SAMES KREMLIN FPro G Operation instructions

FPro G
II2G Ex h IIB T6 Gb X
User manual 582166110
2021-03-11
Index A
Original manual
SAMES KREMLIN SAS
13 Ch emin de Malacher
38240 Meylan
www.sames-kremlin.com
33 (0)4 76 41 60 60

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Any communication or reproduction of this document, in any form whatsoever, and any
exploitation or communication of its contents are prohibited, unless expressly authorized in
writing by SAMES KREMLIN.
The descriptions and characteristics contained in this document are subject to change
without prior notice.
© SAMES KREMLIN 2021

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Table of Contents
1Safety instructions.................................................................................................................................9
1.1 Life safety......................................................................................................................................9
1.2 Integrity of the material ...........................................................................................................13
2UE Declaration of Conformity..........................................................................................................15
3Presentation of FPro G.......................................................................................................................18
3.1 FPro G Gun Components........................................................................................................19
3.2 Dimensions FPROG - FPRO GSP ..............................................................................................20
4Equipment identification ..................................................................................................................22
4.1 Material plan..............................................................................................................................22
4.2 Options........................................................................................................................................23
4.3 Versions FPro G .........................................................................................................................24
4.4 Standards applied ....................................................................................................................25
4.4.1 Description of the ATEX marking........................................................................................26
4.4.2 Visuals of the marking elements ........................................................................................27
5Technical specifications and performance .................................................................................28
5.1 Technical specifications ..........................................................................................................28
5.2 Performances.............................................................................................................................31
5.3 Principle of operation...............................................................................................................31
6Installation............................................................................................................................................32
6.1 General Installation Diagram .................................................................................................32
6.2 Installation Diagram - Air Pressure Adjustment with or without Gauge at Gun Handle..
......................................................................................................................................................33
6.3 Transport .....................................................................................................................................34
6.4 Storage........................................................................................................................................34
7Commissioning....................................................................................................................................35
7.1 Apply a product on a surface................................................................................................36
7.2 Short stop of the gun ................................................................................................................36
7.3 Prolonged shutdown of the gun ............................................................................................36
7.4 User settings................................................................................................................................37
7.4.1 Ergonomic GSP position adjustment for right-handed and left-handed users ........38
7.5 Initialization of the follow-up in production..........................................................................39
7.6 Safety in production .................................................................................................................39
8Use of the FPro G................................................................................................................................39
9Diagnostic Help / Troubleshooting Guide .....................................................................................40
9.1 Possible symptoms of faults - Causes of faults - Remedies to apply ...............................41
10 Maintenance ......................................................................................................................................42

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10.1 Preventive Maintenance Plan................................................................................................42
10.1.1 Location of lubrication points - FPro G - FPro GSP......................................................43
10.2 Cleaning .....................................................................................................................................45
10.3 Corrective maintenance.........................................................................................................45
10.4 Disassembly/Re-assembly operation ....................................................................................46
10.4.1 Dismantle the FPro G .......................................................................................................46
10.4.2 Replace needle packing................................................................................................51
10.4.3 Replace air valve..............................................................................................................56
10.4.4 Replace air valve seal .....................................................................................................61
10.4.5 Replace the air needle at events and the air needle at the grip..........................62
10.4.6 Replace the GSP kit..........................................................................................................64
10.4.7 Replace the air connection ...........................................................................................71
10.4.8 Replace the gravity cup .................................................................................................72
10.5 Replace of defective parts.....................................................................................................75
11 Disposable cups: smart cups ...........................................................................................................76
11.1 Assembly instructions................................................................................................................76
11.2 Storage instructions...................................................................................................................79
11.3 Disposal instructions ..................................................................................................................81
12 Spare parts ..........................................................................................................................................82
12.1 Commercial References .........................................................................................................82
12.1.1 Diversity of FPro G .............................................................................................................82
12.2 Exploded view of the FPro G gun ..........................................................................................84
12.3 Exploded view of the FPro GSP Gun ....................................................................................86
12.4 Consumable references ..........................................................................................................88
12.5 Wear part references ...............................................................................................................91
12.6 References for spare parts or repair kits ...............................................................................92
12.7 Kit references - specific tools ..................................................................................................92
12.8 Lubricants ...................................................................................................................................92

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Evolution table
Subject Revision Date
FPro G A 01 14 2021
Dear customer, you have just acquired your new equipment and we
thank you for it.
We have taken the greatest care, from design to manufacturing, to
ensure that this equipment gives you complete satisfaction.
For a good use and an optimal availability, we invite you to read this
instruction manual carefully before putting your equipment into
service.

