SAFARI SS667HF User manual

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SS667HF
SAFARI V-SPEC SNORKEL
MITSUBISHI PAJERO SPORT QE
2.4L Turbo Diesel (4N15 Engine) Built: Oct 2015 onwards
20/04/2018
Parts List
ITEM
PART NO.
DESCRIPTION
QTY
1
535-133-000
BODY - SNORKEL (SS667HF)
1
2
000-135-800
3 ½" AIR RAM ASSEMBLY
1
3
535-032-000
BRACKET - UPPER MOUNTING
1
4
000-002-100
BOLT - HEX - 6mm x 1.0 x 14mm (SEMS)
2
5
000-951-300
SCREW - S/T - 4.2mm x 16mm - S/S
3
6
000-960
INSERT - PLASTIC
3
7
000-110
STUD - 8mm x 1.25 x 25mm - S/S
5
8
000-311-300
WASHER - BODY - 8mm x 30mm - S/S
5
9
000-205-300
NUT - NYLOC - 8mm x 1.25mm - S/S
5
10
530-023-000
ADAPTOR - AIR CLEANER INLET
1
11
000-958-450
POP RIVET - 4.8mm x 21mm
2
12
535-024-000
HOSE - AIR ENTRY
1
13
000-909
CLAMP - HOSE - 80/100mm
1
14
000-910
CLAMP - HOSE - 90/110mm
1
15
000-914/B
CLAMP - HOSE - SIZE 56 (BLACK)
1
16
535-017-000
TEMPLATE - GUARD PANEL
1

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SS667HF
SAFARI V-SPEC SNORKEL
MITSUBISHI PAJERO SPORT QE
2.4L Turbo Diesel (4N15 Engine) Built: Oct 2015 onwards
Installation Guide
Fitment to:
• Right Hand Side
Fitting Time:
• 150min
Special Tools:
• 114mm Hole Saw
• Step Drill
• 5.0mm & 6.0mm Drill Bits
• Pop Rivet Gun
• Sikaflex 227 Adhesive Sealant
• Loctite 243 (thread lock)
• Masking Tape
• Touch-up paint
Prior to commencing the installation, it is the installer's responsibility to verify that all
components and particularly the template (Item 16) are correct.
1
Remove the following in accordance with the factory service manual:
• Air Cleaner Assembly
• RHS Mud Flap
• RHS Guard Liner
• RHS Guard Insulator

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2
Remove and discard:
• Air Deflector
3
Using a sharp knife remove
and discard the perforated
section from the guard panel
template (item 16) as shown.

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4
Align the guard panel
template (Item 16) to the
upper and rear edges of the
RHS guard panel as shown.
Tape the template to the
guard panel with masking
tape.
Mark all hole positions with a
felt tip pen.
Remove the template.
5
Drill a pilot hole for each of
the marked hole positions.
Use a 114mm diameter hole
saw to drill the snorkel body
outlet hole.
Use a step drill to drill the
five mounting holes to 16mm
diameter.
Deburr and paint all holes.
Hint: If the vehicle is fitted
with flares, place masking
tape over the join between
the flare and guard panel
prior to drilling to prevent
any swarf from entering
the join.

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6
Install the upper mounting
bracket (Item 3) to the
snorkel body (Item 1) with
hex bolts (Item 4).
Apply Loctite 243 to each of
the stainless steel mounting
studs (Item 7) and install the
studs finger tight into the
snorkel body (Item 1)
mounting inserts as shown.
7
Place a strip of masking tape
along the A-pillar panel.
Carefully install the snorkel
body (Item 1) to the guard
panel.
With the snorkel body
correctly positioned on the
vehicle, accurately mark the
position of the upper
mounting bracket (Item 3)
onto the masking tape.
Note: open/close the front
door and check the
clearance between the
door rubber and hex bolts
(item 4). If necessary raise
the position of the snorkel
body on the A-pillar to
achieve adequate
clearance.

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8
Remove the snorkel body
(Item 1) from the vehicle and
remove the upper mounting
bracket (Item 3) from the
snorkel body.
Position the upper mounting
bracket (Item 3) onto the A-
pillar and align the bracket
with the marked bracket
outline.
Mark the three mounting
hole positions with a felt tip
pen.
9
Drill a pilot hole at each of
the three marked positions,
drilling through both the A-
pillar panel and inner panel.
Drill both the A-pillar panel
and inner panel holes to
6mm.
Drill the three A-pillar panel
holes to 8mm diameter with
a step drill or 8mm drill bit.
Deburr and paint holes.

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10
Install the plastic inserts
(Item 6) into the 8mm
diameter holes in the A-
pillar.
Secure the upper mounting
bracket (Item 3) to the A-
pillar with three self-tapping
screws (Item 5).
11
Remove and discard the air
intake duct from the air
cleaner base.

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12
Measure and mark two hole
positions on the air cleaner
base inlet approximately
10mm in from the end of the
air cleaner base inlet and
23mm (long side) and 15mm
(short side) down from the
radius of the inlet as shown.
Drill the two marked hole
positions using a 5.0mm drill
bit.
13
Install the air cleaner inlet
adaptor (item 10) into the air
cleaner base inlet, drill the
two 5.0mm holes through
the air cleaner base and into
the air cleaner inlet adaptor.
Remove the adaptor and
deburr the holes.

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14
Apply adhesive sealant to
the inside of the air cleaner
base inlet and the outside of
the air cleaner inlet adaptor
(item 10).
Install the air cleaner inlet
adaptor into the air cleaner
base inlet.
Using the pop rivets (item
11) secure the inlet adaptor
to the air cleaner base.
Apply sealant over the pop
rivets to seal the pop rivets.
Clean-up excess sealant to
ensure a neat finish.
15
INSTALLER OPTION :
The air cleaner base
contains a drain valve as
shown. The drain valve can
permit water to enter the air
intake.
Safari advises that the drain
valve should be sealed to
ensure a watertight
installation.

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16
From inside the engine bay,
squash and install the air
entry hose (item 12) through
the hole in the inner guard
panel.
Loosely install the 80/100mm
hose clamp (item 13) onto
the end of the air entry hose
inside the engine bay and the
90/110mm hose clamp (item
14) to the snorkel end of the
air entry hose.
17
Re-install the air cleaner
base, guiding the air cleaner
inlet adaptor into the air entry
hose, fasten the air cleaner
housing using standard
mounting bolts.

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18
Carefully install the snorkel
body (Item 1) to the guard
panel, align the snorkel body
to guard panel and upper
mounting bracket.
When correctly aligned,
fasten the snorkel body to
the guard panel with body
washers (Item 8) and nyloc
nuts (Item 9).
Fasten the snorkel body to
the upper mounting bracket
with hex bolts (Item 4).
19
Align the air entry hose (item
12) for best fitment (Ensure
the air entry hose is installed
hard up against the shoulder
of the snorkel body outlet),
correctly position the hose
clamps at either end of the
air entry hose and tighten.

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20
Install the black hose clamp
(Item 15) loosely over the
base of the air ram assembly
(Item 2).
Install the air ram assembly
onto the snorkel body.
Align the air ram assembly
and tighten the black hose
clamp (Item 15).
21
Install the guard liner, mud flap, air cleaner element, air cleaner lid, reconnect sensor wiring and
any other items that may have been removed during the snorkel installation process.
22
N.B: It is the installer's responsibility to ensure that all connections are water tight.