Samson TROVIS 6616 Service manual

Translation of original instructions
EB 6616 EN
Firmware version 1.41
Edition July 2019
TROVIS 6616 Web Terminal
TROVIS 6600 Automation System

Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.
ÎFor the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎIf you have any questions about these instructions, contact SAMSON‘s After-sales Service
Department (aftersalesser[email protected]).
The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
at www.samson.de > Service & Support > Downloads > Documentation.
Denition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip
2 EB 6616 EN

Contents
EB 6616 EN 3
1 Safety instructions and measures ...................................................................5
1.1 Notes on possible property damage................................................................7
2 Markings on the device .................................................................................8
3 Design and principle of operation ..................................................................8
3.1 Operating controls .........................................................................................9
3.2 Technical data .............................................................................................10
3.3 Dimensions in mm........................................................................................11
4 Measures for preparation............................................................................12
4.1 Unpacking ..................................................................................................12
4.2 Transporting ................................................................................................12
4.3 Storage.......................................................................................................12
5 Mounting and start-up.................................................................................13
5.1 Installation...................................................................................................13
5.2 Electrical connection.....................................................................................13
5.3 Start-up.......................................................................................................13
5.4 Restarting the Setup Wizard .........................................................................17
5.5 ConguringAutoStart .................................................................................18
6 Setup..........................................................................................................21
6.1 MicroBrowser application.............................................................................21
6.1.1 Logon .........................................................................................................22
6.1.2 Main menu..................................................................................................23
6.1.3 Ofineandonlinetrends ..............................................................................23
6.1.4 Active alarms ..............................................................................................28
6.1.5 Service page ...............................................................................................29
6.1.6 Schedule .....................................................................................................30
6.2 TROVISMOBILEapplicationwithTROVIS6610CPUModule..........................37
6.3 TROVISMOBILEapplicationwithTROVIS6611ControlandAutomationUnit ..39
6.3.1 Logon .........................................................................................................40
6.3.2 Conguration ..............................................................................................42
6.3.3 Operation ...................................................................................................52
7 Servicing.....................................................................................................62
7.1 Cleaning the screen......................................................................................62

Contents
4 EB 6616 EN
7.2 Preparationforreturnshipment.....................................................................63
8 Malfunctions ...............................................................................................64
9 Decommissioning and removal ....................................................................64
9.1 Decommissioning.........................................................................................64
9.2 Disposal......................................................................................................64
10 Appendix....................................................................................................65
10.1 After-sales service........................................................................................65
10.2 Certicates ..................................................................................................65
Old > New Firmware revisions
1.40>1.41 Internal revisions

EB 6616 EN 5
Safety instructions and measures
1 Safety instructions and measures
Intended use
TheTROVIS6616WebTerminalisanoptionalcomponentoftheTROVIS6600Automation
SystemandisusedinconjunctionwithaTROVIS6610CPUModuleoraTROVIS6611
Control and Automation Unit and is suitable for mounting in switching cabinet panels. The
user can view operating data on site on the touch screen, change set points and parameters
as well as access time schedules of a building automation system.
Thewebterminalisdesignedtooperateunderexactlydenedconditions(e.g.supply
voltage, ambient conditions). Therefore, operators must ensure that the web terminal is only
used in applications where the operating conditions correspond to the technical data. In case
operatorsintendtousethewebterminalinotherapplicationsorconditionsthanspecied,
contact SAMSON.
SAMSON does not assume any liability for damage resulting from the failure to use the de-
vice for its intended purpose or for damage caused by external forces or any other external
factors.
ÎRefertothetechnicaldataforlimitsandeldsofapplicationaswellaspossibleuses.See
section3.2.
Reasonably foreseeable misuse
The web terminal is not suitable for the following applications:
−Useoutsidethelimitsdenedduringsizingandbythetechnicaldata
Furthermore, the following activities do not comply with the intended use:
−Use of non-original spare parts
−Performingserviceandrepairworknotdescribedintheseinstructions
Qualications of operating personnel
The web terminal must be mounted, started up, serviced and repaired by fully trained and
qualiedpersonnelonly;theacceptedindustrycodesandpracticesaretobeobserved.
According to these mounting and operating instructions, trained personnel refers to individu-
als who are able to judge the work they are assigned to and recognize possible hazards due
to their specialized training, their knowledge and experience as well as their knowledge of
the applicable standards.
Personal protective equipment
No personal protective equipment is required.

