Safe Fleet Prime Design AR1927 User manual

Page 2 Packaging Contents
Pages 3-6 Low Roof Short Wheelbase (122.40”)/L1H1
2015+ Ram ProMaster City L1H1 Base Mounting Kit
PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
2
Stiff Channel 78” (2X)
Anti-Seize (1X)
Mounting Mid-Foot (2X)Mounting Foot (4X) Foam Pad (6X) Channel Bracket (4X) M8 x 20MM (4X) M6 X 25MM (10X)
" Lock Washer (4X) " Flat Washer (12X)
M8 Lock Nut (6X)Sealing Washer (10X)
ErgoRack, Gen4
AluRack
FBM-1013 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM-1013......................................................... (Qty 1)
Channels, 78.00” w/Hardware Kit
CONTENTS OVERVIEW
TWO CROSSBAR CONFIGURATION
NOTE: This Manual contains information covering
two and three Crossbar congurations. If your
model is a two Crossbar conguration, disregard
all Center Crossbar installation information and
parts references.
2—Crossbars (shown for illustrative purposes only)
Ordered separately

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
M8 Lock Nut
Flat Washer
Rear
Front
T Bolt Stud
1
2
3E
Foam Pad
Mounting Bracket
*M6 x 25MM Bolt
* Only one
bolt required
Sealing Washer
Mid
Front
Rear
Flat Washer
12
3A
L1H1 FBM ASSEMBLY SEQUENCE
FBM-1013 ASSEMBLY INSTRUCTIONS–L1H1 CHANNEL MOUNTING
MOUNTING BRACKETS
Install the Channel Mounting Brackets into the vehicle’s
roof mounting holes and torque to 90 in-lb.
1
CHANNELS
2.1 Apply Anti-Seize to all M8 T Bolt studs, then attach the
Channels to the Mounting Brackets using the indicated
hardware. Do not tighten until Step 2.2
NOTE: Install Hardware
into the lower mounting
holes for rear and middle
Brackets, and the upper
mounting hole for the
front Brackets
NOTE: Base, Rotation, Crossbar, and Side Rail features are shown for
illustrative purposes only. These features are not included with this Base
Mounting Kit, and must be purchased separately.
ERGORACK
CONFIGURATION
ALURACK
CONFIGURATION

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
4
Fig. A
Flush
Rear
Front
Fig. A
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
Left
Right
Rear
Front
Channel Rear Channel Front
4.50”
72.00”
ErgoRack & AluRack
FBM-1013 ASSEMBLY INSTRUCTIONS–L1H1 CHANNEL MOUNTING
2.4 Set to distances shown below. Do not torque the Crossbar
Mounting Brackets until Step 3.3–3.4. Finger-tighten them into
designated dimension to hold them in place, then proceed to
your Feature (FEA) Assembly Manual.
Do not mount the Crossbars to this FBM system at this time.
Refer to the respective FEA or AR Assembly Manual(s)
included with your chosen rack conguration features.
Depending upon the features chosen, you may need to
perform a complete feature assembly onto the Crossbars or
Side Rails as noted in that feature’s Assembly Manual.
WARNING: Failure to position the Crossbars as shown in this
FBM Assembly Manual may result in damage to the sliding
door and/or ladder rack.
NOTE: Crossbars, Side Rails, Base, Clamp Down, or Rotation
features are not included in this FBM kit, and must be
purchased separately. To purchase applicable features and
accessories, please contact your authorized distributor, or a
Prime Design Sales & Service Representative.
2.3 Install Channel Brackets as shown. 2.2 Position the Channel ends until contacting the
End Caps as shown in Figure A.
Torque all Mounting Bracket Nuts to 90 in-lb.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
4.50”
Rear
Front
Even Even
Rear
Even Even
Front
FBM-1013 ASSEMBLY INSTRUCTIONS–L1H1 MOUNTING
3E.1
3E.2
CROSSBAR
ADJUSTMENT
CROSSBARS (ERGORACK)
Torque all of these
Crossbar Clamp
nuts to 90 in-lbs
Shown with LH Base, and
RH Rotation for illustrative
purposes only
3E.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
3E.4
Torque only the Rear Crossbar Mounting
Bracket bolts to 90 in-lbs at this time.
The Front Crossbar Mounting Brackets
will be torqued to specication when
designated in the respective Feature
(AR) Assembly Manual.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
Center
Vehicle Rear
Vehicle Front
4.50”
FBM-1013 ASSEMBLY INSTRUCTIONS–L1H1 MOUNTING
CROSSBARS (ALURACK)
Shown with L1H1 AluRack
for illustrative purposes only
3A.1
3A.2
CROSSBAR
ADJUSTMENT
3A.3
Verify the specied
distance from the
ends of both Mounting
Bracket to the ends of
both Channels.
3A.4
Torque all Crossbar Mounting
Bracket bolts to 90 in-lbs at
this time.
Torque all of these
Crossbar Clamp nuts
to 90 in-lbs.

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USAM-FBM1013-US01 Rev-C 0720