SAINT-GOBAIN NORTON clipper CTC705 User manual

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OWNER’S MANUAL
WET TILE SAW 7”
Model: CTC705

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OwnersManual-TileSaw-CTC705-Rev11-2023
CTC705 saws manufactured by Norton Clipper are warrantied against defects in workmanship or
materials for a period of one (1) year from the original purchase date from Norton Clipper when used
in commercial, institutional, rental, or professional use.
To activate your warranty for all Norton Clipper products visit the Product Registration page on the
website and register your machine.
The responsibility of Norton Clipper under this warranty is limited to replacement or repair of defective
parts at a point designated by it, of such part as shall appear to us upon inspection at such point, to
have been defective in material or workmanship, with expense for transportation borne by the
customer.
In no event shall Norton Clipper be liable for consequential or incidental damages arising out of the
failure of any product to operate properly.
Integral units such as gasoline engines, electric motors, batteries, tires, transmissions, etc., are
excluded from this warranty and are subject to the prime manufacturer's warranty. This warranty is in
lieu of all other warranties, expressed or implied, and all such other warranties are hereby disclaimed.
Important: Before placing equipment in operation, record the following information:
UPC #: (starts with 701846-xxxxx) MODEL #:
SERIAL #: PURCHASE DATE:
PURCHASED FROM:
A
DDRESS/CITY/STATE/ZIP:
Before using this equipment, make sure that the person using it has read and understands the
instructions in this Owner’s Manual.
WARRANTY

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OwnersManual-TileSaw-CTC705-Rev11-2023
Table of Contents .................................................................................................... 1
Safety Precautions .................................................................................................. 3-7
Dust and Silica Warning ......................................................................................................... 5
Machine Lifting Points ............................................................................................................ 6
SPECIFCATIONS & Features................................................................................. 8-9
CTC705 Specifications ........................................................................................................... 8
Optional Accessories.............................................................................................................. 9
Unpacking, Assembly, & Setup. .............................................................................. 10-12
Blade Guard Blade Assembly................................................................................................. 10-11
Folding Stand Installation ....................................................................................................... 11
Blade Installation .................................................................................................................... 12
Water Pump Installation.......................................................................................................... 12
Water Pump Safety Precautions............................................................................................. 12
Electrical.................................................................................................................. 13-16
Electrical Specifications.......................................................................................................... 13
Extension Cords ..................................................................................................................... 13
Electrical Supply ..................................................................................................................... 13
General Electrical Trouble Shooting ....................................................................................... 14-16
Wiring Diagram....................................................................................................................... 14
Operation................................................................................................................. 17-19
Saw Maintenance & Trouble Shooting. ................................................................... 20-30
Parts Break.............................................................................................................. 31-33
Parts Ordering ........................................................................................................................ 31
CTC705 Exploded View.......................................................................................................... 32
CTC Service Parts Listing....................................................................................................... 33
TABLE OF
CONTENTS

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OwnersManual-TileSaw-CTC705-Rev11-2023
Important warnings and pieces of advice are indicated on the machine with icons.
HAZARD ICONS
Fuel (gasoline) is extremely flammable, and its vapors can explode if ignited.
Store gasoline only in approved containers, in well-ventilated, unoccupied
approved areas, and away from sparks or flames. Do not fill the fuel tank while
the engine is hot or running. Do not start the engine near spilled fuel. Never use
the fuel as a cleanin
g
a
g
ent
Hot surface! Do not touch. Engine components can get extremely hot from
operation. To prevent burns, do not touch the engine or related parts while the
engine is running or immediately after it is turned off. Never operate the engine
with any heat shields or guards removed.
Keep all guards in place when operating any piece of equipment.
Moving parts can crush and cut. Keep hands, feet, hair, and loose clothing away
from all rotating parts.
Lethal Exhaust Gas: use only in well ventilated areas. Engine exhaust gases
contain poisonous carbon monoxide, which is odorless, colorless, and can cause
death if inhaled. Avoid inhaling exhaust fumes, and never run the engine in a
closed building or confined area.
Never tamper with the governor components of settings to increase the maximum
speed. Severe personal injury and damage to the engine or equipment can result
if operated at speed above maximum. Always obey the maximum speed rating of
blade.
Warning alert symbol. DO NOT LIFT THE SAW BY THE HANDLEBARS OR
CUTTING TABLE.
SAFETY
PRECAUTIONS