6 EB 6616 EN
Safety instructions and measures
Revisions and other modications
Revisions,conversionsorothermodicationsoftheproductarenotauthorizedbySAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Fur-
thermore, the product may no longer meet the requirements for its intended use.
Safety features
Registration to the web terminal is password-protected to protect it from unauthorized access.
Thepasswordthatisvalidontherststart-upcanbefoundonpage69.Toavoiditsun-
authorized use, remove the page or make the password unreadable.
Warning against residual hazards
ThewebterminalallowsuserstodirectlyinuencetheTROVIS6610CPUModuleor
TROVIS6611ControlandAutomationUnitand,asaresult,thecontrolledsystem
components (e.g. control valves and pumps). To avoid personal injury or property damage,
plant operators and operating personnel must prevent hazards that could be caused in the
plant components by the process medium, the operating pressure, the signal pressure or by
moving parts by taking appropriate precautions. They must observe all hazard statements,
warning and caution notes in the referenced documents.
Responsibilities of the operator
The operator is responsible for proper operation and compliance with the safety regulations.
Operators are obliged to provide these mounting and operating instructions to the operating
personnel and to instruct them in proper operation. Furthermore, the operator must ensure
that operating personnel or third persons are not exposed to any danger.
Responsibilities of operating personnel
Operating personnel must read and understand these mounting and operating instructions as
wellasthespeciedhazardstatements,warningandcautionnotes.Furthermore,theoperat-
ing personnel must be familiar with the applicable health, safety and accident prevention
regulations and comply with them.
Referenced standards and regulations
ThewebterminalfulllstherequirementsoftheDirectives2014/30/EU,2014/35/EUand
2011/65/EU.Thedeclarationofconformityincludesinformationabouttheappliedconfor-
mity assessment procedure. This declaration of conformity is included in the appendix of
these instructions.
The web terminal is designed for use in low voltage installations.
ÎFor wiring, maintenance and repair, observe the relevant safety regulations.

EB 6616 EN 7
Safety instructions and measures
Referenced documentation
The following documents apply in addition to these mounting and operating instructions:
uAB6600:Systemintegrationguidelinesforelectricaltechnicians
uEB6610:TROVIS6610CPUModule
uEB6611-2:TROVIS6611ControlandAutomationUnit
1.1 Notes on possible property damage
NOTICE
!
Damage due to water entering the device.
Thefrontofthewebterminalisprotectedagainstwaterjets(IP65).
ÎAvoid powerful jets of water.
Manipulation of settings due to unauthorized access.
The web terminal supports various communications protocol (e.g. a web server). This
allows remote access. To protect it from unauthorized access, the onsite and remote
operation of the web terminal is password-protected:
ÎDo not pass login data on to unauthorized persons. Keep them in a safe place in-
accessible to unauthorized persons.

8 EB 6616 EN
Markings on the device
2 Markings on the device
SAMSON TROVIS 6616
Web terminal
Model no. 6616-0000
S/Wrev. 1.4x
Serial no. xxxxxxxx
Var.-ID xxxxxxx
PowersupplyPoE/18-48VDC
Fig.1: Nameplate
3 Design and principle of oper-
ation
The web terminal runs as a web client under
the Android operating system. An unlimited
number of web terminals can be connected
toaCPUmodule.
TheTROVIS6616WebTerminalcanonlybe
usedinconjunctionwithaTROVIS6610
CPUModuleorTROVIS6611Controland
Automation Unit.
WhenusingaTROVIS6610CPUModule,
any graphic visualization saved on the web
serveroftheCPUmodulecanbeaccessed
using a Java-enabled browser. When using
aTROVIS6611ControlandAutomation
Unit, any saved graphic visualization can be
accessed using a HTML-enabled browser.
TheTROVIS6616WebTerminalallows
access to the visualization of several
TROVIS6610CPUModulesor
TROVIS6611ControlandAutomationUnits.
AllplantschemesaresavedintheCPU
module or automation unit. The web terminal
can be used to view, for example colored
plant schemes with dynamically refreshed
values. Data, such as set points, time
programs etc., can be conveniently changed
on the touch screen.
The alarm list shows recorded events in
chronological order with a comment.
Online or historical data can be viewed on
theTROVIS6616WebTerminalandsaved
toCSVlesforfurtherprocessingonanex-
ternal device, which can be plugged into the
USB port. Alternatively, the text-based user
interface of TROVIS Mobile can be used.
Requirements to use the TROVIS6610 CPU
Module:
−A project must be saved in the
TROVIS6610CPUModulecongured
usingtheTROVIS6690Graphical
ProjectManagementTool.
−The project requires a web application
createdusingtheTROVIS6693Web
TerminalEditororaTROVISMobileweb
application created using the
TROVIS6690GraphicalProject
Management Tool.
Requirements to use the TROVIS6611
Control and Automation Unit:
−A project must be saved in the
TROVIS6611ControlandAutomation
UnitconguredusingtheTROVIS6690
GraphicalProjectManagementTool.
−A process view application must be in-
cluded in the project.

