Safe Fleet PRIME DESIGN PCC-255-ARE4 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
1—Rear Crossbar (w/Caps) ....................................Qty 1)
2—Front Crossbar (w/Caps).................................. (Qty 1)
5—Tube Splice ....................................................... (Qty 2)
7” w/Hardware
4—Clamp Down Tube ............................................ (Qty 1)
Front Tube, Right Hand, 51”
3—Clamp Down Tube ............................................ (Qty 1)
Rear Tube, Right Hand, 51”
6—Clamp Down Handle ........................................ (Qty 2)
17.80” w/Handle Grip
8—Rear Clamp....................................................... (Qty 2)
PVC Coated, 9.90”
7—Clamp Down Handle Tube ............................... (Qty 2)
14.5”, Left Hand/Right Hand

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
ASZ-0101 (2X)
12—Rear Clamp Down Tube Bracket .................. (Qty 1)
Right Hand
11—Clamp Down Tube .......................................... (Qty 1)
Front Tube, Left Hand, 51”
13—Handle Latch Lock Plate ............................... (Qty 2)
Left Hand/Right Hand
10—Clamp Down Tube .......................................... (Qty 1)
Rear Tube, Left Hand, 51”
9—Rear Clamp Down Tube Bracket ..................... (Qty 1)
Left Hand
14—Adjustable Ladder Bar................................... (Qty 2)
Split, 82.28” w/Hardware
BLT-6870-M8 (8X)
BLT-6846-M8 (1X)
BLT-6864-M8 (2X)
BLT-6850-M8 (1X) BLT-6802-M8 (2X)
15—Mounting Bracket Assembly ......................... (Qty 4)
Adjustable, Left Hand/Right Hand
HKT-8111-Clamp Down Hardware Kit
BLT-6870-M8 (1X)
BLC-6865-M8 (4X)BLT-6850-M8 (4X)BLT-6824-M8 (4X)
CTP-1200-B (2X)
BLT-6825-M6 (2X)
BSS-1025-E (2X)
CDR-3306 (4X)CDR-3305 (2X)
BLT-6864-M8 (6X) BLC-6870-M8 (2X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
Assemble the Mounting Top to the Mounting Post using bolt
assembly BLT-6846-M8. Do not tighten until Step 23.3.
0.2
MOUNTING BRACKET ASSEMBLY
Assemble the Mounting Foot to the Mounting Post using bolt
assembly BLT-6850-M8. Do not tighten until Step 23.3.
0.1
Assemble the remaining Mounting Brackets according to Steps
0.1–0.2 and set aside for assembly Steps 1 & 2.
0.3

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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RIGHT ROTATION ASSEMBLY SEQUENCE
REAR CROSSBAR FRONT CROSSBAR
PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
Attach the Mounting Brackets to the Rear Crossbar using four
BLT-6870-M8 bolt assemblies.
1Attach the Mounting Brackets to the Front Crossbar using four
BLT-6870-M8 bolt assemblies.
2
Do not tighten until Step 23.3. Do not tighten until Step 23.3.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN HANDLE
TUBE BRACKET
4.2
4.3
4.4
3
CLAMP DOWN HANDLE TUBE
4.1
4.5 Bend the Cotter Pin to
secure it in the Handle Tube

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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Figure 1
PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
REAR CLAMP DOWN TUBE
4.6 Slide the Bushing inward on the Handle
Tube until it contacts the Cotter Pin
5.2
5.1
Slide the Rear Clamp Down Tube
onto the Handle Tube until it fully
seats on the Bushing as shown
in Figure 1
HANDLE LATCH
6

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN HANDLE
CLAMP DOWN TUBE SPLICE
7.1
Set the Clamp Down Handle Ball into
the end of the Handle Tube. Position
the Set Screw hole outward as shown.
7.2
Place the Clamp Down Handle into the large
hole in the Handle Ball. Position the Handle
so the Set Screw hole is aligned with that on
the Handle Ball.
7.3
Using an Allen Wrench, insert the
Handle Set Screw through the Tube Ball
and into the Handle. Torque to 55 in-lbs.
8
Slide the Tube Splice onto the
Rear Clamp Down Tube, but
do not tighten until Step 10

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
FRONT CLAMP DOWN TUBE
9.1
Slide the Front Clamp Down
Tube into the Tube Splice.
9.3
Rotate the Clamp Down Horn
until the tube’s mounting ngers
align to the Crossbar holes.
9.2
10
Torque to 90 in-lbs
Front Clamp Down Tube must be
fully seated in the Tube Splice.
TUBE SPLICE FINISH

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
ADJUSTABLE LADDER BAR (ALB)
FINAL FASTENER TORQUE
Verify the torque values for all
indicated fastener hardware
and re-torque if needed.
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Assemble the Front and Rear Adjustable
Ladder Bars with hardware as shown.
11.1
11.2
Installer’s Note: Do not tighten
at this time. See the User Guide
to adjust to your specic ladder.
Position the Adjustable Ladder
Bar between the Front and Rear
Crossbars. Align the ALB and
Crossbar bolt holes.
11.3
Install ALB hardware as shown,
and torque to specied value.
11.4

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–RIGHT/LEFT SIDE CLAMP DOWN
LEFT CLAMP DOWN
ASSEMBLY SEQUENCE
Repeat steps 9.1-9.3 to install the
left side Front Clamp Down Tube
19
20 Repeat step 10 to complete the left
side Clamp Down assembly
21 Repeat steps 11.1-11.4 to install
the left side Adjustable Ladder Bar
18 Repeat step 8 to install the left
side Tube Splice
13 Repeat step 3 to install the left
side Handle Tube Bracket
Repeat steps 4.1-4.6 to install
the left side Handle Tube
14
15 Repeat steps 5.1-5.2 to install the
left side Rear Clamp Down Tube
16 Repeat step 6 to install the left
side Handle Latch
17 Repeat steps 7.1-7.3 to install
the left side Clamp Down Handle
22 Repeat step 12 to verify torque values
on all left side Clamp Down hardware

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪
TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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ROOF PLATE
(if equipped) Figure 2
4.00”
40.575"
84.00”
USAM-PCC255ARE4-US01 Rev-A 0318
PCC-255-ARE4 ASSEMBLY INSTRUCTIONS–MOUNTING TO TRUCK CAP
MOUNTING TO TRUCK CAP
Truck Cap shown for illustrative
purposes only. Refer to your cap
manufacturer’s recommended
structural mounting locations.
Drill holes 4.00” on center for all
Mounting Brackets, and according
to dimensions shown in Figure 2.
23.2
23.1
23.3
Torque all indicated
Mounting Bracket
nuts to 90 in-lbs
Place Foam Mounting
Pad between Cap and
Mounting Brackets