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OwnersManual-TileSaw-CTC705-Rev11-2023
Important warnings and pieces of advice are indicated on the machine with icons.
SAFETY ICONS
Read operator’s instructions.
Read OSHA and ANSI B7.1.
Visit the industry safety page:
www.safet
y
.UAMA.or
g
Eye protection must be worn.
Ear protection must be worn.
Protect
y
our lun
g
s a
g
ainst dust.
Hand protection must be worn.
Rotation direction of the blade.
Pump On Pump Off
SAFETY
PRECAUTIONS

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DUST AND SILICA WARNING
Grinding/cutting/drilling of masonry, concrete, metal, and other materials can generate dust, mists
and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory
disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks
associated with the particular process and/or material being cut or the composition of the tool being
used, review the material safety data sheet and/or consult your employer, the material
manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on
hazardous materials and make certain to comply with all product warnings and instructions for the
safe and effective use of the material being cut. California and some other authorities, for instance,
have published lists of substances known to cause cancer, reproductive toxicity, or other harmful
effects.
Control dust, mist, and fumes at the source where possible. In this regard use good work practices
and follow the recommendations of the manufacturer/supplier, OSHA/NIOSH, and occupational and
trade associations. Water should be used for dust suppression when wet cutting is feasible. When the
hazards from inhalation of dust, mists and fumes cannot be eliminated through engineering controls
such as vacuum and/or water mist, the operator and any bystanders should always wear a respirator
approved by NIOSH/MSHA for the material being cut.
CALIFORNIA PROPOSITION 65 MESSAGE
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contain chemicals known (to the State of California) to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica, from bricks and cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
ForAdditionInformationConsulttheFollowingSources:
http://www.osha.gov/dsg/topics/silicacrystalline/index.html
http://www.cdc.gov/niosh/consilic.html
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html
Use Approved:
Eye Protection Hearing Protection Respiratory
Protection
Head Protection
SAFETY
PRECAUTIONS
SAFETY
PRECAUTIONS
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1. Before mounting any blade on the saw, the blade should be inspected for any damage which might
have occurred during shipment, handling, or previous use.
2. The blade collars and arbors should be cleaned and examined for damage before mounting the
blade.
3. The blade must be properly fitted over the arbor with the relief side of the collars facing the blade.
4. The blade shaft nut must be tightened securely against the outside blade shaft collar.
5. The blade must be operated within the specified maximum operating speed listed on the blade.
6. Fill the water pan with water.
7. The blade guard must be in place with the nose guard down and locked when the saw is running.
8. The operator should wear safety glasses and any other appropriate safety equipment.
9. When starting the saw, the operator should stand away and to the side of the blade.
10.If for any reason the saw should stall in the cut, remove the material from the blade. Check the
outside blade shaft collar and nut for tightness. Inspect the blade for damage before restarting the
saw. Use caution when resuming a cut. Be certain that the blade is in alignment with the previous
cut.
11.Do not force the blade into the cut by pushing the material into the blade too fast.
SAFETY
PRECAUTIONS

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Machine Lifting Points
CTC705 Lift Points
The best lifting point is from the underside of the lip of the water pan which is highlighted with
GREEN arrows on both sides of the machine or at the front and back.
The CTC705 Tile Saw can easily be removed from the water pan so take care when lifting by
the Guide Rails highlighted with ORANGE arrows
DO NOT lift by the Cutting Table
DO NOT lift by the Cutting Head
DO NOT lift by the Blade Guard
DO NOT move or lift by pulling on the power cord
Always verify that the power is disconnected from the CTC705 before moving or lifting.
DONOTLiftby
CuttingTable
DONOTLiftbyCutting
HeadorBladeGuard
LiftHere
LiftHere
SAFETY
PRECAUTIONS

