Ryobi BGH826 User manual

SAVE THIS MANUAL FOR FUTURE REFERENCE
OPERATOR'S MANUAL
BENCH GRINDER
Model BGH826
THANK YOU FOR BUYING A RYOBI BENCH GRINDER.
Your new Bench Grinder has been engineered and manufactured to Ryobi's high standards for dependability, ease of
operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new machine.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your grinder properly and only for
what it is intended, you will enjoy years of safe, reliable service.
Please fill out and return the Warranty Registration Card so we can be of future service to you.
Thank you again for buying Ryobi tools.
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COOLANT TRA
Y
8” Bench Grinder
RYOBI TECHNOLOGIES, INC.
Anderson, SC 29625
1-800-525-2579
SER. No.
BGH615 120V AC 60Hz 2.1A 3600 RPM/TR/MN 1/2” Arbor
Por razones de seguridad, leer atentamente el Manual del Usuario antes de poner el
uso la máquina. Usar protección de seguridad para los ojos y discos de amolar aptos
para la velocidad de la máquina.
MADEIN CHINA
FABRIQUEAUX CHINA
FABRICADOEN CHINA
For Safe Operation, Read and Understand Operator's Manual Before Using Tool.
Wear Eye Protection. Always use Guards and use grinding wheels suitable for speed of grinder.
Avant utilisation, il faut lire et comprendre le manuel d’utilisation pour utiliser l’outil d’une
manière sûre. Il faut porter des lunettes de sécurité. Il faut toujours utiliser les carters
de protection et utiliser des meules appropriées pour le régime de la meuleuse.
ADVERTENCIA
WARNING
AVERTISSEMENT
E48467
43F1
0FF
0N

Page 2
Lookforthissymboltopointoutimportantsafetyprecautions.
It means attention!!! Your safety is involved.
■Table of Contents .......................................................................................................................................... 2
■Product Specifications .................................................................................................................................. 2
■Rules for Safe Operation ...........................................................................................................................3-5
■Electrical........................................................................................................................................................ 6
■Unpacking, Loose Parts List and Tools Needed ........................................................................................... 7
■Features ........................................................................................................................................................ 8
■Assembly..................................................................................................................................................9-10
■Operation ............................................................................................................................................... 11-12
■Maintenance................................................................................................................................................ 13
■Parts Ordering / Service .............................................................................................................................. 14
WARNING:
The operation of any grinder can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear safety
gogglesorsafetyglasseswithsideshields and afullfaceshield when needed.Werecommend
Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Always wear eye protection which is marked to comply with ANSI Z87.1.
Wheels:
- Diameter
- Thickness
- Arbor Hole
Input
No Load Speed
Rating
Tool Weight
8 in. (203 mm)
1 in. (25.4 mm)
5/8 in. (16 mm)
120 Volts, AC 60Hz Only
3600 RPM
3.1 Amperes
34 lbs. (15 kg.)
BGH826
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS

Page 3
RULES FOR SAFE OPERATION
Safe operation of this power tool requires that you read and
understand this operator's manual and all labels affixed to
the tool. Safety is a combination of common sense, staying
alert, and knowing how your bench grinder works.
READ ALL INSTRUCTIONS
■KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the applications and limitations
as well as specific potential hazards related to this tool.
■GUARDAGAINST ELECTRICALSHOCK bypreventing
bodycontact with grounded surfaces. For example:pipes,
radiators, ranges, refrigerator enclosures.
■KEEP GUARDS IN PLACE and in working order. Never
operate the tool with any guard or cover removed. Make
sure all guards are operating properly before each use.
■REMOVEADJUSTING KEYSAND WRENCHES. Form
habit of checking to see keys and adjusting wrenches
are removed from tool before turning it on.
■KEEP THE WORK AREA CLEAN. Cluttered work areas
and work benches invite accidents.
■AVOID DANGEROUS ENVIRONMENTS. Do not use
power tools near gasoline or other flammable liquids, in
damp or wet locations or expose them to rain. Keep work
area well lighted.
■KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area.
■MAKE WORKSHOP CHILDPROOF with padlocks,
master switches, or by removing starter keys.
■DON’T FORCE THE TOOL. It will do the job better and
safer at the rate for which it was designed.
■USE THE RIGHT TOOL. Do not force the tool or
attachment to do a job for which it was not designed.
