SAMES KREMLIN E Dispense L1K User manual

INLET VALVE
Equipment reference
155.802.000
User manual 582112110
2021-07-29
Index F
Translation of the original instructions
SAMES KREMLIN SAS
13 Chemin de Malacher
38240 Meylan
www.sames-kremlin.com
33 (0)4 76 41 60 60

Any communication or reproduction of this document, in any form whatsoever, and any exploitation or
communication of its contents are prohibited, except with the express written consent of
SAMES KREMLIN.
The descriptions and features contained in this document are subject to change without notice.
© SAMES KREMLIN 2021

Contents
3
Contents
Contents ................................................................................................................................................. 3
1Safety instructions.......................................................................................................................... 5
1.1 Personal safety ............................................................................................................................ 5
2Environment ................................................................................................................................. 13
3Presentation of the material ....................................................................................................... 14
3.1 Equipment dimensions.............................................................................................................14
4Technical characteristics and performances.......................................................................... 15
4.1 Technical characteristics.........................................................................................................15
5Installation .................................................................................................................................... 16
5.1 Connections...............................................................................................................................16
5.2 Storage........................................................................................................................................17
6Commissioning ............................................................................................................................ 18
6.1 Prerequisite for commissioning ...............................................................................................18
7Using the product ........................................................................................................................ 19
7.1 User Settings ...............................................................................................................................19
7.2 Safety in production.................................................................................................................19
7.3 Possible symptoms of faults / Causes of faults / Remedy to be applied - rapid
operation ................................................................................................................................................20
8Maintenance ............................................................................................................................... 21
8.1 Preventive Maintenance Plan................................................................................................22
9Disassembly / reassembly operations...................................................................................... 24
9.1 Changing the cartridge ..........................................................................................................25
9.2 Mounting the cartridge ...........................................................................................................27
9.3 Changing the seat....................................................................................................................33
9.4 Mounting the seat.....................................................................................................................36
9.5 Changing the needle ..............................................................................................................39
9.6 Mounting the needle ...............................................................................................................44
10 Spare parts ............................................................................................................................... 53
10.1 Doseur E dispense L1K ..............................................................................................................53

4
Evolution table of the
document
Recording revisions
Editor
Object
Revision
Date
Aimed by
F SEGUIN Valve B - Draft -
beta test
Week 45/2019 B Batllo
F SEGUIN Valve C - Beta test Week 09/2020 B Batllo
F SEGUIN Valve D - Beta test Week 24/2020 B Batllo
F SEGUIN Valve E Week 46/2020 B Batllo
F SEGUIN Valve F Week 09/2021 B Batllo
Dear customer, you have just purchased your new equipment and
we thank you for it.
We have taken the utmost care, from design to manufacture, so that
this equipment gives you complete satisfaction.
For a good use and an optimal availability, we invite you to read this
manual carefully before commissioning your equipment.
Supplementary notice
Designation
Reference
E-dispense L1K shotmeterer 582111110-EN
Note: Consult the shotmeter and heating block
supplementary manuals separately before using the
system.

Safety instructions
5
1Safety instructions
1.1 Personal safety
Overview
Read all operating instructions and device labels carefully
before putting the equipment into service.
Personnel using this equipment must have been trained in its use.
The workshop manager must ensure that the operators have fully
understood all the instructions and safety rules of this equipment and
other elements and accessories of the installation.
Misuse or operation can cause serious injury. This material is for
professional use only. It must be used only for the purpose for which it
was intended.
Do not modify or transform the material. Parts and accessories must
only be supplied or approved by SAMES KREMLIN.
The equipment must be checked periodically. Defective or worn parts
must be replaced.
Never exceed the maximum working pressures of the equipment
components.
Always respect the laws in force regarding security, fire, electricity of
the destination country of the equipment.
Only use products or solvents compatible with the parts in contact
with the product (see product manufacturer's technical data sheet).

Safety instructions
6
Meaning of the pictograms
Danger pinching,
crushing
Danger moving
parts
Danger: high pressure
Risks of product
emanation
Danger: hot parts or
surfaces
Danger: flammability
hazard
Danger: electricity
Risk of explosion
Danger (user)
Glasses required
Gloves required
Grounding

Safety instructions
7
Security devices
Attention
Guards (motor cover, coupling guard, housings, ...) are
installed for safe use of the equipment.
The manufacturer can not be held responsible for any bodily
injury as well as failures and / or damage to the equipment
resulting from the destruction, the occultation or the total or
partial removal of the protectors.
Never exceed the maximum working pressures of the
equipment components.
Pressure hazards
Safety requires that a decompression air shutoff valve be mounted on
the pump motor supply circuit to allow trapped air to escape when
the supply is shut off.
Without this precaution, the residual air from the engine may cause
the motor pump to operate and cause a serious accident.
Similarly, a product purge valve must be installed on the product
circuit in order to be able to purge it (after shutting off the engine air
and its decompression) before any intervention on the equipment.
These valves should remain closed for air and open for the product
during the procedure.

Safety instructions
8
Injection hazards
"HIGH PRESSURE" technology requires the utmost care.
Operation can cause dangerous leaks. There is a risk of product
injection into exposed parts of the body, which can lead to serious
injury and the risk of amputation:
An injection of product into the skin or other parts of the
body (eyes, fingers ...) must be treated urgently by
appropriate medical care.
Do not look at the gun nozzle when it is under pressure.
Never direct the jet to another person.
Never attempt to stop the jet with the body (hands, fingers
...) or with rags or similar.

Safety instructions
9
Fire hazards, explosion,
electric arc, static
electricity
Improper grounding, insufficient ventilation, open flames or sparks can
cause an explosion or fire which could result in serious injury.
To avoid these risks, especially when using pumps, it is imperative:
to connect the equipment, the parts to be treated, the cans
of products and cleaners to the ground,
to ensure good ventilation,
keep the work area clean and free of rags, papers, solvents,
do not operate electrical switches in the presence of vapors
or during removal,
immediately stop the application in the presence of arcs,
store all liquids outside the work areas.
use products whose flash point is as high as possible to avoid
any risk of formation of flammable gases and vapors
(consult the product safety data sheets).
to equip the drums with a lid to reduce the diffusion of gases
and vapors in the cabin.
It is forbidden to pump explosive materials
Hazards
toxic products
Toxic products or vapours can cause serious injury through contact
with the body, in the eyes, under the skin, but also by ingestion or
inhalation. It's imperative :
to know the type of product used and the dangers it
represents,
store the products to be used in appropriate areas,
contain the product used in the application in a container
designed for that purpose,
evacuate the products in accordance with the legislation of
the country where the equipment is used,
to wear protective clothing designed for that purpose,
wearing goggles, hearing protectors, gloves, shoes,
coveralls and masks for the respiratory tract.

Safety instructions
10
Attention
The use of halogenated hydrocarbon solvents and
products containing these solvents in the presence of
aluminium or zinc is prohibited.
Failure to follow these instructions exposes the user to the
risk of explosion resulting in serious injury or death.