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OwnersManual-TileSaw-CTC705-Rev11-2023
1. A Powerful 1 HP brush motor makes cutting easier and
quicker.
2. The Automatic Thermal Overload Protection system
protects your saw from power surges and overheating.
3. The high fiber plastic water tray withstands even the
toughest jobs, yet it is extremely easy to remove and
install.
4. The saw is encased in a sturdy, durable steel frame,
optional equipped with folding stands with work bench for
easier operation.
5. Adjustable guide rails permit the user to align the saw
during installation.
6. The cutting alignment will not be affected by any water
tray maintenance.
7. The cutting table can be secured in place by tightening
the knob screw on the L-shaped transport retention plate.
8. The cutting rip guide is designed for both 90º square
cutting and 45º angle cutting.
9. The 705’s blade capacity is 6"~7"which provides a variety of blade usage.
10.Straight cuts can extend out to 17" in length and diagonal cut up to 12” in length.
CTC705 Specifications
CTC705
Maximum Cutting Length (mm) 17" (431)
Maximum Diagonal Cutting (mm) 12" (305)
Max Blade Size (mm) 7" (177)
Max. Depth of Cut (mm) 2-1/4" (57)
Blade RPM 6,000 RPM
Horsepower 1 HP (075kW) 115 volt
Motor Engine Type Carbon Brush
Electrical (Volts/Cycles/Phase) 115v/60Hz/1
Dimensions (mm) 30" (762) L x 19-3/4" (502) W x 17-1/2" (445) H
Cart Table size (mm) 14-1/4" (362) L x 15" (381) W
Pan Size (mm) 30" (762)
Weight (Kg.) 43 (19.5)
SPECIFICATIONS &
FEATURES

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Optional Accessories
UPC Description QTY Type Image
70184682710 RIP GUIDE45/90 CTC/YTM7 1 S
70184680905 WRENCH UNIVERSAL YTM1015 1 S
Optional Accessories:
70184643045 STAND WITH WORKTABLE OPT S
70184680897
MITER BLOCK
(For Miter Cutting Includes Mounting
Hardware)
OPT S
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70184680907 GUIDE ADJUSTABLE ANGLE GUIDE
(Includes Mounting Hardware) OPT S
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70184633009
GFCI PLUG NEMA 5-15P x NEMA 5-15R
(Connect to Power Supply then attach
machine or extension cord to GFCI for
additional operator protection)
OPT S
OPTIONAL ACCESSORIES

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Open the container, carefully lift the saw by the saw frame handles and place it on a flat, level
working area. Be certain that you have the following items before you discard the container.
• Saw
• Universal Wrench
• Polypropylene Water Tray
• Water Pump
• Ø7" Saw Blade
• Miter Block
• 45º / 90º Rip Guide
• Owner's Manual
Blade Guard Assembly
1. Remove the Blade Guard (1) and saw Blade package from the accessory box.
2. Lift the cutting head (2) from the insert style-foam that is designed to re-enforce strength to the
box.
3. Slide the cutting head through the rear support post’s shaft as shown in the lower diagram and
screw on the adjustment knob.
4. Slide the Blade Guard into the hex bolt (3) located at the rear of right side of the Electrical Control
Box (5) and fasten tightly using the knob screw (4).
5. Place the Ø7" blade onto the shaft, make sure that the directional arrow is pointing in the
direction of the shaft rotation. Lift up the Blade Guard, then fasten the blade tightly using the
outer Flange and Lock nut.
UNPACKING,
ASSEMBLY & SET-UP

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Blade Guard Assembly
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Folding Stand Assembly
1. The optional Folding Stand with Worktable ships ready to
use with no assembly needed.
2. Table Remove the folding stand from its box.
3. Swing the working bench up-right. Open the two legs and
place the work bench on top of the folding stand.
4. After the saw stand is completely assembled, place the
saw on top of the saw stand as shown in the image to the
right.
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UNPACKING,
ASSEMBLY & SET-UP