■USE THE PROPER EXTENSION CORD. Makesureyour
extension cord is in good condition. When using an
extensioncord,be sure to use one heavy enough to carry
the current your product will draw. An undersized cord
will cause a drop in line voltage resulting in loss of power
and overheating.Awire gage size (A.W.G.) of at least 16
is recommended for an extension cord 25 feet or less in
length.Ifin doubt, use the next heavier gage. The smaller
the gage number, the heavier the cord.
■INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
■WEAR PROPERAPPAREL. Do not wear looseclothing,
neckties, or jewelry that can get caught in the tool’s
movingpartsandcause personal injury. Nonslipfootwear
isrecommended when working outdoors. Wearprotective
hair covering to contain long hair.
■ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
■PROTECT YOUR LUNGS. Wear a face or dust mask if
the grinding operation is dusty.
■PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
■DON’T ABUSE CORD. Never carry tool by the cord or
yank it to disconnect from receptacle. Keep cord from
heat, oil, and sharp edges.
■DO NOT OVERREACH. Keepproper footing and balance
at all times.
■MAINTAIN TOOLS WITH CARE. Keep tools sharp and
cleanfor best and safest performance. Follow instructions
for lubricating and changing accessories.
■NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
POWER OFF. Disconnect all tools when notinuse,before
servicing, or when changing attachments, wheels, etc.
■AVOID ACCIDENTAL STARTING. Be sure switch is off
when plugging in.
■USE RECOMMENDED ACCESSORIES. The use of
improper accessories may cause risk of injury.
■USE ONLY GRINDING WHEELS that comply withANSI
B7.1 and rated greater than 3600 RPM.
■DO NOT use wheels with incorrect size holes. NEVER
use wheel washers or wheel screws that are defective or
incorrect andNEVER touchgrindingwheel or other mov-
ing parts.
■NEVER STAND ON TOOL. Serious injury could occur if
the tool is tipped or if the wheel is unintentionally
contacted.
■DIRECTION OF FEED. Be aware of wheel rotation
direction;never grind without the workrest being properly
set. NEVER grind more than one workpiece at a time.
WARNING: Wheel coasts after turn off.
■CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefullycheckedtodeterminethatitwilloperateproperly
and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting and any other conditions that may affect its
operation.Aguard or other part that is damaged must be
properly repaired or replaced by an authorized service
center to avoid risk of personal injury.
■KEEP TOOL DRY, CLEAN,AND FREE FROM OILAND
GREASE. Alwaysuseaclean clothwhencleaning. Never
use brake fluids, gasoline, petroleum-based products, or
any solvents to clean tool.
■INSPECT TOOL CORDS AND EXTENSION CORDS
PERIODICALLY and, if damaged, have repaired by a
qualifiedservice technician. Stay constantlyawareof cord
location and keep it well away from the rotating wheel.
■NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor or sparking from grinding
metal could ignite fumes.
■USE OUTDOOR EXTENSION CORDS. Use only
extension cords with approved ground connection that
are intended for use outdoors and so marked.

Page 4
RULES FOR SAFE OPERATION
■RISK OF INJURY DUE TO ACCIDENTAL STARTING.
Do not use in an area where children may be present.
■NEVER START THE GRINDER when the wheel is in
contact with the workpiece.
■SECURE WORK. Always hold workpiece firmly against
the work rest.
■DO NOT USE THE BENCH GRINDER if the flange nut
or clamp nut is missing or if the spindle shaft is bent.
■FREQUENTLY cleangrinding dustfrom beneath grinder.
■DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
■ALWAYS STAY ALERT. Do not allow familiarity, gained
from frequent use of your grinder, to cause a careless
mistake. ALWAYS REMEMBER that a careless fraction
of a second is sufficient to inflict severe injury.
■STAY ALERT AND EXERCISE CONTROL. Watch what
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.
■SAVE THESE INSTRUCTIONS. Refer to them frequently
andusethem to instruct other users. If you loansomeone
this tool, loan them these instructions also.
WARNING:
Somedustcreatedbypowersanding,sawing,grinding,
drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
•lead from lead-based paints,
•crystalline silica from bricks and cement and other
masonry products, and
•arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
asthosedustmasksthatarespeciallydesignedtofilter
out microscopic particles.
SAVE THESE INSTRUCTIONS
■NEVER reach to pick up a workpiece, a piece of scrap,
or anything else that is in or near the grinding path of the
wheel.
■AVOID AWKWARD OPERATIONS AND HAND POSI-
TIONS where a sudden slip could cause your hand to
moveinto the wheel. ALWAYS makesure youhave good
balance.