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Warranty
SAMES KREMLIN grants a contractual warranty for a period of twelve
(12) months from the date of availability to the Customer provided that
the conditions of use indicated in this technical manual are complied
with.
In order to be implemented, the warranty claim must define precisely,
in writing the malfunction in question, must be accompanied by the
defective Material and/or component, and must be informed of the
conditions of acquisition by the Customer of the Material from SAMES
KREMLIN.
SAMES KREMLIN will only accept or refuse the implementation of the
warranty after analysis of the "defective" Material. The warranty
granted by SAMES KREMLIN is limited to the replacement of the Material
in its entirety or to the partial replacement of the defective component.
SAMES KREMLIN will only bear the cost of the parts necessary to replace
the defective Material.
No guarantee will be granted by SAMES KREMLIN:
- For defects and deteriorations resulting from abnormal conditions of
storage and/or conservation at the Customer's premises or for
maintenance or use of the Equipment not conforming to the rules of
art or not respecting the prescriptions of the present technical manual
given to the Customer by SAMES KREMLIN,
- For defects and damage resulting from replacement parts not
approved by SAMES KREMLIN or which the Customer, has modified,
- For all damages resulting from negligence or lack of supervision
On behalf of the Customer,
- In the event of normal wear and tear of the Equipment and/or its
components or in the event of
Deterioration or accident resulting from faulty and/or abnormal use
thereof.

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Meanings of pictograms
Danger : general
signal (user)
Danger: high
pressure
Explosive materials Danger: Electricity
Toxic materials Corrosive materials Harmful or
irritating materials
Danger :
pinching, crushing
Risk of product
emanation
Danger: hot rooms
or surfaces
Danger:
automatic start,
moving parts
Danger: risk of
flammability
General
Obligation
Grounding
Refer to
manual/instruction
leaflet
Gloves must be
worn
Protective helmet Hearing protection
Mandatory
respiratory
protection
Safety footwear
Protective clothing
Protective visor
Wearing of glasses
is mandatory
Material recycling

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Qualification of personnel
Work on the gun must only be carried out by trained and qualified
personnel in accordance with the legal rules and regulations in force.
The following conditions must be met:
-Staff must have specific skills and experience in the technical
field concerned. This applies in particular to maintenance
and repair work on devices related to the FPro G gun.
-The personnel must be familiar with the standards, guidelines,
accident prevention regulations and operating conditions in
force.
-Personnel must have been authorized by the Safety Officer to
perform the required tasks.
-Personnel must be able to recognize and avoid potential
hazards.
-The qualifications required of the personnel are subject to
different legal regulations depending on the site of
implementation. The owner must ensure compliance with
applicable laws.
-Qualified personnel must be familiar with the product safety
data sheets they are required to use in the operation of the
FPro G.

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1Safety instructions
1.1 Life safety
The equipment at your disposal is for professional use only. It
must be used only for the purpose for which it was intended.
Read the specified recommendations carefully:
-In the technical manuals of the equipment concerned.
-On device labels.
Misuse or improper operation can cause serious injury.
Operator training and certification
Personnel using this equipment must be trained in its use.
The workshop manager must ensure that the operators have fully
assimilated all instructions and safety rules for this equipment and the
other components and accessories of the installation.
Only authorized personnel will be allowed to carry out production and
maintenance operations on the equipment.
(Personal Protective Equipment) - Workstation
The wearing of I.P.E. (Personal Protective Equipment) adapted to the
risk situation is mandatory.
Avoid abnormal postures, maintain a stable position in order to keep
your balance at all times, and therefore better control the equipment
in case of unexpected situations.
Make sure the workstation is tidy and clean. Parts and tools that are
scattered or piled up are sources of accidents.

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Products, paints
It is forbidden to use halogenated hydrocarbon solvents and products
containing these solvents in the presence of aluminum or zinc.
Failure to comply with these instructions may result in explosion hazards
causing serious injury or death.
The user shall identify and prevent potential hazards inherent to the
products used, such as fire or explosion hazards, and toxicity hazards
with serious injuries through body contact, in the eyes, under the skin,
but also through ingestion or inhalation.
In relation to the products and paints (liquid or powder) used with its
equipment, SAMES KREMLIN cannot be held responsible for direct or
indirect material damage caused in use, for the poor compatibility of
materials in contact, for the inherent risks to personnel and the
environment, for wear and tear, for malfunctions of the equipment or
installations and for the quality of the finished product.
Ventilation
It is imperative that the spray booths are properly ventilated
to avoid high concentrations of product, paint and to keep the LEL
(Lower Explosion Limit) below.
If ventilation is turned off, toxic substances or dust may remain in the
spray booth and cause a risk of fire, poisoning or irritation.
Toxicity
Depending on the product used, toxic and/or flammable
vapours may form.
There is a danger of intoxication and burning associated with the
concentration of these vapors.