Samson TROVIS 5757-3 Instruction sheet

Conguration Manual
KH 5757 EN
Firmware version 2.20
Translation of original instructions
Edition June 2016
TROVIS5757-3
Electric Actuator with Process Controller
for domestic hot water heating

2 KH 5757 EN
Denition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip
Notes on this conguration manual
The documentation for TROVIS5757-3 Electric Actuator with Process Controller is divided in-
to two parts:
−Mounting and Operating Instructions uEB5757
−Conguration Manual KH5757
This Conguration Manual KH5757 is intended for qualied personnel with experience in
control engineering. All the ready-congured systems are described.
It is assumed that users are familiar with the operation of the device and the TROVIS-VIEW
conguration software. If necessary, refer to the associated mounting and operating instruc-
tions:
uEB 5757 for the mounting, start up, and operation of the electric actuator with process
controller
uEB6661 for the operation of the TROVIS-VIEW conguration software
The mounting and operating instructions for all supplied devices are
included in the delivery. The latest versions of the documents are available
on our website at www.samson.de > Product documentation. You can
enter the document number or type number in the [Find:] eld to look for
a document.

Contents
KH 5757 EN 3
1 General ........................................................................................................4
2 Functions and parameters..............................................................................5
2.1 DHW heating in instantaneous heating system .................................................5
2.1.1 DHW tapping recognition with a ow switch....................................................6
2.1.2 Tapping detection using the water ow sensor ..................................................7
2.2 Set point changeover......................................................................................7
2.3 Maintaining the heat exchanger at a constant temperature................................8
2.4 Excessive temperature protection .....................................................................9
2.5 Frost protection ..............................................................................................9
2.6 Control parameters ......................................................................................10
2.7 External demand processing .........................................................................10
2.8 Function of switching output..........................................................................11
2.9 Direction of action........................................................................................12
3 Functions of memory pen.............................................................................13
3.1 Command mode..........................................................................................13
3.2 Data logging ...............................................................................................13
4 Additional readings and functions in the TROVIS-VIEW software ...................14
4.1 Manual level in TROVIS-VIEW ......................................................................14
4.2 Operating information .................................................................................15
4.3 Operating states ..........................................................................................15
4.4 Functions ....................................................................................................16
4.5 Status messages..........................................................................................16
4.6 Statistics......................................................................................................17
5 Conguration list and customer settings........................................................18
5.1 Customer setting ..........................................................................................20

4 KH 5757 EN
General
1 General
The functions and parameters are changed in the TROVIS-VIEW software. To transfer settings
from the software to the electric actuator or vice versa, they must be connected. See
uEB6661.
The software in online mode has a direct inuence on the connected device, and, as a result,
on the valve. To avoid personal injury or property damage, plant operators and operating
personnel must prevent hazards that could be caused in the control valve by the process me-
dium, the operating pressure, the signal pressure or by moving parts by taking appropriate
precautions. They must observe all hazard statements, warning and caution notes in the ref-
erenced documents.
Accessories for communication:
The TROVIS-VIEW software for revision 2 of the
TROVIS5757-3 Electric Actuator with Pro-
cess Controller is required. The TROVIS-VIEW software can be downloaded free of charge
from our website (uwww.samson.de at Services > Software > TROVIS-VIEW). The software
can also be supplied on a CD-ROM. Further details can be found in Data Sheet uT6661.
WARNING
!

KH 5757 EN 5
Functions and parameters
2 Functions and parameters
2.1 DHW heating in instantaneous heating system
Zir
KW
VL RL
WW
WSS
VSTW
W
VSTW DHW sensor RL District heating return ow WW Hot water
WSS Water ow sensor VL District heating supply KW Cold water
Zir Circulation pipe
Fig.1: DHW heating in instantaneous heating system with ow sensor and DHW tapping
recognition
The DHW temperature is controlled to the set point temperature in DHW heating in instanta-
neous heating systems:
ÎIf the DHW temperature falls below the set point, the actuator opens the valve (pulses) to
increase the DHW temperature.
ÎIf the DHW temperature exceeds the set point, the actuator closes the valve (pulses) to
reduce the DHW temperature.
Functions WE Conguration
F01: DHW tapping recognition 1 F01 - 0
Parameters WE Value range
P01: Set point W1 60°C 0 to 100°C
P02: Set point W2 70°C 0 to 100°C

