SAFARI SS650R User manual

Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia - www.safarisnorkel.com
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SS650R 01/04/15
ITEM
DESCRIPTION
QTY
PART NO
1
BODY – SNORKEL
1
520-133-000R
2
3” AIR RAM ASSEMBLY
1
000-135-050
3
BRACKET - UPPER MOUNTING
1
520-032-000
4
BOLT - HEX - 6mm x 1.0 x 14mm
4
000-002-100
7
SCREW - S/T 4.2mm x 13mm – S/S
4
000-951
8
CLIP - BODY (Plastic)
4
000-960
9
STUD - S/S - 8mm x 1.25 x 25mm - O/L
4
000-110
10
WASHER - BODY - 8mm x 30mm – S/S
6
000-311-300
11
NUT - NYLOC - 8mm x 1.25mm – S/S
4
000-205-300
12
BOLT - HEX- 8mm x 1.25 x 16mm
2
000-011
13
WASHER - STAR - 8mm
2
000-305
14
CLAMP - HOSE - 60/80mm
2
000-927
15
CUFFED HOSE - 70mm ID x 200mm
1
000-884-020
16
PLATE - INNER PANEL
1
520-967-000
17
RIVET - POP - 4mm
6
000-958
18
19
TEMPLATE
HOSE CLAMP - SIZE 48 (BLACK)
1
1
520-017-000
000-918/B

Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia - www.safarisnorkel.com
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SS650R
MITSUBISHI MK TRITON 1996 2.8L DIESEL (4M40 & 4M40-T Engines)
Fitment to: Right hand side
Fitting time: Approximately 120 minutes
Special Tools: 83mm holesaw
Step drill
Pop rivet gun
Loctite 243 (thread lock)
Prior to commencing the installation, it is the installer’s responsibility to verify that
all components and particular the template (item 18) are correct.
Instructions:
1. Remove right hand front wheel arch liner and air cleaner assembly.
2. Tape template on upper rear corner of right hand guard. Using a felt
pen mark all hole positions. Cut main hole to 83mm using the holesaw.
Drill the remaining holes to 16mm using the step drill.
3. To cut the inner hole. Measure back from the radiator support panel
275mm then down 43mm from the underside of the guard mounting
flange (as per drawing) mark hole center and recheck measurements.
Drill a 4mm pilot hole, then using the 83mm holesaw to cut the hole.
4. De-burr and paint all holes to prevent rust.
5. Place item 19 (inner panel plate) onto inner guard and line up the main
hole to the new 83mm hole. Mark the 6 mounting holes and drill to
4mm. Pop rivet plate into position.

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6. Install the upper mounting bracket (item 3) to the snorkel body ((item 1)
with hex bolts (item 4). Apply Loctite 243 to each of the stainless steel
mounting studs (item 9) and install the studs finger tight into the snorkel
body (item 1) mounting inserts.
7. Locate snorkel on vehicle and carefully mark around outside of upper
mounting bracket with a pencil. Remove snorkel from guard. Remove
upper mounting bracket and place in position on “A” pillar. Carefully
mark out 4 holes and drill to 8mm. De-burr and paint holes.
8. Insert plastic plugs and fit upper mounting bracket to “A” pillar.
9. Fit snorkel to guard and fasten using necessary hardware.
10. Fit flexible duct to snorkel and tighten 60/80 hose clamp. Refit air
cleaner assembly and connect flexible duct to air cleaner and fasten
60/80 hose clamp.
10 Refit wheel arch liner and fasten air ram to snorkel.
N.B: It is the installer’s responsibility to ensure that all connections are
watertight.

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