Salamander Pumps CTFORCEU User manual

SKELECT07 ELECT & MECH
WARNING! ENSURE PUMP IS ISOLATED FROM
ELECTRICITY AND WATER SUPPLY. IF IN
DOUBT CONSULT A COMPETENT
TRADESMAN.
Pump should be serviced in horizontal
position with couples disconnected and water
and electricity supply isolated.
DO NOT RUN PUMP DRY. ALLOW WATER TO
FILL PUMP TO LUBRICATE SEALS BEFORE
STARTING. CHECK FOR LEAKS DURING TEST
BEFORE BEING SATISFIED PUMP IS OK
PLEASE NOTE:
By using the parts included in this pack to repair your pump, you will
be invalidating any warranty you have on the pump.
Returns:
If you need to return this pack for any reason please ensure the
original packaging and these instructions leaflets are returned also.
If you have any questions or queries regarding this spares pack or
any other pump related questions please contact us.
UK:
Salamander Pumped Shower Systems Limited
Unit 2c, Colima Avenue Enterprise Park West
Sunderland SR5 3XE
Tel: [phone]
Email: [e-mail]
Eire:
MTA agencies Ireland Fearn House,
Unit 4 Jamestown Business Park
Jamestown Road Finglas,
Dublin 11
Tel: [phone]
Email: [e-mail]
Salamander Pumps Shower Systems Limited
Unit 2c Colima Avenue, Enterprise Park West,
Sunderland, SR5 3XE
Telephone: [phone]
Facsimile: 0191 548 4445
Email: [e-mail]
www.salamanderpumps.co.uk
Instructions VIDEOLINK:
INTRODUCTION
CT HUXTRA/CT FORCEU/BathroomU
(All Universal Variants)
Tools required :
•PZ2 Screwdriver
•7mm Deep Socket
•Long nose Pliers
•Snips
•7 mm OE Spanner
•M6 Allen bit/Wrench
•2mm Flat Screwdriver
Parts in Service kit:
•Float- PFLOAT(26) x 2
•NRV - CNRVPL01 (3) x 2
•Hall effect sensor HE - EHALLE05 (19) x 2
•Cable Tie- FCABLE01(22) x 2
•Interface -EPCBUN05 (5) x 1
•Vessel Washer - F washe06 - (25) x 1
•JB Lid Screw- FScrew11 - (8) x 3
•M6 x 20 SS Cap Screw -FBOLTM13- (21)x6
•M6 Spring Washer- FWASHE03 -(20) x 6
•O Ring 59.6mm x 2.4mm- SORING 17- (18) x 2
(Blue) EPDM
•Filter washers (30) x 2
•Rubber Flat washers (29) x 2
Document SSI.10 December15. Issue 1

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8
4
29
19
6
15
3
26
7
18
12
20 21
SKELECT07 SERVICE INSTRUCTIONS:
10
CTBATHROOM
motor end CTFORCE motor
end
Motor live (light brown)
Mounting hole
Mains live (Brown)
Mains Neutral (Blue)
Left Hall effect
Right Hall effect
Pressure switch
24
25
1. Remove Non Return Valve (NRV) (3 ) noticing its orientation using long nosed pliers and discard.
2. Remove float (26) noticing its orientation. Discard.
3. Remove pressure vessel(24) and vessel washer (25)
4. Remove Junction box (JB) box lid screws (8) using PZ2 driver and discard.
5. Repeat above steps for opposite pump side.
6. Remove JB lid (4) and retain.
7. Disconnect Hall Effect sensor (19) "HE" lead from PCB(15)
8. Snip cable tie that secures HE lead loom.
9. Remove 3 off M6 Cap Screws (21) and spring washers(20) and discard.
10. Using a 7mm OE Spanner push in Carstick 6mm bi pass tube (10) retaining ring and remove Pinlet
(12) leaving bi pass connected to the manifold (5)
11. Remove HE (19) from its housing (23) noting position
12. Remove and discard black O ring (18).
13. Fit new BLUE BOR (18) ensuring it’s not rolled and is flush. Engage Pinlet carstik (12) onto bi pass
tube and press into place ensuring level, O ring is sealed and HE sensor is secure in its housing.
14 Fit 3 off new spring washer (20) and M6 cap screw (21) and secure in clockwise stages to 2.3Nm
max. M6 allen wrench.
15. Repeat for opposite pump side if required.
16. Disconnect mains, motor and pressure switch cables noting their orientation.
17. Remove M4 Nut(7) and M4 washer(6) using 7mm deep socket. Remove earth cable from earth
stud.
18. Remove interface PCB (15)
19. Reconnect Pressure switch cables( PX Switch has no polarity ) as per diagram. Ensure cables are
routed via Junction box base .
20. Fit new PCB interface.
21. Reconnect Earth cable.
22. Secure with M4 Nut / washer to 1.95Nm +/- 0.15
23. Repeat for other side if required.
24. Reconnect both HE sensors , mains ,motors cables as per diagram. Ensure cables are routed via
junction box base cable slots and secured with cable ties (22)
25. Insert Float (26) into inner until it stops, in the same orientation as removed ,ensuring the magnet
faces the HE sensor
26. Insert NRV to stop position.
27. Repeat above steps for opposite pump side.
28. Refit Junction box lid checking no cables are trapped.
29. Resecure JB lid screws to hand tight.
30. Refit Pressure vessel and new vessel washer.
31. Reconnect couplers ensuring filter (30) and rubber washers (29) are seated correctly.
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5