SAKI BF-Sirius User manual

[SJ241DCM1-02E]
BF-Sirius
Manual

BF-Sirius
Manual
• Foreasierunderstanding,someoftheguresandphotographsincludedinthismanualmaybeslightlydifferentfromtheactualobjectsdepicted.
• Forimprovementandenhancementpurposes,thephysicalappearanceandspecicationsfortheproductaresubjecttochangewithoutnotice.
• Allbrandnamesandproductnamescontainedinthismanualaretrademarksorregisteredtrademarksoftheirrespectivecompanies.
• SakiCorporationhascopyrightofallthecontentsinthismanual.Nopartofthismanualmaybereproducedintoanyformwithoutpriorwritten 
 consentofSakiCorporation,andbeusedforimproperpurposesoftheManual.
Copyright©2011SakiCorporation.AllRightsReserved.PrintedinJapan.
Notationsusedinthismanual
Notation Meaning
DANGER
“DANGER” indicates an imminently hazardous situation which could be threat to life or cause
seriousinjury.
WARNING
“WARNING” indicates a potentially hazardous situation which could be threat to life or cause
seriousinjury.
CAUTION
“CAUTION”indicatesapotentiallyhazardoussituationwhichcouldresultininjuryorequipment
(includingperipheral)damage.
NOTE
“NOTE”indicatesanadviceonoperation.
SakiCorporationBF-SiriusManual(OriginalInstructions)
DocumentDisclaimer
Firstofall,thankyouforpurchasingtheproductofSakiCorporation.
Beforeusingtheproduct,pleasereadthismanualcarefullytogetherwiththesuppliedmanualsto
ensuretheprolongedlifewiththeproperhandlingandtheoperationofthissystem.

BF-Sirius
Manual
Precautions for Safety
For the safe usage of the product, the items which should be handled with extra care are indicated as
indicationsandsymbolslistedbelow.Pleasemakesurethatyouunderstandthemwellbeforestartusing
theproduct.
WARNING
Ignoring this indication and the wrong handling could be threats to life or cause serious
injury.
CAUTION
Ignoringthisindicationandthewronghandlingcould causepersonalinjuryorproperty
damages.
Thissymbolindicatestheprohibitionitems.
Thissymbolindicatesactionsmustbetaken.
Thissymbolindicatesthattouchingtheitemswiththissymbolcouldresultinpersonalinjury.
Thissymbol indicates thepresence of arotating orspinning object whichcould damage
things.
Thissymbolindicatesthepotentialdangerofelectricshock.
WARNING
Toavoidelectricshockorre,andtoensuresafety,donotdisassemble,repair,ormodify
themachine.
Theequipmentshouldnotbeinstalledinaplacesubjecttofumes,steam,highhumidity,or
dustparticles.Usingthesysteminanenvironmentinviolationoftheoperatingconditions
describedintheManualcancausereorelectricshock.
Toavoiddamagetothecable,thefollowingactionsshouldneverbeperformed:bendingthe
cordbyforce,pullingthecord,orplacingitnearheatingequipment.
Toavoidelectricshockorre,damagedpowersupplycords,orlooseoutletsshouldnotbe
used.
Toavoidelectricshockorre,thevoltageshigherorlowerthantheindicatedpowersupply
voltageshouldnotbeused.
Toavoidelectricshockorre,powersupplycordsotherthanthosedesignatedshouldnotbe
used.
Toavoidsystemmalfunctionorunexpectedaccidents,themountedcovershouldneverbe
opened.
Donotcoveruptheinletofthismachine.Anddonotinsertaforeignsubstance.Iftheinlet
iscoveredup,aninsidewillbelledwithheatanditcouldcausereorfailure.
Insertpowersupplycordinoutletrmly.
Whenwater,aforeignsubstanceetcgoesintotheinside,rstofall,shutoffthepower
supply,andextractthepowersupplycordandconnectioncableofthemainmachine.
PleasecontactSakiCorporationorourrepresentatives.
Whendiscardingthethismachine,complywithlocalregulations.