■NEVER stand or have any part of your body in line with
the path of the wheel.
■DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
■DO NOT TURN THE MOTOR SWITCH ON AND OFF
RAPIDLY. This could causethewheeltoloosen and could
create a hazard. Should this ever occur, stand clear and
allow the wheel to come to a complete stop. Disconnect
yourgrinderfrom the power supply and securely retighten
the wheel nut.
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
■USE ONLY FLANGES furnishedwiththisbench grinder.
■IFANY PART OF THIS GRINDER IS MISSING orshould
break, bend, or fail in any way, or should any electrical
component fail to perform properly, shut off the power
switch, remove the machine plug from the power source
and have damaged, missing, or failed parts replaced
before resuming operation.
■MAKE SURE THE GRINDER IS SECURELY MOUNTED
asdescribedintheoperating instructions before connect-
ing the tool to a power supply.
■DO NOT OVERTIGHTEN THE WHEEL NUT. Excessive
tightening can cause the wheel to crack during opera-
tion.
■INSPECT GRINDING WHEEL for visible defects. Check
the wheel for fissures and cracks. Replace defective
wheels prior to use.
■ADJUST distance between wheel and work rest to
maintain 1/16 in. or less separation, readjustment is
necessary as the diameter of the wheel decreases with
use.
■ALWAYS EASE THE WORKPIECE AGAINST THE
ABRASIVE WHEEL when starting to grind. A harsh
impact can break the wheel. Use light pressure when
starting to grind; too much pressure on a cold wheel can
cause the wheel to crack.

Page 5
RULES FOR SAFE OPERATION
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicatesdanger,warning,orcaution.Maybeusedinconjunctionwithothersymbolsorpictographs.
DANGER:Failuretoobeyasafetywarningwill resultinseriousinjuryto yourselfortoothers.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING:Failuretoobeyasafetywarningcanresultinseriousinjurytoyourselfortoothers.Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourselfortoothers.Alwaysfollowthesafetyprecautionstoreducetheriskoffire,electricshockand
personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
SAFETY AND INTERNATIONAL SYMBOLS
This operator’s manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator’s manual for complete safety, assembly, operating and maintenance, and repair information.
MEANING
Do not expose to rain or use in damp locations

Page 6
CAUTION:
Keep the cord away from the grinding area and position
the cord so that it will not be caught on material, tools, or
other objects.
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reducetheriskofelectricshock.Thistoolisequippedwithan
electriccordhavingan equipment-groundingconductorand
agrounding plug. The plug must bepluggedintoamatching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
Donotmodifytheplugprovided.Ifitwillnotfittheoutlet,have
theproperoutletinstalledbyaqualifiedelectrician.Improper
connectionoftheequipment-groundingconductorcanresult
in electrical shock. The conductor with insulation having an
outersurfacethatisgreenwithorwithoutyellowstripesisthe
equipment-grounding conductor. If repair or replacement of
the electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the
groundinginstructionsarenotcompletelyunderstood,orifin
doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
Thistoolisintendedforuseonacircuitthathasanoutletlike
theone shownin
figure1. It alsohasa grounding pinlikethe
one shown.
ELECTRICAL CONNECTION
Your Ryobi Bench Grinder is powered by a precision built
electric motor. It should be connected to a power supply
that is 120 volts, 60Hz, AC only (normal household
current). Do not operate this tool on direct current (DC). A
substantial voltage drop will cause a loss of power and the
motor will overheat. If the machine does not operate when
plugged into an outlet, double check the power supply.
Fig. 1
GROUNDING
PIN COVER OF GROUNDED
OUTLET BOX
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong ground-
ing plugs and 3-pole receptacles that accept the tool's plug.
Whenusingapowertoolataconsiderabledistancefromthe
powersource,useanextensioncord heavy enough to carry
the current that the tool will draw. An undersized extension
cord will cause a drop in line voltage, resulting in a loss of
power and causing the motor to overheat. Use the chart
providedbelowtodeterminetheminimumwiresizerequired
in an extension cord. Only round jacketed cords listed by
Underwriter's Laboratories (UL) should be used.
Length of Extension Cord Wire Size (A.W.G.)
Up to 25 feet 16
26-50 feet 16
51-100 feet 16
Whenworking with the tool outdoors, use an extension cord
that is designed for outside use. This is indicated by the
letters WA on the cord's jacket.