EB 6616 EN 9
Design and principle of operation
Associated software
Operating
system
Android 5.0 with browser
PartofTROVIS6616Web
Terminal
Application Microbrowser for Android
version 1.6.40.148 and
higher
Graphical
project
management
tool
TROVIS6690
(not included in the scope
of delivery)
Web terminal
editor
TROVIS6693
(not included in the scope
of delivery)
Network expansion (without repeaters,
hubs etc.)
Ethernet Crossover cable 100BaseT LAN
type
Cable recommendation
24VAC 1.5 mm² stranded wire
Ethernet Min. Cat 5 cable, shielded
(STP)
Supply voltage
24VDCorPoweroverEthernet(PoE)
3.1 Operating controls
Touchscreen
1
2
3
Fig.2: Operating controls
Touch screen
The web terminal is operated on the front
touch screen.
Interfaces
−1xUSBport(3)toconnectaUSBash
driveforimportingorexportingcongu-
ration data.
−1xRJ-45jack/Ethernetport(1)tocon-
nect the web terminal to the Internet
Reset button (2)
Presstheresetbuttontorebootthewebter-
minal.

10 EB 6616 EN
Markings on the device
3.2 Technical data
Powersupply
Supply voltage 24VDCorPoweroverEthernet(PoE)
Powerconsumption 7.4W
PE a) Wire cross-section stranded with ferrule without plastic
sleeve,max.1.5mm²
b) Wire cross-section stranded with ferrule and plastic sleeve,
max.0.5mm²
Temperature range
Operation 0to50°C
Transportation and storage 0to70°C
Relative humidity 10to90%,non-condensing
Electromagnetic compatibility
Noise emission According to EN 61000-6-3
Noise immunity According to EN 61000-6-2
Device safety
Class of protection IIaccordingtoEN61140:2003
Overvoltage category IIaccordingtoEN60664-1
Degree of contamination 2accordingtoEN60664-1
Degree of protection IP65atthefront,IP20attheback
CE EN55022:2010ClassB
EN55024:2010
EN61000-6-2:2005
Performance
CPU i.MX6
RAM 1GBRAM
Display 7“ widescreen LED-TFT monitor, projected capacitive touch
screen
Resolution 800x480 pixels, can be used for applications with 758x480
pixels
Interfaces
USB 1x USB 2.0 A
Ethernet10/100with802.3afPoE
(PoweroverEthernet)
1x RJ-45
Compliance ·

EB 6616 EN 11
Markings on the device
3.3 Dimensions in mm
R5 186
123
Fig.3: Panel cut-out
208
144
184
109
57
69
5 105
121
17
47
23 17 105
54°
74°
Fig.4: Dimensions of TROVIS 6616 Web Terminal

12 EB 6616 EN
Measures for preparation
4 Measures for preparation
After receiving the shipment, proceed as fol-
lows:
1. Check the scope of delivery. Compare
the shipment received with the delivery
note.
2. Check the shipment for transportation
damage. Report any damage to
SAMSON and the forwarding agent
(refer to delivery note).
4.1 Unpacking
Do not remove the packaging until immedi-
ately before mounting and start-up.
1. Remove the packaging from the web ter-
minal.
2. Dispose of the packaging in accordance
with the valid regulations.
4.2 Transporting
−Protectthewebterminalagainstexternal
inuences(e.g.impact).
−Protectthewebterminalagainstmoisture
and dirt.
−Observe the permissible transportation
temperatureof0to70°C.
4.3 Storage
Risk of damage to the web terminal due to
incorrect storage.
−Observe the storage instructions.
−Avoid long storage times.
−Contact SAMSON in case of different stor-
age conditions or long storage periods.
We recommend regularly checking the web
terminal and the prevailing storage condi-
tions during long storage periods.
Storage instructions
−Protectthewebterminalagainstmois-
ture,dirtandotherexternalinuences
(e.g. impact).
−Make sure that the ambient air is free of
acids or other corrosive media.
−Observe the permissible storage tem-
peraturefrom0to70°C.
−Do not place any objects on the web ter-
minal.
Note
NOTICE
!
Note