BF-Sirius
Manual
CAUTION
ThismachineistheInspectionSystemforPrintedCircuitBoards.Donotputobjectsother
thanaPCBonthescantableitmayresultinmalfunction.
Donotputthemachineonaplacewithmuchvibrationorshock.
Also,donotputitonanunstableplacelikeashakytableandaleaningplace.
Objects should not be placed on the system. Objects falling off the system can cause
accidents. Such objects can also damage the system exterior and affect the system’s
inspectionperformance.
To avoid system malfunction or accidents, operations not described in the operating
instructions should not be performed.Any problem caused by action in violation of the
aboveitemisnotcoveredbythewarranty.
Incaseofliftingthismachine,pleasesupportrmlybytheequipmentsoleplate.
Thereisnointensitywhichcanbeequaltocarryinginacover.
Beforeundertakinganyreplacementofpartsormaintenanceservicing,ensuresafetyby
performingthefollowingprocedures:
・Toavoidelectricshock,turnoffthecircuitbreaker.
・Toavoidburnsorinjury,lettheelectriccomponentsandunitscooldownsufciently.
Donotputahandoranyobjectinthedrivensectionduringthemachinerunning.
Itmayresultinpersonalinjury.
To avoid malfunction or accidents, do not touch any system internal structure with the
exceptionofcomponentsdescribedinthismanual.
Connectthegroundlead(topreventelectricshockintheeventofcurrentleakage)ofthe
powerplugtooneofthefollowingitems.
・Groundterminalofpoweroutlet
・Installed(TypeA-D)groundterminal
・Pipepermittedasthegroundedobjectbywaterworksdepartment
Withthepowersupplyturnedon,pleasedonotmovethemainmachine.
Itmayresultinelectricshockorpersonalinjury.
Toavoidelectricshock,donottouchthepowersupplycordwithawethand.
Front View Rear View
1.
2.
1
WARNING
Injurycanresultifngersorhandsarecaughtbetweenthescan
tableandbaseorbetweenthemotorandballscrew.
Althoughareasensorisoperatedasassistdeviceforsafety,donot
touchtheunitwhenthemachineisrunning.Besuretoturnoffthe
earthleakagebreakerbeforeservicingtheunit.
2
WARNING
Voltagehazard.Riskofelectricshock.
Unplugthepowersupplycordbeforeopeningthecover.

BF-Sirius
Manual
Product Overview and Features1 ................................. I-2
ProductOverview1.1 ........................................................................I-2
Features1.2 ......................................................................................I-2
SystemStructure1.2.1 ................................................................I-2
LightingandImageAcquisition1.2.2 ...........................................I-2
ExpandingWholeBoardImageonMemory1.2.3 .......................I-2
InspectionDataManagementwithInspectionLibrary1.2.4 ........I-2
Product Conguration2 ................................................ I-3
ExternalView2.1 ..............................................................................I-3
NameandFunctionofEachUnit2.2 ................................................I-3
ProductExternalView2.2.1 .........................................................I-3
InternalView2.2.2 .......................................................................I-4
PositionofSensorUnits2.2.3 ......................................................I-6
Operation3 .................................................................... I-7
EmergencyStop3.1 ..........................................................................I-7
EmergencyStopSwitch3.1.1 ......................................................I-7
Area Sensor3.1.2 ........................................................................I-8
SystemActivation3.2 ........................................................................I-9
SystemPre-bootCheck3.2.1 ......................................................I-9
TurnontheMachine3.2.2 ...........................................................I-9
TurnonthePCandStarttheInspectionSoftware3.2.3 ...........I-10
CheckbeforeStartInspection3.2.4 ...........................................I-11
SystemShutdown3.3 .....................................................................I-12
QuittheInspectionSoftware3.3.1 .............................................I-12
CheckatClosingofWork3.3.2 .................................................I-14
LongTermSystemShutdown3.3.3 ...........................................I-14
SelectInspectionData3.4 ..............................................................I-15
Loading/UnloadingaPCB3.5 .......................................................I-17
GuideWidthAdjustmentMethod3.5.1 ......................................I-17
PCBLoading/UnloadingMethod3.5.2 .....................................I-17
WindowDetails3.6 ..........................................................................I-18
OperationFlow3.7 ..........................................................................I-19
ManualMode3.8 .............................................................................I-20
OperationProcedureofManualMode3.8.1 ..............................I-20
InspectionMethodofManualMode3.8.2 ..................................I-20
AutoMode3.9 .................................................................................I-21
OperationProcedureofAutoMode3.9.1 ..................................I-21
InspectionMethodofAutoMode3.9.2 ......................................I-21
FalseCallDetection3.9.3 ..........................................................I-24
BasicFunctionalItems3.10 .............................................................I-27
Operation
TableofContents

