Ryobi EMS2431SCL Instructions for use
OWNER’S OPERATION MANUAL
2400 WATT 315MM SLIDING COMPOUND
MITRE SAW WITH LASER
MODEL EMS2431SCL
THANK YOU FOR BUYING A RYOBI 315MM SLIDING COMPOUND MITRE SAW
Your new mitre saw has been engineered and manufactured to Ryobi's high standard for
dependability, ease of operation, and operator safety. Properly cared for, it will give you years
of rugged trouble free performance.
CAUTION: Carefully read through this entire owner's manual before using your
SLIDING COMPOUND MITRE SAW.
Pay close attention to the Rules for Safe Operation, Warnings and Cautions.
If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable
service.
Thank you again for buying Ryobi tools.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
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FEATURES (Fig. 1)
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315
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Fig. 1
LOOSE PART LIST (Fig. 2)
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Due to continued product
refinement policy, product features
and specifications can and will
change without notice. Check
current features and specifications
with your retailer.
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Page 5
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315
OTHER SAFETY PRECAUTIONS FOR USING
SLIDING COMPOUND MITRE SAW
For service personnel.
CAUTION : Avoid exposure to beam when servicing.
Complies with EN60875-1:1994+ A11:1996+ A2:2001 as a
12.Do notperform any operation freehand. The workpiece
must be secured firmly against the base and guideforce
with the vice during all operations. Using with hand may
cause severe injury.
13. Allow blade to reach full speed before cutting.
Class 2 Laser.
Page 6
Page 7
DESCRIPTIONS(FIG. 1)
1. Laser on/off switch
2. Laser
3. Trigger
4. Lower blade guard
5. Mitre lock handle
6. Throat plate
7. Bevel scale
8. Material support arm
9. Mitre lock knob
10. Mitre scale
11. Mitre table
12. Vice or Workpiece clamp
13. Rear fence
14. Lock down pin
15. Spindle lock button
16. Bevel lock button
17. Dust bag
18. Upper blade guard
19. Base
20. Lower guard release lever
21. Slide lock knob
22. Sliding gear assembly
23. Connecting Bar
24. Brush Cap
25. Handle
26. Carrying handle
27. Depth stop knob
Crown Molding Flat on mitre table (Fig.15)
28. Ceiling
29. Wall
30. Top edge against fence = Left side,
inside corner right side, outside corner
31. Inner corner
32. Outer corner
33. Bottom edge against fence = right side,
inside corner left side, outside corner
34. Dust Bag
35. Vice or Workpiece Clamp
36. Material support arm x2
LOOSE PART LIST (Fig. 2)
37. Box Spanner
38. Lower blade guard assembly
SPECIFICATION
Specification
Power input 2400watt
No load speed 4200rpm
Blade Diameter 315mm (Ø315mm x Ø16mm x 48T)
Blade Arbor 16mm
Weight 25kg
Cutting Capacity
Mitre 90° x Bevel 90° 110mm x 300mm
Mitre 45°(R) x Bevel 90° 110mm x 210mm
Mitre 45°(L) x Bevel 90° 110mm x 210mm
Mitre 90°x Bevel 45° 70mm x 300mm
Mitre 45°(R) x Bevel 45° 70mm x 210mm
Mitre 45°(L) x Bevel 45° 70mm x 150mm
WARNING:
Althcugh compact, this saw is heavy. To reduce the
risk of back injury, get help whenever you have to
lift the saw.
Before removing the saw from the carton tighten
the slide lock knob to guard against sudden
movement.
Remove the mitre saw from the carton by lifting
the saw with carrying handle.
Place the saw on a secure stationary work
surface and look the saw over carefully.
UNPACKING
WARNING:
To prevent accidental starting that could cause
possible serious personal injury, assemble all parts,
make sure all adjustments are complete, and make
sure all fasteners are secure before connecting saw
to power supply. Saw should never be connected
to power supply when you are assembling parts,
making adjustments, installing or removing blades or
when not in use.
Page 8
WARNING:
Before performing any adjustment, make sure the
tool is unplugged from the power supply. Failure to
heed this warning could result in serious personal
injury.
SQUARING THE SAW BLADE TO THE FENCE
Unplug your saw
Pull the saw arm all the way down and engage
the lock down pin to hold saw arm in transport
position
Loosen the mitre lock knob
Squeeze and hold mitre lock handle
Rotate the mitre table until the mitre pointer is
positioned at 0° (Fig.6)
Securely tighten the mitre lock knob
Lay a framing square flat on the mitre table.
