SAFARI SS35R User manual
Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com.au
Page 1 of 5
SS35R
01/04/15
ITEM
DESCRIPTION
QTY
PART NO.
1
BODY – SNORKEL
1
565-133-000R
2
3½” AIR RAM ASSEMBLY
1
000-135-800
3
DUCT – INNER
1
565-124-000
4
DUCT - AIR CLEANER ENTRY
1
565-123-000
5
BRACKET - UPPER MOUNTING
1
565-032-000
6
BOLT – HEX 6mm x 1.0mm x 14mm
2
000-002-100
7
SCREW - S/T 4.2mm x 13mm – S/S
6
000-951
8
INSERT - PLASTIC
3
000-960
9
STUD - S/S 8m x 1.25mm x 25mm O/L
3
000-110
10
WASHER - BODY 8mm x 30mm –S/S
3
000-311-300
11
NUT - NYLOC 8mm x 1.25mm _ S/S
3
000-205-300
12
HOSE - RUBBER 90mmID x 40mm
1
000-807-157E
13
CLAMP - HOSE 80/100mm
2
000-909
14
BRACKET - AIR CLEANER RELOCATION
1
565-031-000
15
BRACKET - AIR CLEANER RELOCATION
1
565-031-100
16
WASHER - BODY 8mm x 24mm x 3mm
3
000-335
17
BOLT - HEX 6mm x 1.0mm x 20mm (SEMS)
3
000-003-100
18
POP RIVET 4.8mm x 21mm
1
000-958-400
19
EDGING - RUBBER 400mm
1
000-953-040
20
CABLE TIE - 178mm
3
000-987-178
21
FIXTURE - HOLESAW CENTRE
1
565-017-100
22
TEMPLATE
1
565-017-000
23
HOSE CLAMP - SIZE 56 (BLACK)
1
000-914/B
Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com.au
Page 2 of 5
SS35R
MITSUBISHI NM/NP PAJERO V6/V7 SERIES 3.2L DiD (4M41-T Engine)
3.5L V6 Petrol (6G74 Engine)
Fitment to: Right hand side
Fitting time: Approximately 180 minutes
Special Tools: 95mm holesaw
Pop rivet gun
Sikaflex 227 adhesive sealant
Step drill
Masking tape
Loctite 243 (thread lock)
Prior to commencing the installation, it is the installer's responsibility to
verify that all components and particularly the template (Item 22) are
correct.
Instructions:
1. Remove : R/H wheelarch liner
: Grille
: R/H headlight
: R/H side indicator and wiring loom
: Air intake ducting
: Air cleaner housing and mounting bracket
Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com.au
Page 3 of 5
2. Tape the template to the upper rear corner of the right hand guard. Using a
felt tip pen, mark all hole positions. Remove template.
3. Drill a 4mm pilot hole for each hole position. Using the step drill, drill the 3
snorkel mounting hole positions to 16mm. Using the 95mm holesaw, drill
the main hole for the snorkel snout. Deburr and paint all holes.
4. Position the holesaw centre fixture into the hole in the inner guard behind
the headlight, mark the 2 hole positions, drill a 1/8” hole for each position,
fasten the holesaw centre fixture into position using screws (Item 7), with
the holesaw centre fixture installed enlarge the existing hole, using the
95mm holesaw. Deburr and paint hole, install rubber edging to hole
trimming any excess edging.
5. Apply Loctite 243 to each of the stainless steel mounting studs (item 9) and
install the studs finger tight into the snorkel body (item 1) mounting inserts.
Fasten the upper mounting bracket to the snorkel body. Stick masking tape
onto the ‘A’ pillar approximately in the upper mounting bracket position,
carefully position the snorkel body onto the guard. With the snorkel
correctly positioned on the guard, mark the position of the upper mounting
bracket on the masking tape. Remove the snorkel body.
6. Remove the bracket from the snorkel body, place the bracket onto
the ‘A’ pillar with the bracket correctly positioned, mark the 3 mounting hole
positions, drill the 3 marked holes on the ‘A’ pillar to 8mm. Deburr and paint
holes.
7. Insert plastic body clips into the ‘A’ pillar, fasten the upper mounting bracket
to the ‘A’ pillar, using screws (Item 7).
8. Relocate the side indicator loom through the rear hole in the inner guard,
using cable ties to secure the indicator loom to the other looms.
9. Measure back 25mm from the front air cleaner mounting bracket hole
position, drill a 12mm hole, deburr and paint hole, position a spacer washer
(Item 16) at each of the air cleaner mounting bracket hole positions, with the
spacer washers in position, fasten the air cleaner relocation mounting
brackets into position, fasten the air cleaner mounting bracket to the
relocation brackets.
10. Install the inner duct into position, with the inner duct in position apply a
liberal amount of Sikaflex adhesive sealant to the inside of the duct, apply
Sikaflex adhesive sealant to the snorkel body snout to ensure a watertight
seal between the snorkel body snout and inner duct is achieved, install the
snorkel body to the guard, guiding the snorkel body snout into the inner duct
with the snorkel body correctly positioned fasten to the guard using
necessary hardware, fasten upper mounting bracket to the snorkel body.
Copyright Safari Automotive Pty Ltd Melbourne Victoria Australia – www.safarisnorkel.com.au
Page 4 of 5
11. Secure the inner duct to the snorkel body using S/T screw (Item 7), ensure
the inner duct is hard up against the shoulder on the snorkel body snout
before securing to the snorkel body.
12. Drill a 5mm hole between the first and second internal ribs of the air cleaner
housing 55mm down from the air filter element recess.
13. Position the hose and hose clamps onto the inner duct, install the air
cleaner housing to the vehicle, with the air cleaner housing correctly
fastened, install the air cleaner entry duct. With the air cleaner entry duct
correctly positioned, mark the hole position through the air cleaner housing
onto the air cleaner entry duct side pad. Remove air cleaner entry duct and
air cleaner housing.
14. Drill the marked hole position to 5mm. Apply Sikaflex adhesive sealant to
the pad, apply Sikaflex adhesive sealant to the air cleaner entry duct and
the air cleaner housing inlet, secure the air cleaner entry duct to the air
cleaner housing using pop rivet (Item 18), ensuring a watertight connection
between the air cleaner entry duct and air cleaner housing is achieved,
applying more sealant if required or removing any excess sealant to ensure
a neat job.
15. Install the air cleaner housing to the air cleaner housing mounting bracket
and fasten, with the hose and hose clamps correctly positioned, fasten the
hose clamps to complete the connection of the inner duct to the air cleaner
entry duct.
16. Re-install air cleaner element, air cleaner lid and secure, re-install the
headlight and grille, re-install side indicator and re-connect loom, check
operation of the headlight and side indicator, before installing the inner
guard liner.
17. Install the air ram assembly to the snorkel body and fasten clamp.
N.B: It is the installer’s responsibility to ensure that all connections are
watertight.
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