Safe Fleet PRIME DESIGN HRR-NV11B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
3
4
7
6
1
5
10
8
9
Brackets (4X) End Caps (4X)Bottom Connector (2X)Top Connector (2X) Screws (8X)
Channels (2X)
Channels (2X)
T Slot Insert (18X)Square Nut (20X)M8 x 20MM (18X)
M8 x 40MM Bolt (2X)
M8 x 45MM Bolt (2X)
Channel Strip (2X)
HRR-NV11B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-0048 ........................................................ (Qty 1)
Channels with hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
HRR-NV11B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
6—Front Drive Shaft ............................................. (Qty 2)
B Version, 35.75”
8—Z Post ............................................................... (Qty 4)
Adjustable, 7.25”
9—L Post ................................................................ (Qty 4)
Gen2, Roller Cap , 9.25”
5—Connecting Bar ................................................ (Qty 2)
48.00”
7—HRR Removeable Handle Assembly .............. (Qty 1)
10—Rear Drive Shaft ............................................ (Qty 1)
Left Hand, A Version, 50.00”
4—Rear Drive Shaft .............................................. (Qty 1)
Right Hand, A Version, 50.00”
Anti-Seize (2X)
Lubricant (2X)
1.00" Sealing
Stickers (16X)
M8 x 25MM (1X)
Clevis Pin (1X)Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)" Flat Washer (10X)
11—HKT-8163 (Not called out in Overview)........ (Qty 2)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
Rear
Front
Square Nut M8
Vehicle Roof Mount
T Slot Insert
Bolt M8 x 20MM
2.75”
Channel Front
2.50”
Channel Rear
HRR-NV11B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
FBM-0048 MOUNTING SYSTEM
CHANNELS TO ROOF
Do not tighten.
Slide Channels onto roof Mounts and set distances as shown.
0.5
0.6
Assemble Mounts as
shown below.
0.1
0.2
Torque Allen Flat
Head Screws on Roof
Mounts to 90 in-lbs
0.4
Torque screws to 90 in-lbs
Slide the upper and lower
Channel Connectors into
Channels and align holes
0.3

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Rear
Front
Left
Right
Channel FrontChannel Rear
96.00”
5–⅜”
Channel Connector
Bolt M8 x 45MM
Rear
Front
Left
Right
Square Nut M8
HRR-NV11B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
0.7 Loosen bolts
0.6
0.8 Finger-tighten to retain positions. Do not torque until Step 1.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
1
1
3/16
2
4
5
7
6–5/16”
6–5/16” 6–5/16”
6–5/16”
Rear
Front
Front
Rear
6
8
17
RIGHT ROTATION ASSEMBLY
SEQUENCE
CROSSBARS CROSSBAR ADJUSTMENT
1.1
Torque to 90 in-lbs
1.2
HRR-NV11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
REAR DRIVE SHAFT
2.1
2.2
2.3
Torque to
90 in-lbs
2.4
CYLINDER HARDWARE CONNECTING BAR
3.2
4.1
3.1
4.2
HRR-NV11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8FRONT DRIVE SHAFT
Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
CONNECTING BAR FASTENERS
6
7.2
Torque to 90 in-lbs
7.1
L POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
5.2
5.3
8.2
Torque to 90 in-lbs
8.1
5.1
7.1
8.1
HRR-NV11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
10/16
9
11
14
13
17
15
12
9.1
9.2
LEFT ROTATION ASSEMBLY
SEQUENCE
REAR DRIVE SHAFT
Torque to
90 in-lbs
9.3
HRR-NV11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10 CYLINDER HARDWARE
FRONT DRIVE SHAFT CONNECTING BAR FASTENERS
CONNECTING BAR
13
11.1
11.2
12.1
12.2
12.3
10.2
10.1
HRR-NV11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
CYLINDER ADJUSTMENT
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
16
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Torque to 90 in-lbs
15.1
15.1
15.2
Torque to 90 in-lbs
14.1
14.1
14.2
HRR-NV11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12 DRIVE SHAFT SEALING
Apply Silicone Sealant
to Connecting Bar ends
17.2
17.1
17.1
USAM-HRRNV11B-US01 Rev-A 0218
HRR-NV11B ASSEMBLY INSTRUCTIONS