6 KH 5757 EN
Functions and parameters
Operation with a DHW sensor
A Pt1000 temperature sensor (e.g. Type5207-0060, ideally combined with a sensor pocket
to provide the best positioning of the sensor at the heat exchanger) measures the DHW tem-
perature at the heat exchanger. The measured temperature is compared with the set point
and the valve is moved accordingly to achieve this temperature (see above).
Operation with a current input
As an alternative to a ow sensor, the input of the current ow temperature can be also be
implemented by the current input (0 to 20mA or 4 to 20mA). The input signal is based on
the measuring range (Xmin to Xmax). The measured DHW temperature is compared with the
set point and the valve is moved accordingly to achieve this temperature (see above).
The function to maintain the water temperature at a constant temperature (see section2.3)
cannot be used when the current input is active.
Functions WE Conguration
F05: Current input 0F05 - 1
F06: Function of current input 0F06 - 0
F07: Measuring range of current input 0F07 - 0: 0 to 20mA
F07 - 1: 4 to 20mA
Parameters WE Value range
P03: Lower measuring range value Xmin 0°C –50 to 90°C
P04: Upper measuring range value Xmax 100°C 10 to 150°C
2.1.1 DHW tapping recognition with a ow switch
The ow switch is used to indicate when DHW tapping is starts and nishes. A closed contact
causes the pump to start running (the DHW temperature control at the DHW sensor is active).
An open contact causes the valve to close and the pump to be switched off.
Functions WE Conguration
F01: DHW tapping recognition 1 F01 - 1
F02: Flow rate sensor 1 F02 - 0
NOTICE
!

KH 5757 EN 7
Functions and parameters
2.1.2 Tapping detection using the water ow sensor
In contrast to the DHW tapping recognition with a ow switch, the extent of tapping is indi-
cated as well as when the DHW tapping starts and nishes.
By activating the optimizing function Adaptation, the device adapts itself to changing net-
work conditions without having to change the control parameters (see section2.6). The opti-
mizing function can only be activated when a water ow sensor is used.
Hot water being tapped is also detected when the maximum ow rate of the water ow sen-
sor is exceeded.
Functions WE Conguration
F05: Current input 1 F01 - 1
F06: Function of current input 1 F02 - 1
F07: Measuring range of current input 1 F07 - 1
2.2 Set point changeover
The device can use two different set points, W1 and W2, for control, e.g. hot water tempera-
ture in normal used and for thermal disinfection. The set points changeover is implemented
by the binary input (BI1):
−BI1 open: W1 is the set point
−BI1 closed: W2 is the set point
It is only possible to change between set points W1 and W2 when the DHW temperature is
measured with a Pt1000 resistance sensor (F05 - 0).
When the binary input BI1 is used, the current input cannot be used. It also not possible to
deactivate the function to maintain the heat exchanger at a constant temperature (see sec-
tion2.3) when the binary input is used for set point switchover.
Functions WE Conguration
F05: Current input 0F05 - 0
F08: Function of binary input 0F08 - 1
NOTICE
!
NOTICE
!

8 KH 5757 EN
Functions and parameters
2.3 Maintaining the heat exchanger at a constant temperature
When the DHW tapping recognition is active, the actuator controls the hot water to the set
point temperature only when hot water is demanded. To guarantee that the temperature
reaches the set point W1 quickly when hot water is demanded again, the heat exchanger is
prevented from cooling down by the function to maintain the heat exchanger at a constant
temperature: the hot water is kept at a temperature reduced by the set-back difference.
Depending on the conguration, the reduced set point applies after hot water has been
tapped until the next demand or while the heating period to maintain heat exchanger at con-
stant temperature (P12) is active.
Upon power supply failure, an active function is canceled. After the power supply is recon-
nected, hot water must be tapped to reactivate the function.
Functions WE Conguration
F01: DHW tapping recognition 1 F01 - 1
F09: Maintain heat exchanger at constant
temperature
0F09 - 0: Time adjustable (P12)
F09 - 1: Continuous
Parameters WE Value range
P11: Set-back difference 8K 0 to 30K
P12: Heating period to maintain heat ex-
changer at constant temperature
24.0h 0 to 25.5h
Inuence of the binary input BI1
If the binary input BI1 is not required for set point switchover, it is used to deactivate the func-
tion to maintain the heat exchanger at a constant temperature.
−BI1 open: function to maintain heat exchanger at a constant temperature according to
conguration of F09.
−BI1 closed: function inactive
When the binary input BI1 is closed, an active function to maintain the heat exchanger at
a constant temperature is immediately terminated, even when the Heating period to
maintain heat exchanger at constant temperature has not yet elapsed.
NOTICE
!

KH 5757 EN 9
Functions and parameters
When the binary input is active, the current input cannot be used.
Functions WE Conguration
F05: Current input 0F05 - 0
F08: Function of binary input 0F08 - 0
2.4 Excessive temperature protection
The actuator closes the valve when the ow temperature at the ow sensor exceeds the upper
limit (GWH).
When F10-0 is congured, no monitoring of the ow temperature for violation of the upper
limit takes place.
Functions WE Conguration
F10: Upper limit (GWH) 0F10 - 1
Parameters WE Value range
P05: Upper limit (GWH) 95°C 0 to 100°C
2.5 Frost protection
When the function is active, the ow temperature is monitored for violation of the lower limit.
When the temperature falls below the lower limit (GWL), the actuator opens the valve (puls-
es) until the temperature exceeds the lower limit plus hysteresis.
When F11-0 is congured, no monitoring of the ow temperature for violation of the lower
limit takes place.
Functions WE Conguration
F11: Lower limit (GWL) 0F11 - 1
Parameters WE Value range
P06: Lower limit (GWL) 5°C 0 to 20°C
NOTICE
!