Before using an extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
ELECTRICAL

Page 7
LOOSE PARTS LIST
LOOSE PARTS LIST
The following items are included with your Bench Grinder:
■Shield Rods – one left, one right ................................2
■Shield Rod Brackets with Hardware ...........................2
■Safety Shields .............................................................2
■Spark Deflectors .........................................................2
■Work Rests – one left, one right .................................2
■Lock Washers (5 mm) ................................................. 2
ADJUSTABLE WRENCH Fig. 2
TOOLS NEEDED
The following tools (not included) are needed for assembly and alignment:
7 mm, 10 mm, and 12 mm
COMBINATION WRENCH
PHILLIPS SCREWDRIVER
■Carefully remove all parts from the shipping carton.
■Lift the bench grinder from the carton and place it on a
level work surface.
■Do not discard the packing materials until you have care-
fullyinspected the machine, identified all looseparts, and
satisfactorily operated your bench grinder.
■Examine all parts to make sure no breakage or damage
has occurred during shipping.
■If all parts have been included, proceed to assembly.
■If any parts are damaged or missing, do not attempt to
UNPACKING
plug in this tool or turn it on until the damaged or missing
parts are obtained and installed correctly.
■Contactyournearest Ryobi dealer or call 1-800-525-2579
in the United States or 1-800-265-6778 in Canada for
assistance if any parts are missing or damaged.
WARNING:
If any parts are missing do not operate this machine until
the missing parts are replaced. Failure to do so could
result in possible serious injury.
■Washers (5 mm)..........................................................2
■Washers (8 mm)..........................................................2
■Phillips Screws (5 mm x 8) .........................................2
■Hex Bolts (8 mm x 14) ................................................2
■Hex Bolts (5 mm x 10) ................................................2
■Operator's Manual

Page 8
FEATURES
KNOW YOUR BENCH GRINDER
See Figure 3.
Before attempting to use your new tool, familiarize yourself
with all operating features and safety requirements. Care-
fully read this operator’s manual before using your grinder.
ON/OFF SWITCH
YourBenchGrinderfeaturesafrontaccessOn/Offswitchfor
convenience and safety.
MOTOR
Powered by a precision-built electric induction motor, your
bench grinder has sufficient power to handle tough grinding
jobs.
GRINDING WHEEL
Equipped with course and fine grinding wheels to suit most
applications.
Note:Newwheelssometimesrequiredressingtotrueupthe
face of the wheel.
SAFETY SHIELD AND SPARK DEFLECTOR
The safety shields and spark deflectors are adjustable for
operator convenience. Operating the grinder without these
featuresattached couldresultin serious injury.Do not grind
with the safety shield raised; always wear safety glasses for
personal protection.
WORK REST
Theworkrestsareindependentlyadjustabletocompensate
forwheelwear.Beforegrinding,makecertaintheworkrests
are adjusted properly. Generally the object being ground is
done slightly above center of the grinding wheel.
Adjust the distance between the wheel and the work rest to
maintain1/16in.(1.6mm)orlessseparationasthediameter
of the wheel decreases with use.
WHEEL DRESSING TOOL
A buildup of metals, dirt, rust, etc. will become embedded in
the grinding wheel as it wears. Using the Wheel Dressing
Tool to clean the wheel of these ground-in particles will help
improve the grinder’s performance.
AUTO-ON WORKLIGHT
Your Bench Grinder comes equipped with a
permanently mounted worklight that automatically lights the
workareaforsafer, more accurate grinding and sharpening.
COOLANT TRAY
When grinding, metal objects become heated quickly. It is
important to keep moving the object back and forth across
the grinding wheel and to cool the object frequently using
the grinder’s Coolant Tray.
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COOLANT TRAY
8” Bench Grinder
RYOBITECHNOLOGIES, INC.
Anderson,SC 29625
1-800-525-2579
SER.No.
BGH615 120V AC 60Hz 2.1A 3600 RPM/TR/MN 1/2” Arbor
Porrazones de seguridad, leer atentamente el Manual del Usuario antes de poner el
usola máquina. Usar protección de seguridad para los ojos y discos de amolar aptos
parala velocidad de la máquina.
MADEIN CHINA
FABRIQUEAUX CHINA
FABRICADOEN CHINA
ForSafe Operation, Read and Understand Operator's Manual Before Using Tool.
WearEye Protection. Always use Guards and use grinding wheels suitable for speed of grinder.