BF-Sirius
Manual
Machine Installation1 .................................................III-2
ToolsRequiredintheInstallationProcess1.1 ................................III-2
UnpackingandInstallingtheMachine1.2 .......................................III-2
ItemstobeVerifiedatUnpacking1.2.1 .....................................III-2
InstallationCondition1.2.2 .........................................................III-3
RemovetheFixingPlate1.2.3 ...................................................III-3
DevicesConnection1.2.4 ..........................................................III-4
Product Specications1 .............................................IV-2
Maintenance and Service2 .........................................IV-4
MaintenanceandService2.1 ......................................................... IV-4
AfterSalesService2.1.1 .......................................................... IV-4
ProductWarranty2.1.2 ............................................................. IV-4
MaintenanceCheckService2.1.3 ............................................ IV-5
Others2.1.4 .............................................................................. IV-5
CustomerSupportContacts2.2 .................................................... IV-5
Information on Terms of Use3 ...................................IV-6
EC Declaration of Conformity4 ...................................IV-8
Installation
TableofContents
Specication/
CustomerSupport
TableofContents
Maintenance1 ..............................................................II-2
MaintenancePrecautions1.1 ...........................................................II-2
HowtoRemoveExternalCover1.2 .................................................II-2
CleaningOpticalSystem1.3 ............................................................II-3
PreparationsforOpticalPartsCleaning1.3.1 .............................II-4
CleaningShadingSheet1.3.2 ....................................................II-5
CleaningDiffuser1.3.3 ...............................................................II-5
CleaningLightControlFilm1.3.4 ................................................II-7
CleaningTelecentricLens,Mirror,andCameraLens1.3.5 .......II-8
Greasing-up1.4 ..............................................................................II-11
Adjustment, Replacement, and setting of Main Parts2 ..II-13
SensorAdjustment2.1 ...................................................................II-13
TypeA:DogSensor2.1.1 .........................................................II-13
TypeB:ReflectiveBoardSensor2.1.2 .....................................II-13
TypeC:FiberopticSensorAmplifier2.1.3 ................................II-14
MaintenanceParts2.2 ...................................................................II-14
ReplacementofLEDLighting2.2.1 ..........................................II-15
BoardSettingsandMotorDriverSettings2.3 ................................II-16
ImageProcessingBoard2.3.1 ..................................................II-16
OptionSignalBoard2.3.2 .........................................................II-16
ScanMotorDriver2.3.3 ............................................................II-17
ElectricalConnectionDiagram2.4 .................................................II-18
SafetyCircuitDiagram2.5 .............................................................II-20
Backup3 .....................................................................II-21
BackingupinE:Drive3.1 ..............................................................II-21
BackingupinC:Drive3.2 ..............................................................II-21
ExternalBackup3.3 .......................................................................II-21
Troubleshooting4 .......................................................II-22
FailuretoOperateNormally4.1 .....................................................II-22
Error/WarningMessage4.2 .........................................................II-24
Maintenance
TableofContents

