Saf-Fro DIGISTEEL III 320C Troubleshooting guide

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DIGISTEEL III 320C
DIGIPULS III 320C
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 

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Cat n° : 8695-1259
Rev : A
Date : 03/2016
DIGISTEEL III 320C
DIGIPULS III 320C


Contact :
http://www.airliquidewelding.com/
DIGISTEEL III 320C
DIGIPULS III 320C

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
Arc welding and plasma cutting may be dangerous for the operator
and persons close to the work area. Read the operating manual.
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          
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
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

1.1. PRESENTAT ON OF NSTALLAT ON
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1.2. WELD NG SET COMPONENTS
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1.3. POWER SOURCES T
ECHN CAL SPEC F CAT


2.1. POWER SOURCE GE
NERAL DESCR PT ON
2.2. ELECTR CAL CONN
ECT ONS TO THE MA NS
2.3. CHO CE OF CONSUMABLES
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2.4. POS T ON NG THE W RE
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2.5. W RE DR VER WEAR PART
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2.6. CONNECT ON OF THE TORCH
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2.7. GAS NLET CONNECT ON
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2.8. SW TCH ON ................................
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

3.1. FRONT PANEL FUNCT ONS
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3.2. CAL BRATE THE POWER SOURCE
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3.3. DYSPLAY AND USE ................................
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



5.1. GENERAL ................................
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5.2. ROLLERS AND W RE GU DE
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5.3. TORCH ................................
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5.4. SPARE PARTS, COMPONENTS
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5.5. WEAR PARTS ................................
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5.6. TROUBLESHOOT NG PROCEDURE
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5.7. ELECTR CAL D AGRAM
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

6.1. PRESENTAT ON OF
WELD NG PROCESSES
6.2. ADVANCED WELD NG CYCLE
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6.3. L ST OF SYNERG ES
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



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ECHN CAL SPEC F CAT
ONS ................................................................
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


NERAL DESCR PT ON
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ECT ONS TO THE MA NS
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

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




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

WELD NG PROCESSES
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    


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

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
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



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

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    







is a manual welding set that enables the following:
☞M G-
MAG welding with short arc, speed short arc, spray
to 320A.
☞Feeding different types of wire

Steel, stainless steel, aluminum and special wires

solid and cored wires

diameters from
0.6
-
0.8
-
1.0
-
1.2 mm
☞Coated electrode welding
 

The welding set consists of 4
main components :
1 -
Power source including its primary cable (5m) and its ground strip (5m)
2
-
Workshop trolley (optional),
3 - Universal trolley (optional),
4 - Cooler unit (optional)
Each item is ordered and supplied separately.
Options ordered with the welding
set are delivered separately. To install these options, refer to the instructions supplied with the
option.
:
The plastic handles are not intended for slinging the set. Stability of the equipment is




    



is a manual welding set that enables the following:
MAG welding with short arc, speed short arc, spray
-arc, normal pulsed mode (only on D G PULS
), using currents
Steel, stainless steel, aluminum and special wires
1.2 mm


main components :
Power source including its primary cable (5m) and its ground strip (5m)
set are delivered separately. To install these options, refer to the instructions supplied with the
The plastic handles are not intended for slinging the set. Stability of the equipment is
guaranteed only for an incline of maximum 10°.









       
), using currents
from 15A
set are delivered separately. To install these options, refer to the instructions supplied with the
guaranteed only for an incline of maximum 10°.

           

 
!
"#$%"&'#()
Primary power supply
Primary power supply frequency
Effective primary consumption
Maximum primary consumption
Fuse primary
Maximum apparent power
Maximum active power
Recommended power generator
Active power in standby ( DLE)
Efficiency at maximum current
Power factor at maximum current
Cos Phi
)*+,(%"&'#()
No load voltage (according standard)
Welding range Max M G
Welding range Max MMA
Duty cycle at 100% (10 min cycle at 40°C)
Duty cycle at 60% (6 min cycle at 40°C)
Duty cycle at maximum current at 40°C
#")-))()"
Rollers plate
Wire feeding speed
Wire diameter usable
Weight, type, size of wire spool
Maximum pressure of gas
#'*)..)%,+/'
Dimensions (Lxwxh)
Weight
Operating temperature
Storage temperature
Torch connection
Protection index
nsulation class
Standard

: This power source cannot be used in falling rain or snow. t may be stored outside, but it is not designed for
without protection during raining.



!


 0

400V +/- 20%
50/60Hz
12 A
18,7 A
20 A Gg
13,1 KVA
12,1 KW
20 KVA
50 W
0,87
0,92
0,99
74 V
10V / 50V
15A / 320A
220A
280A
320A
4 rollers
0,5 – 25,0
m / mn
0.6 to 1,2
mm
300 mm
6 bar
755 x 300 x 523
28 Kg
-
10°C/+40°C
-
20°C/+55°C
“European type”
P 23
H
60974-1 & 60974-
5 & 60974
: This power source cannot be used in falling rain or snow. t may be stored outside, but it is not designed for
without protection during raining.


