MPC 500 D4 F4 TI 30 146700 400V 3~Y 50 1461 2,9 60 200 74 79 85 141262 120,0
MPC 560 D4 F4 TI 30 146711 400V 3~Y 50 2640 5,0 60 200 75 80 88 141262 144,0
EN
Installation, operating and maintenance instructions
Product name Item number Voltage UN Frequency fN Rated power consumption PN Max. motor current Imax Max. ambient temperature tA Max. medium temperature tM Sound power casing Sound power inlet Sound power outlet Wiring diagram Weight
VHz W A °C °C dB(A) dB(A) dB(A) kg
7. TECHNICAL DATA
8. DIMENSIONS
Item number

9
EN
9. TRANSPORT AND STORAGE
Transport and storage should only be performed by specialist personnel in accordance with the assembly and opera-
ting manual and regulations in force.
e following points should be noted and followed:
■Check the delivery according to the delivery note to ensure it is complete and correct and check for any damage.
Any missing quantities or damage incurred during transport should be confirmed by the carrier. No liability is accep-
ted if this is not observed.
■For weight see technical data
■It should be transported with suitable lifting equipment in the original packaging or on the transport equipment
indicated.
■If transported with a forklift, it should be ensured that the product is resting with the basic profile or base frame
completely on the forks or on a pallet and the product‘s centre of gravity is between the forks.
■e driver must be authorized to drive a forklift.
■Do not go beneath the suspended load.
■Avoid damage or deformation of the housing.
■e product must be stored in a dry area and protected from the weather in the original packaging. Open pallets
should be covered with tarpaulins. Even weatherproof modules should be covered because their weather resistan-
ce is only guaranteed after complete installation. If moisture has penetrated into the original packaging, remove it
immediately.
■Storage temperature between +5 °C and +40 °C. Avoid severe temperature fluctuations.
■If the product has been in storage for more than a year, check the smooth running of impellers and valves by hand.
10. ASSEMBLY
Assembly work may only be performed by specialist personnel in accordance with the installation and operating ma-
nual and the regulations and standards in force.
e following points should be noted and followed:
■e foundation must be even and levelled. It must not exhibit unevenness or a slope in any direction.
■Set up and align the machine with the aid of a water level. A perfect function of the device can be guaranteed only
if levelled mounted.
■Only suitable installation aids, in accordance with regulations, should be used.
■e device must be installed in such a way that it is easily accessible for maintenance and cleaning purposes.
■e unit should only be installed with authorized and suitable fastening materials at all fastening points.
■Do not distort the unit when installing.
■Just use the indicated mounting and fixing places. No holes should be made in the housing or any screws screwed
into it.
■e duct system must not be supported on the housing.
■For structure-borne sound decoupling, a flexible connection is recommended when connected on a duct system.
www.ruck.eu |

10
A
B
C
- kg
A3
Do not scale drawing
Protection Mark according to ISO16016
- mm
mm
General tolerances DIN ISO 2768-mK
1:10
ruck Ventilatoren
Max-Planck-Str. 5
D-97944 Boxberg
Rohling_MPC280D2F4TI30
Intern
- kg
A3
Do not scale drawing
Protection Mark according to ISO16016
- mm
mm
General tolerances DIN ISO 2768-mK
1:10
ruck Ventilatoren
Max-Planck-Str. 5
D-97944 Boxberg
Rohling_MPC280D2F4TI30
Intern
- kg
A3
Do not scale drawing
Protection Mark according to ISO16016
- mm
mm
General tolerances DIN ISO 2768-mK
1:10
ruck Ventilatoren
Max-Planck-Str. 5
D-97944 Boxberg
Rohling_MPC280D2F4TI30
Intern
| MPC...D.F4 TI
EN
Installation, operating and maintenance instructions
10.1. Mounting position
Motor up
Inlet
Discharge
Inlet
Discharge
Inlet
Discharge
Motor down
Motor on side
In this mounting position, we recommend a UCPD in the appropriate size to the box, so that the
condensate drain is guaranteed.