Place one edge of the square against the fence.
Slide the other edge of the square against the flat
part of saw blade.
NOTE: Make sure that the square contacts the flat pat
of the saw blade, not the blade teeth.
The edge of the square and the saw blade should
be parallel. If not, adjustments are needed.
Loosen the four socket head screws that secure
the rear fence to the mitre table
Slightly adjust the rear fence left or right until the
saw blade is parallel to the square.
Retighten the screws securely and recheck the
blade to fence alignment.
After squaring adjustments have been made,
it may be necessary to loosen the screw of the
pointer(A) and reset the pointer to zero. (Fig.6)
SQUARING THE BLADETO THE MITRE TABLE AT 0°
Pull the saw arm all the way down and engage the
lock down pin to hold the saw arm in the transport
position.
Unlock the bevel lock lever and turn the saw arm to
the 0° position and lock the lever again.
ADJUSTMENTS
ASSEMBLY
FITTING THE BLADE GUARD.
WARNING:
Failure to unplug your saw could result in accidental
starting causing possible serious personal injury.
Unplug the saw from the outlet. Ensure the cutting
head is up to its full extent.
Remove the screws A & B
Fit the guard around the blade and ensure that
the cover plate of the guard is located over the
screw A.
Place back the screws A & B and tighten them.
Position the connecting bar to the back of the
unit and use the screw pivot point to fix the bar
to the saw (Fig.5).The saw head may need to be
moved up and down slightly in order to correctly
locate the screw.
Page 9
ADJUSTMENTS
Loosen the wing nut (B) (Fig.8)
Adjust the knob (A) to the required depth of cut
(Fig.8)
Tighten the wing nut against the screw holder (C)
(Fig.8)
NOTE: To cut a dado or a trench across the wood,
make a cut then raise the saw above the workpiece.
Move the workpiece (left or right) slightly and make
another cut until the desired width of the slot is
made.
FITTING THE MATERIAL SUPPORT ARM (Fig. 9)
Loosen the support retaining screw (A) (Fig.9)
Insert the support arm into the holes of the base
Tighten the screw
FITTING THE DEPTH OF CUT (Fig. 8)
WARNING:
Failure to unplug your saw could result in accidental
starting causing possible serious personal injury.
Unplug the saw from the outlet.
Raise the saw head to its highest point.
Remove screw ‘A’ (Fig.11).
Press the mitre lock handle (5) and turn the lower
guard (4) by hand to the maximum angle. At the
same time, the cover plate(C) would have been shifted
away from its original position. The blade bolt (B)
should then be exposed (Fig. 11).
Press the spindle lock button(15) and turn the blade by
hand until the arbor lock locates and the blade cannot
move (Fig. 1).
When one hand is pressing the spindle lock button, use
the box spanner with another hand to loosen the blade
bolt in clockwise direction.
Remove the bolt, the outer blade washer and the
blade.
Fit the new blade (with the teeth pointing downward)
onto the spindle.
Reattach the outer blade washer and tighten the blade
bolt while pressing the spindle lock button(15) (Fig. 1).
Replace the guard bracket and the lower guard in
position.
Replace and tighten screw ‘A’ (Fig.11).
Check the alignment of the new blade before plugging
power.
Lay a square on the mitre table and against the
blade. If the blade and mitre table do not align,
adjust as below.
Loosen the locking nuts and the 0° bevel positioning
bolt(A) on the right hand side by using a
5mm hex key (not supplied). (Fig.7)
Correctly align the blade and mitre table using the
square and then lock the bevel lock lever.
Adjust the bolt until it can hit a stopper.
Tighten the locking nut (B). (Fig.7)
Check the 0°angle again. If they still do not align,
readjust the positioning bolt.
After squaring adjustments have been made,
it may be necessary to loosen the screw of the
pointer and reset the pointer to zero.
SQUARING THE BLADE TO THE MITRE TABLE AT
45°
Move the saw arm to the 45° bevel position.
When it is rotated at the 45° bevel position, check
45°angle from the table to the blade by using a
45° set square. If they do not align, readjust the
45°positioning bolt(C) on the left. (Fig.7)
Tighten the locking nut (D). (Fig.7)
CHANGING THE BLADE (Fig. 11)
CHANGING THE BLADE (Fig. 11)
WARNING:
315mm blade is the maximum blade capacity of your
saw. Never use a blade that is too thick to allow outer
blade washer to engage with the flats on the spindle.