    

 
400V +/- 20%
50/60Hz
12 A
18,7 A
20 A Gg
13,1 KVA
12,1 KW
20 KVA
50 W
0,87
0,92
0,99
74 V
10V / 50V
15A / 320A
220A
280A
320A
m / mn
mm
mm
10°C/+40°C
20°C/+55°C
“European type”
5 & 60974
-10
: This power source cannot be used in falling rain or snow. t may be stored outside, but it is not designed for
use

    






 


The power source is composed with :
1
-
Front panel display
2- European plug for torch
3- Additional plug for 2 potentiometers torch
4- Plug for ground cable and polarity inversion
5- Protection door for wire feeder section
6- Spool axle, shaft, axle nut
7- Gas purge button
8- Wire feeding button
9- Wire driver

!
is a 400 V 3-
phase welding set.
ground" plug to the end of the power cable.
1
Sous réserve que l'impédance de réseau public d’ali
à $2
, ce matériel est conforme à la CE 61000
d’alimentation basse tension. l est de la responsabilité de
l’opérateur du réseau de distribution si nécessaire, que l'impédance de réseau est conforme aux restrictions d'impédance.
1
This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-
voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations, due
conducted as well as radiated disturbances.
!3
Arc welding requires the use of wire of a suitable type and diameter as well as use of appropriate gas. Refer to the table of
Paraf 6.3.








    



!

phase welding set.
f your mains supply corresponds to requirements, connect the "three
Sous réserve que l'impédance de réseau public d’ali
mentation basse tension au point de couplage commun soit inférieure
, ce matériel est conforme à la CE 61000
-3-11 et à la CE 61000-3-
12, et peut être connecté aux réseaux publics
d’alimentation basse tension. l est de la responsabilité de
l’installateur ou de l’utilisateur du matériel de s’assurer, en consultant
l’opérateur du réseau de distribution si nécessaire, que l'impédance de réseau est conforme aux restrictions d'impédance.
This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations, due
conducted as well as radiated disturbances.
Arc welding requires the use of wire of a suitable type and diameter as well as use of appropriate gas. Refer to the table of
gases and synergies in




4




       
f your mains supply corresponds to requirements, connect the "three
-phase +
mentation basse tension au point de couplage commun soit inférieure
12, et peut être connecté aux réseaux publics
l’installateur ou de l’utilisateur du matériel de s’assurer, en consultant
l’opérateur du réseau de distribution si nécessaire, que l'impédance de réseau est conforme aux restrictions d'impédance.
This Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility in those locations, due
to
gases and synergies in



0


           

:
The following wires are used in reverse polarity:
! 

+')5/657)8#")1
Turn the power source off.
Open the door of the wire
-
feeder unit [5] and ensure that it can not fall.
Unscrew the spool axle nut.
[6
].
nsert the spool of wire on the axis. Make sure that
Screw the spool nut [6
] back on the shaft, turning it in the direction shown by the arrow
Lo
wer the lever of wire driver
[9
] in order to release
Take the end of the wire of the spool and cut the distorted end piece.
Straighten the first 15 centimet
e
rs of wire.
nsert the wire via the inlet wire
-
guide of the plate.
Lower the
rollers
[9
] and raise the lever in
Adjust the pressure of the
rollers
on the wire to the correct tension.
#")-))(

The wire feeding button
(8)
feeds the wire into the torch. The wire feeds over 1s at minimum speed and the speed increases gradually until the set
wire speed is reached, but is limited to 12 m / min. The settings may be
+-))(57)8#")57"+/9757)5+"*7

Maintain the wire feeding button (8).
Wire speed can be adjusted with
the button on
+-/..57)9%'.#,)+"%(:/'557)9%'-.+8
Push the
gas bleed
button (9).

; 
The wearing parts of the wire driver, whose role is to guide and advance the welding wire, must be adapted to the type and di
wire used. On the other hand, their wear may affect the welding results. s necessary to replace them.
Please refer to paragraph 5.5
to choose wearing parts for wire driver

!
The M G welding torch is connected to
the front of the wire feeder, after ensuring it has been properly outfitted with the wear parts corresponding to
the wire used for welding.
For this purpose, please refer to the torch instructions.
4

The gas outlet is positioned
at the rear of the power source.
☞
Place the gas cylinder on the trolley at the rear of the power source and fasten the bottle using the strap.
☞
Open the cylinder valve slightly to
allow existing impurities to escape and then reclose it.
☞
Mount the pressure regulator/flowmeter
☞
Open the gas cylinder.
During welding, the gas flow rate should be between 10 and 20l/min.
:
Be sure that
the gas cylinder is properly secured on the trolley by attaching the safety strap.
 !
The main switch is
located at the rear of the
Flip this switch to turn the machine on
+5)1
7#''8#5*7$/'5,)<)"=)-.#66)((/"#,9
At each start-
up, the power source displays the software version and recognized power