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Blade Installation
1. Raise the blade guard to the highest position and
tighten the blade guard adjustment knob.
2. Remove the blade shaft nut and outer flange.
3. Verify the direction of rotation of the Diamond Blade
and match it to the CTC705. NOTE: The Blade
Shaft of the CTC705 will rotate Counterclockwise
when looking at the blade collars.
4. Place the blade onto the shaft making sure that the
directional arrows are pointing in the direction of the
shaft rotation.
5. After making sure that the blade is firmly placed against the inner flange, secure it into place with
the outer flange and blade shaft nut.
With one hand hold the blade tightly and tighten the blade shaft nut with your free hand. Make
certain that the nut is firmly tightened with the wrench provided, but do not over-tighten!
6. Lower the blade guard and tighten the adjustment knob.
Warning: Only use the Ø6"~Ø7” blade for this saw. Setting smaller size of diamond blade may grab
the material being cut, causing damage and possibly injury.
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Water Pump Installation
1. Remove the water pump from the box.
2. Place the pump into the middle of the water
tray along its side so that the water outlet is
positioned horizontally. Connect the water
hose from the blade guard to the pump and
plug the power cord into the 3-prong
receptacle.
3. Fill the water tray so that the water intake is
fully immersed.
Water Pump Safety Precautions
Never operate pump without water on tray. Fill the water so that water intake is full.
• Be sure to connect the plug to a properly grounded receptacle to reduce risk of shock.
• Disconnect pump before attempting to use pump, to unclog or service the pump in any way.
• Be sure to support the pump during installation to prevent pump failure or damage.
UNPACKING,
ASSEMBLY & SET-UP
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CTC70 Electrical
Motor Specifications:
Voltage: 115-volt
Cycles: 60Hz
Amperage: 15 Amp
Horsepower: 1 HP
Watts: 735 watts
Motor RPM: 18,000 RPM
Electrical Motor Specifications
Recommendations:
• It is recommended that a 15 AMP CIRCUIT be used while operating this saw, for best
performance use a 20 AMP CIRCUIT. This will prevent any loss of power or interruption.
• Always plug saw as close as possible to the power source while
operating. This will allow you to receive optimum electricity.
Extension Cords:
Most motor trouble is the result of too small gauge or too long of extension cord. Cords must be
one piece and as short as possible. Cords should be no longer than shown on Table 3: Extension
Cord Maximum Length Chart (see above). Norton Construction Products is not responsible for
damage to motors due to the use of extension cords that are too small or too long.
Electrical Supply:
The CTC705 can only be used on a 115-volt 60 Hz 1 Phase circuit with a minimum of a 15-amp
breaker, for best performance use a 20-amp breaker. Before connecting the CTC705 to the
electrical supply, make sure the voltage is 115v. Connecting the CTC705 to voltages higher
than may result in motor damage and is not covered under any warranty.
Generator:
Using the machine with a generator that is less than the recommend output can result in motor
damage and is not covered under warranty. Only use with a generator that is capable of continuous
put of 4,000 w (4kW) at 20 amps or greater.
Table 3. Extension Cord Chart
Wire Gauge 115V Max Length
12 AWG 25' (7.6 m)
10 AWG 50' (15.2 m)
8 AWG 75' (22.8 m)
ELECTRICAL

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CTC705 Wiring Diagram
Circuit Breaker During Start Up or Not Cutting:
Verify that the power supply voltage matches the motor name plate voltage
Failure to run the motor on the proper voltage will damage the motor and is not covered under
warranty. Improperly wired motors are not covered under warranty.
Verify that the circuit breaker is correct for the machine and voltage being used
oAlthough the CTC705 can be used on a 15A circuit a 20A is recommend for best
performance.
Verify that the Extension Cord meets the requirements on See: Extension Cords page 18
Have a qualified Electrician verify that the Electrical Connections are correctly made.
If using a generator, verify that it meets the minimum requirements See: Generators on page 18
Remove the extension cord from the machine and connect the machine directly to the power supply, if the
problem disappears the issue is low voltage due to the extension cord being too thin of gauge, too long,
spliced together, or a combination of all.
Change power source if the problem disappears the issue is with the original power source (Low voltage,
low amperage breaker, or damage breaker)
Most motor issues are due to low voltage, under rated circuit breakers, and or extension cord issues.
Circuit Breaker Trips while cutting: - This is an issue with the Blade or Cutting Method being used or too
long/thin extension cord or extremely low voltage at the machine.
Verify that the Blade Being used is correct for the material being cut
Verify that the Blade is properly exposed
Verify that the Blade is installed properly
GENERAL ELECTRICAL
TROUBLE SHOOTING