Larger blades will come in contact with the blade
guards, while thicker blades will prevent the blade
screw from securing the blade on the spindle. Either
of these situations will result in a serious accident and
can cause serious personal injury.
Use a pencil to mark the line of cut on the
workpiece.
Adjust the mitre angle and/or the bevel angle of
the saw as required.
Switch on the laser ON/OFF switch (1) (Fig.1)
Lay the workpiece on the mitre table against the
fence(13) and adjust its position until the pencil
mark is aligned on the laser line.
Clamp the workpiece (refer to section “clamping
the workpiece”)
Page 10
the compound mitre saw to a workbench. Never
operate the mitre saw on the floor or in a crouched
position. Failure to heed this warning can result in
serious personal injury.
WARNING:
To avoid serious personal injury, always tighten the
mitre lock handle securely before making a cut.
Failure to do so could result in movement of the
control arm or mitre table while making a cut.
WARNING:
When using a work clamp or C-clamp to secure
the workpiece, clamp workpiece on one side of the
blade only. The workpiece must remain free on one
side of the blade to prevent the blade from binding
in workpiece. The workpiece binding the blade will
cause motor stalling and kickback. This situating
could cause an accident resulting in possible serious
personal injury.
CROSS-CUTTING (WITH SLIDE ACTION) (Fig. 12)
A mitre angle of up to 55° left or right can be
obtained using this saw.
Pull out the lock down pin(14) and lift the saw
head to its maximum height
Loosen the mitre lock knob(9).
BEFORE MAKE A CUT
Inspect your workpiece. Make sure there are no
nails or foreign objects in the workpiece to be cut.
CAUTION:
Because of the sliding action of this saw, this
machine is not designed for cutting metals. Use this
mitre saw to cut only wood and wood like products.
Other materials may shatter, bind on the blade, start
fire or create other dangers.
BODY AND HAND POSITION
Never place hands near cutting area. Place hand
at least 100mm from path of blade.
Hold workpiece firmly to the fence to prevent
movement toward the blade.
When holding the work piece to the left side of the
blade, always use your left hand. Use your right
hand to hold the work piece to the right side of
the blade.
Before making a cut, make a "dry run" with the
power off so you can see the path of the blade.
Keep hands in position until trigger has been
released and the blade has completely stopped.
WARNING:
Before starting any cutting operation, clamp or bolt
OPERATIONS
Fit the vice(12) to the retaining hole that best suits
the cutting application. There are two retaining
holes (A) on each side of the saw. (Fig.10)
Tighten the thumbscrew(B) on the saw. (Fig.10)
Put the workpiece to be cut onto the mitre table.
Adjust the vice(12) so that it securely holds the
workpiece.
CLAMPING THE WORKPIECE (Fig. 10)
NOTE: A small piece of scrap timber can be used
between the clamp and the workpiece to distribute
the clamping force more evenly. This will reduce
the risk of marking the workpiece (especially if it is
softwood) with the vice.
USING THE LASER GUIDE
Make a Cut (ref to section” basic saw operation”)
After completing the cut, switch off the laser.
CAUTION: Do not stare directly at the laser beam;
Never aim the beam at any person or an object other
than the workpiece. Always ensure the laser beam
is aimed at a sturdy workpiece without reflective
surfaces.
Page 11
Turn the table until the mitre pointer aligns with
zero on the mitre scale(10).
Release the mitre lock handle(5). Tighten the knob(9)
to hold the table in position.
Loosen the bevel lock lever(16) and turn the saw
head by hand to the left to the desired bevel angle.
Bevel angles can be set from 0° to 45° (Fig.1).
Align the bevel pointer with the desired angle.
Tighten the bevel lever(16) securely(Fig. 1).
Switch on the laser.
Lay the workpiece on the table against the
fence(13) and adjust its position so that the pencil
mark is on the laser line.
Use the vice(12) to secure the workpiece.
Loosen the slide lock knob(21).
Grasp the operating handle(25) and pull the blade
to the foremost position.
Squeeze the power trigger(3) and allow the saw to
reach full speed(Fig. 1).
Press and hold the lower guard release
lever(20)(Fig. 1).