Avantutilisation, il faut lire et comprendre le manuel d’utilisation pour utiliser l’outil d’une
manièresûre. Il faut porter des lunettes de sécurité. Il faut toujours utiliser les carters
deprotection et utiliser des meules appropriées pour le régime de la meuleuse.
ADVERTENCIA
WARNING
AVERTISSEMENT
E48467
43F1
0FF
0N
0FF 0N
ON
SWITCH
SPARK
DEFLECTOR
(RIGHT)
SPARK
DEFLECTOR
(LEFT)
SHIELD RODS
(RIGHT AND LEFT)
SAFETY
SHIELD(S)
WORK REST
(LEFT)
WORK REST
(RIGHT)
WHEEL
GUARD
COOLANT TRAY
AUTO-ON
WORKLIGHT
OFF
Fig. 3

Page 9
ASSEMBLY
SPARK DEFLECTOR
See Figure 4.
Using the two phillips head screws, washers, and lock
washers, attach the spark deflector to the top of the wheel
guard.
Adjust the spark deflectors to within 1/16 in. (1.6 mm) of the
grinding wheel. Tighten screws securely.
WARNING:
Always disconnect the bench grinder from the power
source before performing any assembly or adjustment.
Failureto do so could result in accidental starting resulting
in possible serious personal injury.
WARNING:
Always spin the wheel by hand before turning on the
grinder to make sure the spark deflector doesn’t hit the
grinding wheel.
WARNING:
Always make sure your bench grinder is securely
mounted to a workbench or an approved workstand.
Failure to do so could result in an accident resulting in
possible serious personal injury.
Fig. 4
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COOLANTTRA
Y
0FF
0N
8”BenchGrinder
RYOBITECHNOLOGIES, INC.
Anderson,SC 29625
1-800-525-2579
SER. No.
BGH615 120V AC 60Hz 2.1A 3600 RPM/TR/MN 1/2” Arbor
Porrazones de seguridad, leer atentamente el Manual del Usuario antes de poner el
usola máquina. Usar protección de seguridad para los ojos y discos de amolar aptos
parala velocidad de la máquina.
MADEIN CHINA
FABRIQUEAUX CHINA
FABRICADOEN CHINA
ForSafe Operation, Read and Understand Operator's Manual Before Using Tool.
WearEye Protection. Always use Guards and use grinding wheels suitable for speed of grinder.
Avantutilisation, il faut lire et comprendre le manuel d’utilisation pour utiliser l’outil d’une
manièresûre. Il faut porter des lunettes de sécurité. Il faut toujours utiliser les carters
deprotection et utiliser des meules appropriées pour le régime de la meuleuse.
ADVERTENCIA
WARNING
AVERTISSEMENT
E48467
43F1
SPARK DEFLECTOR
LOCK
WASHER
SCREW
WASHER
SHIELD BRACKET ASSEMBLY
See Figure 5.
Note: The hardware used for assembling the safety shields
to the shield brackets has been preassembled and
prepackaged.
Removethetwophillipsheadscrews,washers,andhexnuts
fromtheshieldbracket.Fittheshieldbrackettothetopofthe
safety shield. Reattach the screws, washers, and hex nuts
taking care not to tighten the screws so tight as to crack the
plastic.Repeatfortheothershieldbracketandsafetyshield.
WARNING:
To prevent personal injury, never operate the bench
grinder unless the safety shields and spark deflectors
are properly installed and in place.
Fig. 5
SHIELD ROD
CARRIAGE
BOLT
PHILLIPS SCREW
SHIELD
BRACKET
HEX NUT
WASHER
WASHER
HEX NUT SAFETY
SHIELD
LOCK
WASHER
LOCK
WASHER

Page 10
ASSEMBLY
MOUNTING SAFETY SHIELDS
See Figures 6.
Mountthe left and right shield rods tothe inside of the wheel
guardsusingtheclampbrackets,hexbolts(8mmx 14 mm),
and washers (8 mm).
Use the illustration as a guide to determine which shield rod
ismountedontheleftandwhichshieldrodismountedonthe
right of the grinder.
Once shield rods are firmly in place, slide the shield bracket
onto the shield rod. Tighten the carriage bolt leaving it loose
enough to allow the safety shield to be raised and lowered
easily.
WORK REST
See Figure 7.
Beforeattemptingtomounttheworkrest,removethehexnut
and star washer from the phillips screw. Place the work rest
over the phillips screw before replacing the hex nut and star
washer. Using the hex bolt (5 mm x 10 mm) and washer
(5 mm), secure the work rest against the inside of the wheel
guard.