The following wires are used in reverse polarity:
SD ZN = SAFDUAL ZN.

feeder unit [5] and ensure that it can not fall.
nsert the spool of wire on the axis. Make sure that
the locating pin of the shaft [6
] is properly located into the reel locator.
] back on the shaft, turning it in the direction shown by the arrow
.
] in order to release
the rollers
.
Take the end of the wire of the spool and cut the distorted end piece.
guide of the plate.
order to immobilise it.
on the wire to the correct tension.
feeds the wire into the torch. The wire feeds over 1s at minimum speed and the speed increases gradually until the set
wire speed is reached, but is limited to 12 m / min. The settings may be
change at any time; the
power source
the button on
front panel.
+-/..57)9%'.#,)+"%(:/'557)9%'-.+8

; 

The wearing parts of the wire driver, whose role is to guide and advance the welding wire, must be adapted to the type and di
wire used. On the other hand, their wear may affect the welding results. s necessary to replace them.
to choose wearing parts for wire driver
.
!
!
the front of the wire feeder, after ensuring it has been properly outfitted with the wear parts corresponding to
For this purpose, please refer to the torch instructions.


at the rear of the power source.
Simply connect it to the pressure
-
regulator outlet of the gas cylinder.
Place the gas cylinder on the trolley at the rear of the power source and fasten the bottle using the strap.
allow existing impurities to escape and then reclose it.
Mount the pressure regulator/flowmeter
.
During welding, the gas flow rate should be between 10 and 20l/min.
the gas cylinder is properly secured on the trolley by attaching the safety strap.
located at the rear of the
power source.
Flip this switch to turn the machine on
.
7#''8#5*7$/'5,)<)"=)-.#66)((/"#,9
8).(#,9
up, the power source displays the software version and recognized power
.


4    
] is properly located into the reel locator.
feeds the wire into the torch. The wire feeds over 1s at minimum speed and the speed increases gradually until the set
power source
displays the speed.
The wearing parts of the wire driver, whose role is to guide and advance the welding wire, must be adapted to the type and di
ameter of
the welding
the front of the wire feeder, after ensuring it has been properly outfitted with the wear parts corresponding to
regulator outlet of the gas cylinder.
Place the gas cylinder on the trolley at the rear of the power source and fasten the bottle using the strap.
the gas cylinder is properly secured on the trolley by attaching the safety strap.

    



Left display: Voltage, Right display
Display
for selection of
Selector b
utton
for
Selector switches for welding process
Measurement indicator of displayed values (pre
post
-
welding data)
Led indicator for program mode
Encoder voltage setup and navigation
Encoder for
current, wirespeed, metal sheet thickness setup and
navigation
Display mode indicator current, wirespeed, metal sheet thickness
Selector button for pre
Selector switch for type of gas, wire diameter and type of welding wire






4


    

Left display: Voltage, Right display
: Current/ wire speed
/wire thickness



for selection of
welding mode



welding mode / Button cancel in program mode



Selector switches for welding process



Measurement indicator of displayed values (pre
-
welding, welding and




Led indicator for program mode



Encoder voltage setup and navigation
4


current, wirespeed, metal sheet thickness setup and




Display mode indicator current, wirespeed, metal sheet thickness
0


Selector button for pre
-
display and program management



Selector switch for type of gas, wire diameter and type of welding wire







4






       
0





           


3! 
:
When starting up for the firs
step must be repeated
5)6
: Turn the
wire diameter switch
to SETUP position and press the
5)6
: Select the
CaL
parameter with the left
5)6
: Press the OK button on the front panel. The display unit indicates
5)6
: Remove the torch nozzle.
5)6
: Cut the wire.
5)6
: Place the piece in
contact with the contact tube.
5)64
: Press the trigger.
5)6
: The display
will indicate the value of L (cable
5)60
: Display the value of R using the right
5)6
: Exit Setup.







&,)"9#*$+()

The Current, Voltage and Thickness values listed for each wire feed speed setting are provided for information purposes only.
measurements under given operating conditions, such as position, length of the end
The unit
s current/voltage display
ed
correspond to the average measured values, and they may differ from the theoretical values.
)(#,(#*%5+"-+"6"+9"%$$+()
1

OFF: pre
-
welding display of instructions

ON: Display of measurements (average values)

Flashing: Measurements during welding.

