SAFARI SS25R User manual

Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com
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SS25R01/04/15
ITEM
DESCRIPTION
QTY
PART NO.
1
BODY - SNORKEL
1
555-133-000R
2
3" AIR RAM ASSEMBLY
1
000-135-050
3
BRACKET - UPPER MOUNTING
1
555-032-000
4
CLIP - BODY - PLASTIC
4
000-960
5
SCREW - S/T - 4.2 x 13mm
4
000-951
6
BOLT - HEX - 6mm x 1.0 x 12mm
3
000-002-100
9
STUD - S/S - 8mm x 1.25 x 25mm - O/L
6
000-110
10
WASHER - BODY - 8mm x 30mm
6
000-311-300
11
NUT - NYLOC - 8mm x 1.25
6
000-205-300
12
CLAMP - HOSE - 70/90
2
000-908
13
BOLT - HEX - 6mm x 1.0 x 25mm
1
000-004
14
BOLT - HEX - 6mm x 1.0 x 30mm
1
000-005
15
NUT - NYLOC - 6mm x1.0
2
000-204
16
WASHER - FLAT - 6mm
4
000-301
17
ADAPTOR - DUCT
1
555-023-000
18
HOSE - SILICONE - 75mm ID x 50mm
1
000-805-225E
19
GASKET - ADAPTOR
1
555-406-000
20
21
TEMPLATE
HOSE CLAMP - SIZE 48 (BLACK)
1
1
555-017-000
000-918/B

Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com
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WARNING!!
IT IS AN INSTALLER
RESPONSIBILITY TO VERIFY
ALL COMPONENTS, AND
PARTICULARLY THE
TEMPLATE ARE CORRECT,
BEFORE STARTING ANY PART
OF THE SNORKEL
INSTALLATION.
(CHECK TEMPLATE AGAINST
SNORKEL BODY)

Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com
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SS25R
MITSUBISHI PAJERO NH-NJ 4D56 DIESEL (2.5L)
4D56 TURBO DIESEL (2.5L)
4G54 PETROL (2.6L)
6G72 PETROL (3.0L)
Fitment to: Right hand side
Fitting time: Approximately 90 minutes
Special Tools: 86mm hole saw
Instructions:
1. Remove the plastic guard liner from the right hand front wheelarch.
Unbolt and remove the air cleaner assembly, then remove the boom bottle
from the inner guard area.
2. Tape the template in position on the upper rear corner of the guard, as
shown in the diagram. Using a felt pen, mark the hole positions then
remove the template.

Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com
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3. Drill a 4mm pilot hole for each of the holes. Open the 6 mounting holes to
16mm using a stepdrill. Open the front hole to 86mm using a holesaw.
This should be held parallel to the bodywork while cutting. After drilling
and cutting, deburr all holes to leave a smooth edge.
4. Screw the 6 stainless steel studs into the relevant inserts in the back of
the snorkel. Bolt the upper mounting bracket into position on the snorkel
using 3, 6 x 12mm bolts and washers. Sit the snorkel on the car and mark
the bracket position on the ‘A’ pillar. Remove the snorkel from the car and
remove the bracket from the snorkel. Hold the bracket in position on the
“A” pillar and mark the mounting hole positions. Drill these 4 holes to
8mm.
5. Paint all holes to prevent rust. Insert the plastic body clips into the “A”
pillar holes.
6. Sit the alloy casting on the outer side of the inner guard hole. (The snout
of the casting should be pointing towards the large snorkel hole). Mark
the boom bottle mounting hole positions on the casting. Drill these holes
to 8mm. Bolt the casting into position, using the small foam gasket to seal
between the casting and the bodywork.
7. Place the rubber hose on the casting snout. Screw the mounting bracket
to the vehicle using the 13mm S/T screws. Sit the snorkel in position and
secure using appropriate hardware. Clamp the hose to the casting and
snorkel snouts.
8. Refit the air cleaner assembly to the car. It is essential to seal all joints
with silicone to ensure a waterproof seal. Refit the guard liner. Place the
air ram on top of the snorkel and secure with the clamp.

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