Before tightening the bolts, adjust the gap between the
grinding wheel and the work rest to a maximum of 1/16 in.
(1.6 mm). Tighten securely.
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COOLANTTRA
Y
8” Bench Grinder
RYOBITECHNOLOGIES, INC.
Anderson,SC 29625
1-800-525-2579
SER.No.
BGH615 120V AC 60Hz 2.1A 3600 RPM/TR/MN 1/2” Arbor
Porrazones de seguridad, leer atentamente el Manual del Usuario antes de poner el
usola máquina. Usar protección de seguridad para los ojos y discos de amolar aptos
parala velocidad de la máquina.
MADEIN CHINA
FABRIQUEAUX CHINA
FABRICADOEN CHINA
ForSafe Operation, Read and Understand Operator's Manual Before Using Tool.
WearEye Protection. Always use Guards and use grinding wheels suitable for speed of grinder.
Avantutilisation, il faut lire et comprendre le manuel d’utilisation pour utiliser l’outil d’une
manièresûre. Il faut porter des lunettes de sécurité. Il faut toujours utiliser les carters
deprotection et utiliser des meules appropriées pour le régime de la meuleuse.
ADVERTENCIA
WARNING
AVERTISSEMENT
E48467
43F1
0FF
0N
HEX BOLT
WASHER
CLAMP BRACKET
SHIELD ROD
Fig. 7
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COOLANTTRA
Y
8” Bench Grinder
RYOBITECHNOLOGIES, INC.
Anderson,SC 29625
1-800-525-2579
SER.No.
BGH615 120V AC 60Hz 2.1A 3600 RPM/TR/MN 1/2” Arbor
Porrazones de seguridad, leer atentamente el Manual del Usuario antes de poner el
usola máquina. Usar protección de seguridad para los ojos y discos de amolar aptos
parala velocidad de la máquina.
MADEIN CHINA
FABRIQUEAUX CHINA
FABRICADOEN CHINA
ForSafe Operation, Read and Understand Operator's Manual Before Using Tool.
WearEye Protection. Always use Guards and use grinding wheels suitable for speed of grinder.
Avantutilisation, il faut lire et comprendre le manuel d’utilisation pour utiliser l’outil d’une
manièresûre. Il faut porter des lunettes de sécurité. Il faut toujours utiliser les carters
deprotection et utiliser des meules appropriées pour le régime de la meuleuse.
ADVERTENCIA
WARNING
AVERTISSEMENT
E48467
43F1
0FF
0N
HEX NUT
STAR
WASHER
WORK
REST
WASHER
HEX BOLT
PHILLIPS
SCREW
Fig. 6

Page 11
BASIC OPERATION
WARNING:
Always wear safety goggles or safety glasses with side
shieldsduringpowertooloperationor when blowing dust.
If operation is dusty, wear a dust mask.
To be efficient and work as designed, your tools should
be kept sharp. Dull tools can and will cause accidents.
Bench Grinders are ideal for sharpening tools such as
chisels, planer blades, scissors, etc., andfor removing rust
or corrosion.
WARNING:
Never sharpen or grind anything made of aluminum.
Grinders remove material rapidly so pressure is the key to
efficient grinding.
The proper way to sharpen a tool and avoid overheating is:
■Keep the object in constant motion, moving it at an even
pace.
■Never force a tool against the grinding wheel.
■Keep the tool cool by using either a cooling tray or a pan
of water.
■The grinding wheel should rotate “into” the object being
sharpened.
Note: Excessive pressure may damage the tool, cause the
motor to overheat, and prematurely wear down the grinding
wheel.
WARNING:
Excessivepressureonacoldwheelmaycausethewheel
to crack.
The following recommendations will help you sharpen
specific tools:
TWIST DRILL BITS
See Figure 8.
Drill bits are best sharpened on a sharpening jig (available
at most hardware stores). Begin on one side of the point
at the existing angle, then twist the bit while maintaining
contact with the grinding surface. Sharpen only the tip.
Fig. 8
OPERATION
Fig. 9
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COOLANT TRA
Y
0FF
0N
8” Bench Grinder
RYOBITECHNOLOGIES, INC.
Anderson,SC 29625
1-800-525-2579
SER. No.
BGH615 120V AC 60Hz 2.1A 3600 RPM/TR/MN 1/2” Arbor
Por razones de seguridad, leer atentamente el Manual del Usuario antes de poner el
uso la máquina. Usar protección de seguridad para los ojos y discos de amolar aptos
para la velocidad de la máquina.