10 KH 5757 EN
Functions and parameters
2.6 Control parameters
Parameters WE Value range
P07: Proportional-action coefcient KP 0.8 0.1 to 50
P08: Reset time Tn 15s 0 to 999 s
P09: Derivative-action time Tv 0s 0 to 999 s
P10: Actuator transit time Ty 25s 0 to 240 s
The actuator transit time Ty actuator transit time for valve travel (P10) reects the time that the
valve needs to move through the range from 0 to 100% without stopping. The default setting
is 25s.
The default setting is based on the rated travel of 6mm. The actual transit time can be deter-
mined by the "Start transit time measurement" parameter. See section4.4.
2.7 External demand processing
The device can process an external demand for heat depending on the conguration. A
measuring range (Xmin to Xmax) is assigned to the current signal (0 to 20mA or 4 to
20mA, set point). The external hot water set point has priority over the internal set point.
Only a Pt1000 sensor can be used to measure the hot water temperature when the function
for an external demand is active.
Functions WE Conguration
F05: Current input 0F05 - 1
F06: Function of current input 0F06 - 1
F07: Measuring range of current input 0F07 - 0: 0 to 20mA
F07 - 1: 4 to 20mA
Parameters WE Value range
P03: Lower measuring range value Xmin 0°C –50 to 90°C
P04: Upper measuring range value Xmax 100°C 10 to 150°C
NOTICE
!
NOTICE
!

KH 5757 EN 11
Functions and parameters
2.8 Function of switching output
The switching output function is available for electric actuators with rmware2.x and higher.
The switching output can be congured as either a pump output (circulation pump for the
DHW circuit or heating circuit), a fault alarm output or an output to report when hot water is
tapped.
−Passive function: The switching output is inactive.
−Function of the fault alarm: The switching output is active when a fault has
occurred.
−Function of the circulation pump
(DHW):
The switching output is active while hot water is
being tapped, when the function to maintain the hot
water at a constant temperature or the frost
protection function is active.
−Function of the circulation pump
(heating):
The switching output is active after a demand for
heat (valve position > 0%).
−Function of the tapping: The switching output is active while hot water is
being tapped.
−Function of the circulation pump
(heating) reversed:
The switching output is switched off when the
actuator stem reaches the top end position.
Functions WE Conguration
F16: Function of switching output 1 F16 - 1: Not active
F16 - 2: Fault alarm
F16 - 3: Circulation pump (DHW)
F16 - 4: Circulation pump (heating)
F16 - 5: Tapping
F16 - 6: Circulation pump (heating) reversed
NOTICE
!

12 KH 5757 EN
Functions and parameters
2.9 Direction of action
Increasing/increasing (F04 - 0)
−Actual value < Set point: Actuator stem retracts
−Actual value > Set point: Actuator stem extends
Increasing/decreasing (F04 - 1)
−Actual value < Set point: Actuator stem extends
−Actual value > Set point: Actuator stem retracts
Actuator stem extended
−With globe valves: Valve CLOSED
−With three-way mixing valves: Port A à AB open, B à AB closed (see Fig.2)
−With three-way diverting valves: Port AB à A closed, AB à B open
Actuator stem retracted
−With globe valves: Valve OPEN
−With three-way mixing valves: Port A à AB closed, B à AB open (see Fig.2)
−With three-way diverting valves: Port AB à A open, AB à B closed
A
B
AB
AB A
B
AAB
B
AB A
B
Mixing valve for mixing service Diverting valve for mixing service
Flow pipe Flow pipe
Return ow pipe Return ow pipe
A
B
AB
AB A
B
AAB
B
AB A
B
Fig.2: Principle: mixing service
Functions WE Conguration
F04: Direction of action 0F04 - 0: >> (increasing/increasing)
F04 - 1: <> (increasing/decreasing)

KH 5757 EN 13
Functions of memory pen
3 Functions of memory pen
The memory pen can be ordered (order no. 1400-9753). Refer to uEB6661 for more de-
tails.
3.1 Command mode
A memory pen (order no. 1400-9753) can be congured in TROVIS-VIEW to be a com-
mand pen. The command pen allows the actuator stem to be moved to the open and closed
positions.
The action of retracting/extending the actuator stem on inserting the command pen has ab-
solute priority. The input signal is overridden.
ÎThe conguration of the memory pen is explained in uEB6661.
3.2 Data logging
The data logging function is available for electric actuators with rmware2.x and higher.
The memory pen allows the following data to be saved:
−Pt1000 input
−Flow rate
−Current input
−Actuator stem position
−Positioning value
−Z component
−P component
−I component
−D component
−Error during operation
−Tapping
NOTICE
!
NOTICE
!