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OwnersManual-TileSaw-CTC705-Rev11-2023
Verify the cutting method. Forcing the Blade into the material is a sign that either the Blade is NOT correct
for the material being cut or an inexperienced operator. Let the Blade and Machine work for you do not
work for the Blade and Machine.
If cutting hard materials do not use General purpose blades. General purpose blades are designed to cut
multiple soft to medium hardness materials and will not preform properly when cutting harder bricks,
pavers, or other building materials. In correct blade usage is the number one root cause for motor issues.
If you need assistance choosing the correct blade for the material being cut, contact customer service at 1-
800-554-8003.
Verify Extension Cord Length and Gauge See: Extension Cords page 18
Verify voltage at the machine must be 115v
Overload Protector (Thermal) Trips – This is a sign of Low Voltage, Incorrect Blade for Material being cut, or
forcing the Blade through the material.
Verify Voltage at the machine!
Verify that the Extension Cord meets the requirements on See:Power Supply page 18
Verify the cutting method. Forcing the Blade into the material is a sign that either the Blade is NOT correct
for the material being cut or an inexperienced operator. Let the Blade and Machine work for you do not
work for the Blade and Machine.
If the Overload Protector trips immediately when the unit is turned on this is a sign of extremely low voltage
or damage Overload Protector.
Clean Motor by blowing out the fan cover with compressed air
Check the Motor for a damaged
To reset the Overload Protector (Thermal) let the motor cool down for 5 to 10 minutes and then press the
Thermal Overload Protector to reset. The Thermal Overload Protector will not reset unit the unit has fully
cooled.
Electrical Trouble Shooting
Verify voltage to the motor 115v/60 Hz/1 Phase
2. Verify extension cord See: Extension Cords page 18
3. What is the motor doing when switch is turned on (nothing, humming, tries to turn on but shuts
off, tripping of circuit breaker) It could be a dirty air filter, a faulty start, or a tripped/damage
power supply circuit breaker.
Nothing happens when the power switch is turned on:
a) No power
b) Tripped Power Supply Circuit Breaker
c) Tripped Overload Protector on machine (see: Overload Protector (Thermal)
Tips page 18.
Humming or strange noises from motor or gear box:
a) Damage motor or gear box. Most damages are from not using air filters, or not
cleaning and replacing dirty air filters
b) Water in the motor
Tries to turn on but shuts off:
a) Power supply Circuit Breaker verify if correct see Power Supply page 18
b) Too long or thin extension cord see Extension Cords page 18
GENERAL ELECTRICAL
TROUBLE SHOOTING

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OwnersManual-TileSaw-CTC705-Rev11-2023
c) Overload Protector (Thermal) issues see Overload Protector (Thermal) Tips
page 17.
d) Low voltage at the machine see Power Supply page 18
Tripping of Circuit Breaker:
a) If tripping while starting machine
Circuit Breaker issue: weak, damage, to low amperage
b) If tripping while cutting any material:
Incorrect blade for the material being cut.
5. What are you cutting?
6. Wet/dry?
If cutting dry give the blade a chance to cool off and breath. The heat will build up and can
affect the performance of the motor as the blade lose tension.
7. What blade is being used?
Use the correct blade for the material being cut.
9. What cutting method is being used. Change cutting methods.
9. May need to go to Authorized Service Center to diagnose and repair
GENERAL ELECTRICAL
TROUBLE SHOOTING