).)*5#+,+-8#")(#%$)5)"
9%'8).(#,96"+*)''
Select the type of wire, the wire diameter, the used welding gas and welding process by turning the appropriate switch.
Selection of the material will determine the available values for diameter, gas and processes.
f synergy does’nt exist, power sour
ce displays
).)*5#+,+-8).(#,9$+()%"*.),957%,(6")
Select welding mode 2T, 4T, spot, synergic and manual by using press button return (3). Arc length can be adjusted with left
welding display adjustement is performed with right encoder (8). The selection of pre



%,/%.$+()

This is the disengaged mode of the welding machine. Adjustable parameters for it are
n
this
mode, only the wire speed value is displayed.




$+()

**)''#,9
57)
1

The SETUP screen can only be accessed when no welding is in progress, by setting the Wire Diameter selector on the
t consist
in two pull
-
down
menu
:
'CYCLE
’

Setting for the cycle phases
. Refer to paragraph 6.2 for details
‘
COnFIG
’

P
ower source configuration

+,-#9/"#,957)1
n SETUP position, select
CYCLE
or
COnFIG
Turn the
.)-5

7%,(
encoder to scroll through the available parameters.
Turn the "#9757%,(
encoder to set their value.
No welding start. All the changes are saved on exiting the SETUP menu.



3! 

When starting up for the firs
t time, the calibration is an
unavoidable step to achieve quality welding. f polarity is reversed, this
step must be repeated
.
to SETUP position and press the
OK
button to access the
COnFIG
Setup
parameter with the left
-
hand encoder and select
On
with the right
-
hand encoder.
: Press the OK button on the front panel. The display unit indicates
triGEr
.
contact with the contact tube.
will indicate the value of L (cable
inductance).
: Display the value of R using the right
-
hand encoder (
cable
resistance).
The Current, Voltage and Thickness values listed for each wire feed speed setting are provided for information purposes only.
measurements under given operating conditions, such as position, length of the end
section (flat position welding, butt welding).
correspond to the average measured values, and they may differ from the theoretical values.
welding display of instructions
.
ON: Display of measurements (average values)
.
Flashing: Measurements during welding.
9%'8).(#,96"+*)''

Select the type of wire, the wire diameter, the used welding gas and welding process by turning the appropriate switch.
Selection of the material will determine the available values for diameter, gas and processes.
ce displays
nOt SYn
,
GAS SYn
,
DIA SYn Or PrO SYn
.
).)*5#+,+-8).(#,9$+()%"*.),957%,(6")

8).(#,9(#'6.%&

Select welding mode 2T, 4T, spot, synergic and manual by using press button return (3). Arc length can be adjusted with left
welding display adjustement is performed with right encoder (8). The selection of pre
-
welding preset is performed with press button OK. (10)
This is the disengaged mode of the welding machine. Adjustable parameters for it are
w
ir
e speed, arc voltage and fine setting.
mode, only the wire speed value is displayed.
The SETUP screen can only be accessed when no welding is in progress, by setting the Wire Diameter selector on the
. Refer to paragraph 6.2 for details
COnFIG
by
pressing the
OK button.

encoder to scroll through the available parameters.
encoder to set their value.
No welding start. All the changes are saved on exiting the SETUP menu.


0    
unavoidable step to achieve quality welding. f polarity is reversed, this
Setup
screen.
The Current, Voltage and Thickness values listed for each wire feed speed setting are provided for information purposes only.
They correspond to
section (flat position welding, butt welding).
correspond to the average measured values, and they may differ from the theoretical values.
Select the type of wire, the wire diameter, the used welding gas and welding process by turning the appropriate switch.
Select welding mode 2T, 4T, spot, synergic and manual by using press button return (3). Arc length can be adjusted with left
encoder (7) and pre-
welding preset is performed with press button OK. (10)
e speed, arc voltage and fine setting.
The SETUP screen can only be accessed when no welding is in progress, by setting the Wire Diameter selector on the
front panel to position 1.

    

#'5+-%**)''#=.)6%"%$)5)"'#,
)-5
(#'6.%& #975(#'6.%& 5)6
)-%/.5
GrE On -;OFF – Aut
ScU Nnc – no - OFF
CPt OFF– 0,01 – 1,00 0,01 s
PGM Nno
–
yES
PGA OFF – ;000 – 020 % 1 %
rC Nno – yES
CAL OFF
–
on
L 0
–
50 1
uH
r 0 – 50 1 Ω
SoF Nno
–
yES
FAC Nno – yES
#'5+-%**)''#=.)6%"%$)5)"'#,
)-5
(#'6.%& #975(#'6.%& 5)6
)-%/.5
tPt00 5 – 10 0 0,1 s
PrG