14 KH 5757 EN
Additional readings and functions in the TROVIS-VIEW software
−Control
−Maintain temperature constant
−Frost protection
−Switching output
−Torque switch: actuator stem retracted
−Torque switch: actuator stem extended
−Adaptation active
−Adaptation A1 guided
−Adaptation changed
−Manual potentiometer
−Temperature inside device
ÎStart/stop data logging (uEB6661)
4 Additional readings and functions in the TROVIS-VIEW software
4.1 Manual level in TROVIS-VIEW
The actuator can be switched to the manual mode using the TROVIS-VIEW software.
The following actions are possible in the manual level:
−Retract actuator stem
−Extend the actuator stem
−Move actuator stem to standardized positioning value
First enter the required positioning value in relation to the input variable range (standard-
ized positioning value).
The electric actuator leaves the manual operation mode as soon as you exit the manual level
or the online mode in TROVIS-VIEW.

KH 5757 EN 15
Additional readings and functions in the TROVIS-VIEW software
4.2 Operating information
In online mode the current data measured by the sensors and the active set point are listed in
the [Operating values] folder.
4.3 Operating states

16 KH 5757 EN
Additional readings and functions in the TROVIS-VIEW software
4.4 Functions
4.5 Status messages

KH 5757 EN 17
Additional readings and functions in the TROVIS-VIEW software
4.6 Statistics

18 KH 5757 EN
Conguration list and customer settings
5 Conguration list and customer settings
Function block list
The function blocks have the following listed functions.
F = Function block WE = Default setting
FFunction WE Meaning
01 DHW tapping recognition 1 0: Continuous control
1: Flow rate sensor active
02 Flow rate sensor 1 0: Flow switch
1: Water ow sensor
03 Adaptation 1 0: Not active
1: Active (with water ow sensor)
04 Direction of action 00: >> (increasing/increasing)
1: <> (increasing/decreasing)
05 Current input 00: Not active (binary input)
1: Active
06 Function of current input 0 0: Actual value
1: Set point
07 Measuring range of cur-
rent input
00: 0 to 20mA
1: 4 to 20mA
08 Function of binary input 00: Termination of maintaining heat exchanger at constant
temperature
1: Switchover between internal set points
09 Maintain heat exchanger
at constant temperature
00: Time adjustable
1: Continuous
10 Upper limit (GWH) 00: No limitation
1: Exceeding GWH causes switch-off
11 Lower limit (GWL) 00: No frost protection
1: Violation of GWL causes frost protection to start

KH 5757 EN 19
Conguration list and customer settings
FFunction WE Meaning
16 Function of switching out-
put
3 1: Not active
2: Fault alarm
3: Circulation pump (DHW)
4: Circulation pump (heating)
5: Tapping
6: Circulation pump (heating) reversed1)
17 Pump protection1) 1 0: No
1: Yes
1) Firmware version 2.20 and higher
Parameter list
The parameters have the setting ranges as listed below.
P = Parameter WE = Default setting
PParameters WE Adjustment range
01 Set point W1 60°C 0 to 100°C
02 Set point W2 70°C 0 to 100°C
03 Lower measuring range value Xmin 0°C –50 to 90°C
04 Upper measuring range value Xmax 100°C 10 to 150°C
05 Upper limit (GWH) 95°C 0 to 100°C
06 Lower limit (GWL) 5°C 0 to 20°C
07 Proportional-action coefcient KP 0.8 0.1 to 50
08 Reset time Tn 15s 0 to 999 s
09 Derivative-action time Tv 0s 0 to 999 s
10 Actuator transit time Ty 25s 0 to 240 s
11 Set-back difference 8K 0 to 30K
12 Heating period to maintain heat exchanger at
constant temperature1)
24.0h 0 to 25.5h
1) Firmware version 2.20 and higher

20 KH 5757 EN
Conguration list and customer settings
5.1 Customer setting
Station
Operator
SAMSON ofce
Function blocks Parameters
FWE Performed setting PWE Performed setting Adjustment range
01 1 01 60°C 0 to 100°C
02 102 70°C 0 to 100°C
03 1 03 0°C –50 to 90°C
04 0 04 100°C 10 to 150°C
05 005 95°C 0 to 100°C
06 006 5°C 0 to 20°C
07 007 0.6 0.1 to 50
08 0 08 25s 0 to 999 s
09 0 09 0s 0 to 999 s
10 010 35s 0 to 240 s
11 011 8K 0 to 30K
16 1 12 24.0h 0 to 25.5h
17 1