MADEIN CHINA
FABRIQUEAUX CHINA
FABRICADOEN CHINA
For Safe Operation, Read and Understand Operator's Manual Before Using Tool.
Wear Eye Protection. Always use Guards and use grinding wheels suitable for speed of grinder.
Avantutilisation, il faut lire et comprendre le manuel d’utilisation pour utiliser l’outil d’une
manière sûre. Il faut porter des lunettes de sécurité. Il faut toujours utiliser les carters
de protection et utiliser des meules appropriées pour le régime de la meuleuse.
ADVERTENCIA
WARNING
AVERTISSEMENT
E48467
43F1
SCREWDRIVER
VISE
LAWN MOWER BLADE
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V-GROOVE
BIT SHARPENING
LAWN MOWER BLADES
See Figure 9 .
Lawn mower blades are usually sharpened on only one
edge and dressed up slightly on the other. Perform this
sharpeningprocesson both cutting ends of the blade.After
sharpening, be sure to balance the blade by removing
additional material.
WARNING:
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save this operator's
manual and review frequently for continuing safe
operation and instructing others who may use this tool.
CAUTION:
An unbalanced lawn mower blade may cause excessive
vibration which will damage the lawn mower.
Thistechniquerequiresconsiderablepractice,sotakeyour
time and make a few “dry runs” first with the grinder off. Be
sure to maintain the original cutting edge angle as this is
important to the efficiency of your bits. One work rest has
a V-groove angled to fit most drill bits.

Page 12
CHISEL SHARPENING
CHISELS AND SCREWDRIVER BLADES
See Figure 10.
Whensharpeningchiselsand screwdrivers, work rest should
support the chisel at the correct angle against the wheel.
OPERATION
Fig. 10
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COOLANT TRAY
8” Bench Grinder
RYOBITECHNOLOGIES, INC.
Anderson,SC 29625
1-800-525-2579
SER.No.
BGH615 120V AC 60Hz 2.1A 3600 RPM/TR/MN 1/2” Arbor
Porrazones de seguridad, leer atentamente el Manual del Usuario antes de poner el
usola máquina. Usar protección de seguridad para los ojos y discos de amolar aptos
parala velocidad de la máquina.
MADEIN CHINA
FABRIQUEAUX CHINA
FABRICADOEN CHINA
ForSafe Operation, Read and Understand Operator's Manual Before Using Tool.
WearEye Protection. Always use Guards and use grinding wheels suitable for speed of grinder.
Avantutilisation, il faut lire et comprendre le manuel d’utilisation pour utiliser l’outild’une
manièresûre. Il faut porter des lunettes de sécurité. Il faut toujours utiliser les carters
deprotection et utiliser des meules appropriées pour le régime de la meuleuse.
ADVERTENCIA
WARNING
AVERTISSEMENT
E48467
43F1
WHEEL REPLACEMENT
See Figure 11.
If you must replace a grinding wheel, be sure to obtain one
with a safe rated speed greater than the “no load speed”
RPM marked on the data plate of the grinder and which is
marked to comply with ANSI B7.1.
To replace the grinding wheel, remove the wheel cover by
loosening the screws. Loosen the wheel nut in a clockwise
direction for the left side and a counterclockwise direction
for the right side. Remove the outer flange and grinding
wheel. To install a new grinding wheel, reverse the above
procedure. Be sure the grinding wheel and outer flange are
properly seated on the spindle shaft.
WARNING:
Always disconnect the bench grinder from the power
source before performing any assembly or adjustment.
Failureto do so could result in accidental starting resulting
in possible serious personal injury.
Fig. 11
8” Bench Grinder
RYOBITECHNOLOGIES, INC.
Anderson,SC 29625
1-800-525-2579
SER.No.
BGH615 120V AC 60Hz 2.1A 3600 RPM/TR/MN 1/2” Arbor
Porrazones de seguridad, leer atentamente el Manual del Usuario antes de poner el
usola máquina. Usar protección de seguridad para los ojos y discos de amolar aptos
parala velocidad de la máquina.
MADEIN CHINA
FABRIQUEAUX CHINA
FABRICADOEN CHINA
ForSafe Operation, Read and Understand Operator's Manual Before Using Tool.
WearEye Protection. Always use Guards and use grinding wheels suitable for speed of grinder.