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OwnersManual-TileSaw-CTC705-Rev11-2023
Operation
The CTC705 tile saw is designed to cut tiles, stones, masonry products, bricks, and pavers up
to 18” x 18” x 1-3/4”. The CTC705 should always be used wet if dry cutting use only blades
designed for dry cutting and follow all OSHA requirements for dry cutting.
1. Read and understand this manual.
2. Follow all includes safety warnings, warnings on the machine.
3. Ensure that all personal around the work area are wearing proper PPE.
4. Place the CTC705 on a flat, clean surface or if using the Optional Folding Stand with
Worktable verify that the area is flat and clear of any obstructions (the CTC705 water
pan will sit into the pocket on top of the Folding Stand).
5. Verify that the Cutting Table moves freely on the Cutting Table Rails.
6. Verify that the correct blade is being used for the material to be cut.
7. Verify that the Blade is installed correctly. See Blade Installation page 16 for details.
8. Verify that the Blade Guard is secured to the CTC705.
9. Inspect the machine for any damage. If the
machine is damaged or any parts are missing do
not use.
10. Inspect the CTC705 power cord and Water Pump
Cord for damage.
11. Fill the water pan with water and verify that the
water pump intake is submerged.
12. Connect the CTC705 to the power supply
13. Adjust the cut depth to the required depth and fully
tighten the Cutting Head Locking Knob.
14. Place the material on the worktable where the cut
is required.
15. Unlock the Cutting Table so that it can roll freely
16. Turn on the CTC705 Power Switch
17. Let the motor run for a minute or two and check the water flow
18. Hold the tile against the Back Stop on the Cutting Tile while keeping all fingers, hands,
and body parts away from the blade
19. Slowly move the material into the blade by pushing the Cutting Table towards the
blade.
20. Allow the blade to cut into the material and slowly push the material through the blade
with an even smooth force all while watch the cut line, water supply, and ensuring all
body parts are not in the path of the blade
21. When the blade is approximately 3/8” (10mm) from the end of the material slow the
feed speed to reduce chipping.
22. When finished cutting turn off the machine.

CuttingHeadLockingKnob
CuttingHead
LockingKnob
OPERATION

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OwnersManual-TileSaw-CTC705-Rev11-2023
Additional Cutting Features
Cutting Table
The Cutting Table features an adjustable ruler guide (1) enable easy aligning and
measuring of cuts. The Ruler Gide can be removed for longer tiles and finetuned to
ensure accurate measurements of any tile (loose the attachment screws and move left
or right to align the center of the blade with the “0” mark in the Ruler guide then tighten
the hardware.
The Cutting Table also features 45° marks in the form of lines for quick angle cuts.
The included Guide-A-Cut (3) provides a surface for cutting multiple tiles at the same
length by simply lining up the material being cut with the appropriate pre-marked lines
(3) on the cutting table. In addition, the wing nut in the Guide-A-Cut can be moved to
the opposite end to allow for 45° cutting. See the section “Guide-A-Cut” below for
additional information.
The 15”x18” cutting table provides more support during larger cutting jobs.
Guide-A-Cut
1. Set the Guide-A-Cut (3) by positioning it on the desired dimension and tighten the wing
nut. Make sure that the rip guide is firmly tightened to avoid slippage. The rip guide can
be used for 90º rip cuts and 45º angle cuts from both the left and right side. (Note the
straight and 45º angled slits on the bottom of the rip guide.)
2. After the Guide-A-Cut is positioned for the desired cut, place material flat against the rip
guide and the measurement rail. For 45º rip cuts, place the corner of material in the
open slot of the measurement rail.
3. Simply line up the material being cut with the appropriate pre-marked lines on the
cutting table.
4. Now you are ready to make your cut.
OPERATION

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OwnersManual-TileSaw-CTC705-Rev11-2023
Miter Cuts
1. For miter cuts, place the lip of the miter block on the Ruler Guide, with the threaded
knobs facing you.
2. Tighten the threaded knobs to secure the miter block in place.
3. Place material onto miter block and you are ready to cut.
Cutting Depth
The recommended cutting depth is to have the bottom of the diamond blade approximately
¼" below the cutting table surface.
The CTC705 is designed with a 1-½” ~1-¾” clearance between the top of the cutting table
and the blade trough.
Warning: Only use either Ø6" or Ø7" blades for this saw. Using a smaller size diamond blade
may grab the material being cut instead of cutting it, causing damage and possibly injury.
OPERATION