00 0
–
10 0 0
,
1
s
tHS

OFF
–
00 1
–
10 0 0
,
1
s
IHS

 70 – 70 1 %
UHS
 70 – 70 1 %
dSt
OFF
–
00 1
–
05 0 0
,
1
s
DdSI

 70 – 00 0 1 %
dSU
 70 – 70 1 %
Pr_
0 00
–
0 20 0
,
01
s
PrS

Nno
–
yES
PoG
00 0
–
10 0 0
,
05
s
dYn

10
–
10
20 – 20 1 %
rFP

10
–
10
20 – 20 1 %
dyA

00
–
100
1
tSE

OFF
–
0 01
–
2 50 0
,
01
s
ISE
-50 – 50 1 %


"+9"%$
$%,%9)$),5


allow
s
creating, store and modifying up to 99 welding programs directly on front panel from
program 00 to program 99
. This function is activated by moving parameter
P00
is the working program in any state. (Program management mode activated or desactivated). When power source is working on
this program, the Led indicator “JOB” is switched off. All commutators are accessible in this mode, so it will be used to set
P01 to P99
are program saved, only if program management mode is activated. When power source is working on these programs,
the led indicator “JOB” is switched on. n this mode, commutators welding process, wire diameter, gas and metal are not
When a
program selected has been modified, the indicator “JOB” blinks.
    

#'5+-%**)''#=.)6%"%$)5)"'#,
COnFIG

$),/

)-%/.5
 )'*"#65#+,
Aut
Configuration of the Water Cooling Unit. 3 possibles states :
-On
: Forced on, watercooler is always activated
-OFF
: Forced off, watercooler is always desactivated
-Aut
: Automatic mode, Watercooler works when according need
OFF
Security of water cooling. 3 possible states :
-nc : Normally closed,
-no : Normally open,
-OFF : Desactivate
0,30
Trigger holding time in order
to call program (Only in 4T welding mode).
Can be use only for welding program from 50 to 99.
no
Activate / desactivate program management mode
OFF
Use to setup available adjustement range of the following
voltage, arc dynamics, pulse fine-
setting. Use only when program management is
activated and programs are locked.
no
This parameter activates / desactivates remote control or potentiometer torch when plug
on power source.
OFF
Calibration of torch & ground harness
14
Cable choke setting / display
8 Cable resistor setting / display
no
Software update mode.
no
Factory settings reset. Pressing
YeS
will cause a reset of the parameters to factory
defaults when exit SETUP menu.
#'5+-%**)''#=.)6%"%$)5)"'#,
CYCLE

$),/

)-%/.5
 )'*"#65#+,
0,5
Spot time.
n Spot mode and in Manual mode, the Hot Start, Downslope and sequencer
settings cannot be changed
0
,
5
Pre
-
gas time
0
,
1
Hot start time
30 Hot start current (wire speed). X% ±
the welding current
0 Hot start voltage X% ± the arc voltage
OFF
Down
-
slope time
 30 Down-slope current (wire speed). X% ±
the welding current
0 Down-slope voltage. X% ± the arc voltage
0
,
05
Anti
-
stick time
no
Pr
-
Spray activation
0
,
05
Post
-
gas time
0 Fine setting in short arc
0 Fine setting in pulse
50
Arc striking dynamics at electrode
OFF
Sequencer time (Sequencer, only in synergic mode)
30 Sequencer current level. X% ± the welding current
creating, store and modifying up to 99 welding programs directly on front panel from
. This function is activated by moving parameter
PGM from no to YES in COnFIG menu.
is the working program in any state. (Program management mode activated or desactivated). When power source is working on
this program, the Led indicator “JOB” is switched off. All commutators are accessible in this mode, so it will be used to set
pro
are program saved, only if program management mode is activated. When power source is working on these programs,
the led indicator “JOB” is switched on. n this mode, commutators welding process, wire diameter, gas and metal are not
available.
program selected has been modified, the indicator “JOB” blinks.



       
Configuration of the Water Cooling Unit. 3 possibles states :
: Forced on, watercooler is always activated
: Forced off, watercooler is always desactivated
: Automatic mode, Watercooler works when according need
to call program (Only in 4T welding mode).
Use to setup available adjustement range of the following
parameters: wire speed, arc
setting. Use only when program management is
This parameter activates / desactivates remote control or potentiometer torch when plug
will cause a reset of the parameters to factory
n Spot mode and in Manual mode, the Hot Start, Downslope and sequencer
the welding current
the welding current
creating, store and modifying up to 99 welding programs directly on front panel from
is the working program in any state. (Program management mode activated or desactivated). When power source is working on
pro
grams.
are program saved, only if program management mode is activated. When power source is working on these programs,
available.

           

")%5)%,('%<)%6"+9"%$
:
These paragraphe explains how to create, mo
dify and save a welding program.
1)
Activate program management mode SETUP
2)
Set your program with commutators then long push on button OK
3)
Screen displays message as following:

: The





The locking key entered has to be written in order to desactivate the function lock.