Push the saw handle all the way down and cut
through the leading edge of the workpiece.
Gently push the saw towards the fence until it
reaches the aftermost position.
Release the trigger(3) and allow the saw to stop
completely before raising the blade out of the
workpiece(Fig. 1).
COMPOUND MITRE CUTTING (Fig. 14)
A compound mitre cut is a cut made using a mitre
angle and a bevel angle at the same time. This type
of cut is used to make picture frames, cut molding,
make boxes with sloping sides, and for certain roof
framing cuts.
To make this type of cut the control arm on the
mitre table must be rotated to the correct angle
and the saw arm must be tilted to the correct bevel
angle. Care should always be taken when making
compound mitre setups due to the interaction of
the two angle settings.
Adjustments of mitre and bevel settings are
interdependent with one another. Each time you
adjust the mitre setting you change the effect of the
bevel setting. Also, each time you adjust the bevel
setting you change the effect of the mitre setting.
It may take several settings to obtain the desired
cut. The first angle setting should be checked
after setting the second angle, since adjusting the
second angle affects the first. Once the two correct
settings for a particular cut have been obtained,
always make a test cut in scrap material before
Press and hold mitre lock handle(5).
Turn the table until the mitre pointer(A) (Fig. 6)
reaches the desired angle.
NOTE: You can quickly locate 0°, 15°, 22.5°, 30°&
45° left or right on the scale. The mitre table can be
seated in one of the positive stop notches, located
in the base.
Release the lever(5). Tighten the knob(9) to hold
the table in position.
Switch on the laser(1).
Lay the workpiece on the table against the fence
and adjust its position so that the pencil mark is
on the laser line
Use the vice(12) to secure the workpiece
Loosen the slide lock knob(21).
Grasp the operating handle(25) and pull the blade
to the foremost position.
Squeeze the power trigger(3) and allow the saw to
reach full speed
Press and hold the lower guard release lever(20).
Push the saw handle(25) all the way down and cut
through the leading edge of the workpiece.
Gently push the saw towards the fence(13) until it
reaches the aftermost position
Release the trigger(3) and allow the saw to stop
completely before raising the blade out of the
workpiece.
DANGER:
NEVER pull the saw toward you during a cut. The
blade can suddenly climb up on top of the workpiece
and force itself toward you.
IMPORTANT:
To help perform the safest and most precise mitre
saw cut, make the cut and then release the power
switch. Hold the power head down and keep your
hands in place until the blade stops rotating. Then
raise the power head and remove workpiece from
work table.
BEVEL CUTTING (WITH SLIDE ACTION) (Fig .13)
A bevel cut is made by cutting across the gain of
the workpiece with the blade angled to mitre table.
A bevel cut is made with the mitre table set at zero
degree position and the blade set at an angle
between 0° and 45° to the table.
Pull out the lock pin(14) and lift the saw head to its
full height(Fig. 1).
Loosen the mitre lock knob(9).
Press and hold mitre lock handle(5).
OPERATION
OPERATION
Each B (Bevel) and M (Mitre) Setting is Given to the Closest 0.005o
Chart 1. Compound-angle settings for popular structures
Page 12
OPERATION
Page 13
making a finish cut in good material.
To aid in making the correct settings, the
compound angle setting chart is as provided
(Chart 1)
CUTTING CROWN MOLDING
Your compound mitre saw does an excellent job
of cutting crown molding. In general, compound
mitre saws do a better job of cutting crown
molding than any other tool made.
In order to fit properly, crown molding must be
compound mitred with extreme accuracy.
The two contact surfaces on a piece of crown
molding that fit flat against the ceiling and the wall
of a room are at angles that, when added together,
equal exactly 90o. Most crown molding has a top
rear angle(the section that fits flat against the
ceiling) of 52o and a bottom rear angle(the section
that fits flat against the wall) of 38o.
LAYING MOLDING FLAT ON THE MITRE TABLE
(Fig. 15)
To use this method for accurately cutting crown
molding for a 90o inside or outside corner, lay
the molding with its broad back surface flat on the
mitre table and against the fence.
When setting the bevel and mitre angles for
compound mitres, remember that the settings are
interdependent; changing one angle changes the
other angle as well.
Keep in mind that the angles for crown molding
are very preclse and difficult to set. Since it is very
easy for these angles to shift, all settings should
first be tested on scrap molding. Also most walls
do not have angles or exactly 90o, therefore, you
will need to fine tune your settings.