Avantutilisation, il faut lire et comprendre le manuel d’utilisation pour utiliser l’outil d’une
manièresûre. Il faut porter des lunettes de sécurité. Il faut toujours utiliser les carters
deprotection et utiliser des meules appropriées pour le régime de la meuleuse.
ADVERTENCIA
WARNING
AVERTISSEMENT
E48467
43F1
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COOLANT TRAY
0FF
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SCREW(S)
GRINDING
WHEEL
OUTER
FLANGE
INNER
FLANGE
STAR
WASHER(S) HEX NUT(S)
WHEEL
GUARD COVER WHEEL
NUT
SPINDLE
SHAFT

Page 13
GENERAL
Keep the bench grinder clean. Remove dust from working
parts and beneath the grinder frequently.
Make sure the bench grinder operates properly. Check
screws, nuts, and bolts for tightness.
EXTENSION CORDS
Theuseofanyextension cord will cause some loss of power.
To keep the loss to a minimum and to prevent tool
overheating, use an extension cord that is heavy enough to
carry the current the tool will draw.
A wire gage size (A.W.G.) of at least 16 is recommended for
an extension cord 25 feet or less in length. When working
outdoors, use an extension cord that is suitable for outdoor
use. The cord's jacket will be marked WA.
WARNING:
Check extension cords before each use. If damaged,
replaceimmediately. Never use tool with adamagedcord
since touching the damaged area could cause electrical
shock resulting in serious injury.
WORKLIGHT BULB REPLACEMENT
See Figure 12.
To removeworklight bulb, gently pushthebulbinto the socket
and turn counterclockwise. To install the new bulb, gently
push the bulb into the socket and turn clockwise.
WHEEL DRESSER
Dressing a wheel is done to renew sharpness or to true up
the face of the wheel.
Set the work rest of the bench grinder at a slight angle and
brace the wheel dresser against it. Do not make contact
with the grinding wheel until after you have turned on the
motor and the wheel is rotating at full speed. Press the
dresser slightly against the rotating wheel until you get a
bite, then move slowly from side to side across the wheel.A
small bite and many passes is better than a big bite and one
pass. Work cautiously, hold the dresser with force on the
work rest. Do not use excessive pressure against the
grinding wheel. Proceed slowly until you master the
technique.
TO REMOVE BULB
10 WATT, 12 VOLT
WORKLIGHT BULB
10 WATT, 12 VOLT
WORKLIGHT BULB
Fig. 12
WARNING:
When servicing, use only identical Ryobi replacement
parts.Useofany other part may create a hazard or cause
product damage.
TAB
SLOT
TO INSTALL BULB
MAINTENANCE
IMPORTANT
Servicing requiresextreme care and knowledge andshould
be performed only by a qualified service technician. For
servicewe suggest you return the tooltoyournearestRYOBI
AUTHORIZED SERVICE CENTER for repair. When servic-
ing, use only identical Ryobi replacement parts.

972000-953
RYOBI TECHNOLOGIES INC.
1428 Pearman Dairy Road Anderson, SC 29625
Post Office Box 1207 Anderson SC 29622-1207
Phone [phone]
OPERATOR'S MANUAL
Bench Grinder
Model BGH826
•SERVICE
Now that you have purchased your tool, should a need ever exist for repair parts or
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your
nearest Ryobi Authorized Service Center. You can also check our web site at
www.ryobitools.com for a complete list of Authorized Service Centers.
•MODEL NO.
The model and serial numbers of your tool will be found on a plate attached to the motor
housing. Please record the serial number in the space provided below.
•MODEL NUMBER BGH826
•SERIAL NUMBER
EXTENSION CORD CAUTION
Whenusing a power tool at a considerabledistance from apower
source, be sure to use an extension cord that has the capacity
to handle the current the tool will draw. An undersized cord will
cause a drop in line voltage, resulting in overheating and loss of
power. Use the chart to determine the minimum wire size re-
quired in an extension cord. Only round jacketed cords should
be used.
When working with a tool outdoors, use an extension cord that
is designed for outside use. This is indicated by the letters "WA"
on the cord's jacket.
Before using any extension cord, inspect it for loose or exposed
wires and cut or worn insulation.
**Ampere rating
(on tool data plate) 0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 —
CAUTION: Keep the extension cord clear of the working
area. Position the cord so that it will not get caught on workpiece,
tools, or other obstructions while you are working with a power
tool.
**Used on 12 gauge - 20 amp circuit.