"+9"%$*%..8#575"#99)"

This function allows to chain
from 2 to 10 programs. This function is available in 4T welding mode
"+9"%$*7%#,#,9
:
The function program call works
with programs from P50 to P99 by ten.
P50P59 ; P60P69 ; P70
P79 ; P80
Selec first program with which you want to begin your chain. Then during welding, each time you will push trigger
To chain less than ten programs, in the
program following end of loop desired put a different parameter (As syne
t is possible to setup time of trigger push to detect change of program chain : SETUP
>%$6.)
: Create a program list from P50 to P55 (6
1) n program P56, put different we
lding c
2)
Select program P50 (First program for start of welding
3) Start welding
4)
Each time trigger will be pushed, power source will change program until P55.
Function selection:
rEC: Save program
Ld: Load program
cod: Activate locking
code
Cancel action in
progress.



dify and save a welding program.
Hereunder is explained the common menu used.
Activate program management mode SETUP
 PGM  put YES  exit SETUP
Set your program with commutators then long push on button OK
Screen displays message as following:

allows to lock program menu. This function is available on program screen with the parameter cod.
The locking key entered has to be written in order to desactivate the function lock.
from 2 to 10 programs. This function is available in 4T welding mode
only and program management mode has to be activated
with programs from P50 to P99 by ten.
P79 ; P80
P89 ; P90P99
Selec first program with which you want to begin your chain. Then during welding, each time you will push trigger
,
program will change.
program following end of loop desired put a different parameter (As syne
rgy or welding cycle).
t is possible to setup time of trigger push to detect change of program chain : SETUP
 CPT 
put value from 1 to 100
: Create a program list from P50 to P55 (6
programs).
lding c
ycle or synergy than P55 in order to finish chain
Select program P50 (First program for start of welding
Each time trigger will be pushed, power source will change program until P55.
When chain is finished, power source will restart to P50.


    
Hereunder is explained the common menu used.
allows to lock program menu. This function is available on program screen with the parameter cod.
only and program management mode has to be activated
program will change.
rgy or welding cycle).
put value from 1 to 100
 exit SETUP
When chain is finished, power source will restart to P50.
Program number
selection.from P01 to
P99.
P00: Cancel program
mode
Validate action in
progress

    









?,()$%,(@











A- 40
Remote control functions:
Adjust wire speed during
welding and out off welding

Adjust arc voltage during welding and out off welding






 ;
A- 
t enables to easily move the power source in a worshop environment.
    

welding and out off welding
Adjust arc voltage during welding and out off welding
t enables to easily move the power source in a worshop environment.



       

           






;

A- 44
t enables to easily carrying the power source in a worshop environment.
!

W000345066 PROM G NG 341 3 M
W000345067
PROM G NG 341 4 M
W000345068
PROM G NG 341 5 M
W000345069
PROM G NG 341 W 3 M
W000345070
PROM G NG 341 W 4 M
W000345071
PROM G NG 341 W 5 M
W000345072
PROM G NG 441 3 M
W000345073
PROM G NG 441 4 M
W000345074
PROM G NG 441 5 M
!
?5+/')+,.&8#578%5)"*++.)"+65#+,@
W000345075 PROM G NG 441W 3 M
W000345076
PROM G NG 441W 4 M
W000345077
PROM G NG 441W 5
M
W000274865 PROM G NG 450W 3 M
W000274866
PROM G NG 450W 4 M
W000274867
PROM G NG 450W 5
M
!?
#5),%=.)'%(:/'5#,957)8#")'6))(%,(%"*.),957
W000345014 D G TORCH P 341
4M
W000345016
D G TORCH P 341W 4M
W000345018
D G TORCH P 441W 4M



t enables to easily carrying the power source in a worshop environment.
?5+/')+,.&8#578%5)"*++.)"+65#+,@

#5),%=.)'%(:/'5#,957)8#")'6))(%,(%"*.),957
=+57(/"#,98).(#,9%,(+/5+-8).(#,9
4M
D G TORCH P 341W 4M
D G TORCH P 441W 4M


    
=+57(/"#,98).(#,9%,(+/5+-8).(#,9
@

    








Twice a year, depending on the use of the device, inspect the

cleanliness of the
pwer source

electrical and gas connections
1

Never carry out cleaning or repair work inside the device before making sure that the unit has been completely disconnected f
the mains.
Dismantle the
generator panels and use suction to remove dust and metal particles accumulated between the magnetic circuits
and the windings of the transformer.
Work must be performed using a plastic tip to avoid damage to the insultation of the windings.
At each start-up of the wel
ding unit and prior to calling customer c

Power terminals are not improperly tightened.

The selected mains voltage is correct.
 There is proper gas flow.
 Type and diameter of the wire
.Torc
 


Perform calibration of the current and voltage settings.

Check electrical connections of the power, control and power supply circuits.

Check the condition of insulation, cables, connections and pipes
 Perform a compressed
air cleaning



 


Under normal conditions of use, these accessories have a long serviceable life before their replacement becomes necessary.
Sometimes, however, after being used over a period of time, excessive wear
To minimise such harmful effects, make sure the wire feeder plate remains clean
The motor reduction unit requires no maintenance
.