I-1
BF-Sirius
Operation Manual
Operation Manual

I-2
BF-Sirius
Operation Manual
1 Product Overview and Features
1.1 Product Overview
ThisproductisBenchtophigh-speedAutomatedOpticalInspectionsystemthatacquiredetailimageofa
PCBinonepassbyusingalinescansensorcameraandstoreallinformationembeddedintheimagesin
acomputer memory to conduct high speed inspection andjudgementbyemployingSakioriginalimage
processingtechnology.
BF-SiriuscanbeusedinanystageofPCBmanufacturingprocessfrommanualmountingtoautomated
post-print,post-mount,aswellaspost-ow/reowinspections.
1.2 Features
1.2.1 System Structure
ThisiscompactandeasytouseBenchtopHighSpeedAutomatedOpticalInspectionsystem.•
ThemachineequippedwithnewlydevelopedCCDcameraandilluminationlightingtorealizehigh
throughputforscanofLsizeboard(460(W)×500(L)mm)withinapproximately10seconds.
TheclearanceofPCBfrom40mmfortopsideand60mmforbottomsideisnewlydesignedto•
enablehandlingPCBsmountedwithverytallcomponents.EvenifthePCBwarpageisapproximately
2mm,topsideclearancestillallows38mmcomponentheightfromPCBsurface.
1.2.2 Lighting and Image Acquisition
SwitchingbetweenthreedifferentLEDlighting,• TopLight (Coaxial Overhead illumination), Side
Light, and LowLight,enableacquiringthreekindsoftheimagesonlyinonepass.
Byusinglinesensorcamera,thesystemachievehighdenitionimagesof• 18μm.
Shadingtechnologycompensatesimagebrightnessautomaticallysothatitwillalwaysbeunder•
thesameconditions.
Thetelecentriclensopticsincreasesinspectionaccuracy.Bythisaccuracyimprovement,virtually•
distortionfreeimagescanroutinelybeacquired.
1.2.3 Expanding Whole Board Image on Memory
Withlinescantechnology,imagedataofentireboardcanbestoredinthememory,ratherthan•
partial area images, and therefore all essential operations including inspection data creation,
judgementwithalgorithmicroutines,canbeimplementedatveryhighspeed,effectivelyshortening
tacttime.
Imagedataoncestoredinmemoryarekeptuntilthenextimageisscanned,sothereisnoneed•
torescantheimageeverytimeforedition,orinspectionpurposes.
1.2.4 Inspection Data Management with Inspection Library
ImagecanbeacquiredwithexactsameilluminationconditionsanywhereonthePCB.Oncethe•
componentdataisregisteredasalibrarydata,itcanberetrievedagainforsimilarcomponents,
thussimplifyinginspectiondatacreation.Incasethesamecomponentsaremountedondifferent
PCBconditionsarenotidentical,thelibrarydataofthecomponentmaynolongerbeapplicable,
thusmightrequiretoappenditasnewentryintothelibrary.

I-3
BF-Sirius
Operation Manual
2 Product Conguration
2.1 External View
1280 mm
800 mm
600 mm
Front View Side View
ExternalViewFigure 2-1
2.2 Name and Function of Each Unit
Thissectiondescribesnamesandfunctionsofeachunit.
2.2.1 Product External View
Heredescribesexternalviewofthemachineandfunctionofeachunit.
SW03
SW04
SW02
BK01
EC04
SW01
LU01
PT01
EC06
EC05
Front View
Top View Rear View
ProductExternalViewFigure 2-2
No. Name Function
BK01 Earthleakagebreaker Circuitbreakerforpowersupplyconnectionandearthleakage.
EC04 PowerInlet ACpowerconnectorinlet.
EC05 PowerOutletforPC AoutlettosupplypowerforPC.
EC06 PowerOutletforLCDMonitor AoutlettosupplypowerforLCDmonitor.
LU01 PowerLamp Turnonthemachineandthelamplightson.
SW01 MainBreaker Breakerwhichregulatesthepowersupply.POWERstandformainbreaker.
SW02 StartSwitch Used inAuto Mode. Push this switch after unloading / loading PCB and start
scanningandinspection.STARTstandforstartswitch.
SW03 EmergencyStopSwitch
Whenthemachineneedsemergencystop,pushthisswitchtostopinspectionat
once.Enablethescantabletomovemanually.
EMERGENCY STOP standforemergencystopswitch.
SW04 ResetSwitch Releasetheemergencystopstatus.RESETstandforresetswitch.
PT01 NamePlate Machinespecicationisdescribed.
NameandFunctionofEachUnitTable 2-1

I-4
BF-Sirius
Operation Manual
2.2.2 Internal View
Hereillustratesanddescribesthepositionandfunctionsofeachunitsofinternalmachine.
CP01
CP02
CP03 FN01
FN02
MC06-02
MC06-01
FN05
FN04
FN03
MC01
MC02
MC03
MC04-02
MC05
MC04-01
MR01
NF01
PB19-01PB19-02
PB20
PB21-01PB21-02
EC07
MD01PB17 PB24
PB23
PS03PS02
PS04PS01TB01
Internal Left Side View
Internal Top Layer View
Internal Rear View
Bottom Layer View
Internal Right Side View
InternalViewFigure 2-3