When cutting crown molding by this method the
bevel angle should be set at 33.85o. The mitre
angle should be set at 31.62o either right or left,
depending on the desired cut for the application.
See the chart. 2 for correct angle settings and
correct positioning of crown molding on mitre
table.
The settings in the chart 2 can be used for cutting
all standard crown molding with 52o and 38o
angles. The crown molding is placed flat on the
mitre table using the compound features of your
mitre saw.
CHOP CUTTING (WITHOUT SLIDE ACTION)
Slide the saw head to the rear as far as it goes.
Fasten the slide lock knob.
Adjust the mitre angle and/or the bevel angle.
Fasten the mitre knob and the bevel lever securely.
Switch on the laser (if needed)
Position the workpiece on the table and against
the fence and secure with clamp as appropriate
Squeeze the power trigger and allow the saw to
reach full speed
Press and hold the lower guard release lever
Push the saw handle all the way down
Release the trigger and allow the saw to stop
completely before raising the blade out of the
workpiece.
CUTTING BOWED MATERIAL
Before cutting a workpiece, check and make sure
that it is not bowed. If bowed, it must be positioned
and cut as illustrated (Fig16a &b). Do not position
it incorrectly or try to cut it without the support
of the fence, otherwise it may be pinched on the
blade and could move or jump suddenly and your
hand could hit the blade.
WARNING:
To avoid a kickback and to avoid serious
personal injury, never position the concave edge
of bowed or warped material against the fence.
Chart. 2 Settings for cutting crown holding for a 90o
inside or outside corner
Bevel
Angle
Setting Type of Cut
33.85oLeft side, Inside corner
1. Top edge of molding against fence
2. Mitre table set right 31.62o
3. Save left end of cut
33.85oRight side, Inside corner
1. Bottom edge of molding against fence
2. Mitre table set left 31.62o
3. Save left end of cut
33.85oLeft side, outside
1. Bottom edge of molding against fence
2. Mitre table set left 31.62o
3. Save right end of cut
33.85oRight side, outside corner
1. Top edge of molding against fence
2. Mitre table set right 31.62o
3. Save right end of cut
EXTENSION CORDS
The use of any extension cord will cause
some loss of power. To keep power loss to
a minimum and to prevent tool overheating,
use an extension cord that is heavy enough
to carry the current the tool will draw. When
working outdoors, use an extension cord that
is suitable for outdoor use.
WARNING: Keep extension cords away
from the cutting area and position the cord so
that it will not get caught on timber, tools, etc.
during cutting operation.
WARNING: Check extension cords
before each use. If damaged, replace
immediately. Never use tool with a damaged cord
since touching the damaged area could cause
electrical shock resulting in serious injury.
If the supply cord is damaged, it shall be
replaced by the AUTHORISED SERVICE
CENTRE in order to avoid a hazard.
Disconnect from the supply immediately, if
the supply cable is damaged.
Take care not to expose this tool to rain.
MAINTENANCE
WARNING: When servicing, use only
identical Ryobi replacement parts. Use of
any other part may create a hazard or cause
product damage.
GENERAL
Avoid using solvents when cleaning plastic
parts. Most plastics are susceptible to
damage from various types of commercial
solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust,
etc.
WARNING: Do not at any time let brake
fluids, gasoline, petroleum based products,
penetrating oils, etc. come into contact with
plastic parts. They contain chemicals that can
damage, weaken or destroy plastic.
It has been found that electric tools are
subject to accelerated wear and possible
premature failure when they are used on
fibreglass boats, cars, wallboard, spackling
compounds, or plaster.The chips and
grindings from these material are highly
abrasive to electric tool parts such as
bearings, brushes, commutators, etc.
Consequently, it is not recommended that
this tool be used for extended work on any
fibreglass material, wallboard, spackling
compounds, or plaster. During any use on
these materials it is extremely important
that the tool is cleaned frequently by blowing
with air. Respiratory protection must be used
when performing this task.
LUBRICATION
All of the bearings in this tool are lubricated
with a sufficient amount of high grade
lubricant for the life of the unit under normal
operating conditions. Therefore, no further
lubrication is required.
Page 14
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RESTRICTION OR MODIFICATION WOULD RENDER ANY TERM
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ESS1813-ESS2513VK Englishmanual.qxd 6/19/04 12:26 PM Page 6
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