!

Regularly check the proper tightness of the connections of
some parts of the torch, particularly:

The
contact tube

The
coaxial cable

The welding nozzle

The quick connector
Check that the gasket of the gas inlet spigot is
in good condition
Remove the spatter between the contact tube and the nozzle and between the nozzle and the skirt.
Spatter is easier to remove if the procedure is repeated at short intervals.
Do not use hard tools that may scratch the surface of these

SPRAYM G S B, W000011093
 SPRAYM G H20, W000010001
Blow out the liner after each change of a spool of wire. Carry out this procedure from the side of the quick fitting connecto
f
necessary, replace the wire inlet guide of the torch
Severe wear of the wire guide may cause gas leaks towards the rear of the torch.
The contact tubes are designed for long use. Nevertheless, the passage of wire causes them to wear off, widening the b
permissible tolerances for good contact between the tube and the wire
The need to replace them becomes clear when the metal transfer process becomes unstable, all the settings of the work paramet
otherwise normal.
    

Twice a year, depending on the use of the device, inspect the
following:
Never carry out cleaning or repair work inside the device before making sure that the unit has been completely disconnected f
generator panels and use suction to remove dust and metal particles accumulated between the magnetic circuits
and the windings of the transformer.
Work must be performed using a plastic tip to avoid damage to the insultation of the windings.
ding unit and prior to calling customer c
upport for technical servicing, please check that:
Power terminals are not improperly tightened.
The selected mains voltage is correct.
.Torc
h condition.
Perform calibration of the current and voltage settings.
Check electrical connections of the power, control and power supply circuits.
Check the condition of insulation, cables, connections and pipes
.
air cleaning
Under normal conditions of use, these accessories have a long serviceable life before their replacement becomes necessary.
Sometimes, however, after being used over a period of time, excessive wear
or clogging due to adhering deposits may be noted
To minimise such harmful effects, make sure the wire feeder plate remains clean
.
.
Regularly check the proper tightness of the connections of
the welding current supply. Mechanical stresses related to thermal shocks tend to loosen
in good condition
.
Remove the spatter between the contact tube and the nozzle and between the nozzle and the skirt.
Spatter is easier to remove if the procedure is repeated at short intervals.
Do not use hard tools that may scratch the surface of these
parts and cause spatter to become attached to it.
Blow out the liner after each change of a spool of wire. Carry out this procedure from the side of the quick fitting connecto
necessary, replace the wire inlet guide of the torch
.
Severe wear of the wire guide may cause gas leaks towards the rear of the torch.
The contact tubes are designed for long use. Nevertheless, the passage of wire causes them to wear off, widening the b
permissible tolerances for good contact between the tube and the wire
.
The need to replace them becomes clear when the metal transfer process becomes unstable, all the settings of the work paramet



       
Never carry out cleaning or repair work inside the device before making sure that the unit has been completely disconnected f
rom
generator panels and use suction to remove dust and metal particles accumulated between the magnetic circuits
upport for technical servicing, please check that:
Under normal conditions of use, these accessories have a long serviceable life before their replacement becomes necessary.
or clogging due to adhering deposits may be noted
.
the welding current supply. Mechanical stresses related to thermal shocks tend to loosen
Blow out the liner after each change of a spool of wire. Carry out this procedure from the side of the quick fitting connecto
r plug of the torch.
The contact tubes are designed for long use. Nevertheless, the passage of wire causes them to wear off, widening the b
ore more than the
The need to replace them becomes clear when the metal transfer process becomes unstable, all the settings of the work paramet
ers remaining

           







The list below contains components that can be directly purchased from your local provider. For other
?
.)%')")-)"5+)>6.+()(<#)8-+"6")<#)8+-*+$6+,),5'@

%'#,9

1






The list below contains components that can be directly purchased from your local provider. For other
codes
, ple
.)%')")-)"5+)>6.+()(<#)8-+"6")<#)8+-*+$6+,),5'@





W000386033
FANS 24VDC 80X25 QTY 2
W000386036
FRONT PANEL D G STEEL 320C
W000386038
FRONT PANEL D G PULS 320C
W000386040
TRANSPARENT PLAST C COVER
W000386041
AUX L ARY TRANSFORMER 200VA
W000384735
R BBON CABLES
W000278017
SOLENO D VALVE 24V DC
W000277987
EURO TORCH SOCKET
W000277882
AUX LARY POWER SUPPLY BOARD
W000385787
SW TCH ON OFF 40A
W000241668
MALE WELD NG SOCKET
W000148911
FEMALE WELD NG SOCKET
W000265988
BLUE BUTTONS K T
W000277988
FEED NG UN T 4
ROLLS COD150P
W000277989
COVER UN T AND LEVER
W000278021
LOCK NG UN T H NGE


    
, ple
ase refer to aftersales service.

    

    




       

           

,5)",%.%,(#,<)"5)"1





4    

    

"+,5%,(")%"1
    




       

           


 

The list below contains wear parts of the


W000373703
W000278018
W000277338
)%"6%"5'-+"8#")9/#()






5%#,.)''

0,6 / 0,8
Plastic
W000277333
0,9 / 1,2
1,0 / 1,2
1,2 / 1,6
1,4 / 1,6

 
0,9 / 1,2
W000277333
1,2 / 1,6
1,4 / 1,6
!

1,0 / 1,2
1,2 / 1,6
Possible use of steel rollers ALU with steel wire and coated wire.

+/,5#,9"+..)"
The mounting of the rollers on the deck requires an adapter réf. W000277338.





that can be directly purchased from your local provider.




W000373703
DUST F LTER
W000278018
LOT OF 2 SCREWS FOR ROLLER
W000277338
ROLLER ADAPTOR


 


W000277333
W000277338
W000305125
W000277334
W000277008
W000267599
W000305126
W000277009
W000277333
W000277338
W000277010
W000277334
W000266330
W000277011
ALUK T
W000277622
ALUK T W000277623
Possible use of steel rollers ALU with steel wire and coated wire.
The mounting of the rollers on the deck requires an adapter réf. W000277338.


0    
that can be directly purchased from your local provider.



W000277335
W000277335
W000277336
W000277336
W000277335
W000277335
W000277336
W000277336

    




3!


)"<#*#,9+-).)*5"#*%.)B/#6$),5$/'5=)6)"-+"$)(=&B/%.#-#)(6)"'+,,).+,.&


Power
s
upply
!
The maximum striking current of the power
source was exceeded
!
Poor recognition of the source of power
–
only at
start
-
up
Connectors
in fault
!
nappropriate main voltage
!
Temperature sensor in fault
!
Power source overheating
Ventilation
!
This message indicates that the memory is no longer operational
Malfunctioning
during
saving
of memory
!
Electronic board
in default
!
Cooler unit in default
!
Mechanical problem
!
Defective connectors
Mechanical problem
Power supply
!
nverter
not well recognized
!
M
aximum current of power source reached
!
This message is generated when the trigger is pulled at a time when it can
accidentally cause starting a cycle.
    


)"<#*#,9+-).)*5"#*%.)B/#6$),5$/'5=)6)"-+"$)(=&B/%.#-#)(6)"'+,,).+,.&


!!

Check the mains supply (to each phase)
!
E01-ond

source was exceeded
Press the OK button to clear the fault. f the problem persists, call Customer
Support
!

E02

inu

up
–
.
Make sure that the ribbon
cable between the inverter's main card and the cycle
card is properly connected.
!

E07

400

Make sure
that the main
voltage is
in the +/
-
20% acceptable range of primary
power supply of the power source.
!

E24

SEn

Make sure that connector B9 is
properly connected to the cycle card (if not,
temperature measurement is not performed)
The temperature sensor is out of order.
Call Customer Support
!

E25

-C

Let the generator cool
down
The fault disappears by itself after several minutes
Make sure that the inverter fan works.
!

E33

MEM

This message indicates that the memory is no longer operational

Call Customer Service.
!

E43

brd

Call Customer Service.
!

E50

H2o

Make sure that cooler unit is well plugged.
Check cooler unit (Transformer, waterpump,...)
f no cooler unit is used, desactivate parameter in SETUP menu.
!

E63

IMO

Pressure roller is too tight.
Wire feed hose is clogged with dirt.
The lock of the wire feed spool axle is too tight.
!

E65-Mot

Check the connection of the encoder ribbon cable to the wire feeder's motor.
Make sure that the wire feeder assembly is not blocked.
Check the connection of the motor's power supply.
Check F2 (6A) on the auxiliary power card.
!

StE

PUL

Call Customer Service
!

I-A-MAHX

Decrea
se wire speed or arc voltage
!

bP-on

Message indicating that
the OK button is kept depressed at unexpected times


This message is generated when the trigger is pulled at a time when it can
Trigger
pulled before the
power source
is turned on or during a reset due to a
fault.



       
)"<#*#,9+-).)*5"#*%.)B/#6$),5$/'5=)6)"-+"$)(=&B/%.#-#)(6)"'+,,).+,.&


Press the OK button to clear the fault. f the problem persists, call Customer
cable between the inverter's main card and the cycle
20% acceptable range of primary
properly connected to the cycle card (if not,
Call Customer Support
The fault disappears by itself after several minutes
Check cooler unit (Transformer, waterpump,...)
f no cooler unit is used, desactivate parameter in SETUP menu.
The lock of the wire feed spool axle is too tight.
Check the connection of the encoder ribbon cable to the wire feeder's motor.
Make sure that the wire feeder assembly is not blocked.
Check the connection of the motor's power supply.
the OK button is kept depressed at unexpected times
is turned on or during a reset due to a