EB 6616 EN 13
Mounting and start-up
5 Mounting and start-up
5.1 Installation
The web terminal is designed for panel
mounting with the front dimensions
208x144mm.
Install as follows:
ÎMake panel cut-out with the dimensions
186x123mm.
ÎSlide the web terminal from the front with
the ventilation slits facing upward into
the panel cut-out.
ÎClamp the web terminal from the back
against the control panel using the four
supplied clips.
5.2 Electrical connection
The web terminal is powered either by a
24VDCsupplyorusingPoweroverEther-
net(PoE).
ForconnectionusingPoweroverEthernet:
ÎPlugtheEthernetcable(min.Cat5,
shielded)intotheRJ-45jack(seeFig.2)
of the web terminal and into the jack in-
tendedforitontheCPUmodule,auto-
mation unit or a switch.
5.3 Start-up
TheTROVIS6616WebTerminalisusedin
conjunctionwithaTROVIS6610CPUMod-
uleorTROVIS6611ControlandAutoma-
tion Unit.
Necessary conditions for start-up
−EthernetmustbeconnectedtotheCPU
module/automationunit.
−TheTROVIS6616WebTerminalandthe
CPUmodule/automationunitmustbe
conguredusingthesamesubnetwork.
−Ethernet can either be connected directly
totheCPUmodule/automationunitor
over active components.
WerecommendusingaPoE(Powerover
Ethernet) switch. As a result, the external
DCvoltagesupplyfortheTROVIS6616
Web Terminal is not required.
−Use a crossover cable (100BaseT
LAN type) to directly connect the web
terminaltotheCPUmodule/automa-
tion unit.
−To establish connection over active
components(switch/hub),a1:1ca-
ble must be used. Refer to the manu-
al of the components used for more
information.

14 EB 6616 EN
Measures for preparation
The SAMSON start screen ap-
pears approx. 25 seconds after
the Ethernet connection is estab-
lished. The Launcher starts auto-
matically.
The Setup Wizard appears 15
seconds after the Launcher starts
onstartingforthersttime.
1. Iftheready-conguredIPad-
dress(172.30.240.100/16)
is to be changed:
1.1 EnternewIPaddress.
IPaddress
1.2 ConrmIPaddress.
1.1
1.1
1.2
2. The netmask, DNS and
gatewaycongurationscan
be changed as described in
step 1.
If no DNS or gateway is
required, the IP address of the
local host needs to be
entered.
Note

EB 6616 EN 15
Measures for preparation
3. EntertheIPaddressofthe
TROVIS6610CPUModule/
TROVIS6611Controland
Automation Unit.
TROVIS661x
TheIPaddressoftheCPU
module/automationunitis
automatically entered in the
hostlesothattheCPUmod-
ule/automationunitcanbe
addressed by its host name
‘trovis661x’.
4. StarttheFTPserver,ifitisnot
already activated, by
checking the box.
The checked box indicates
thattheFTPserverisactive.
5. Conrmconguration.
SAVE
3.
4.
5.
2.
2.
6. Reboot the web terminal.
and reboot
6.

16 EB 6616 EN
Measures for preparation
7. Conrm"Rebootsystem?".
OK
8. Continue as described in
section5.5.
7.

EB 6616 EN 17
Measures for preparation
5.4 Restarting the Setup Wizard
1. Open the Settings menu:
1.1 Swipe to the left to go to
the second page of the
Launcher.
1.1
1.2 Open the menu.
Settings
1.2
2. Enter password:
2.1 Tapinputeld.
Password
2.2 Enter the password using
the number pad.
2.3 Conrm.
OK
2.1
2.3
Thepasswordthatisvalidonrststart-upcanbefoundonpage69.Toavoiditsun-
authorized use, remove the page or make the password unreadable.

18 EB 6616 EN
Measures for preparation
3. Start the Setup Wizard.
Start Wizard
3.
4. Change setup settings as de-
scribed in the previous sec-
tion. Save the new settings.
5. Shut down and reboot the
web terminal.
5.5 Conguring Auto Start
The application determined in Auto Start starts automatically on starting the web terminal.

EB 6616 EN 19
Measures for preparation
1. Open the Auto Start menu.
Auto Start
1.
2. If the required application
(e.g. MicroBrowser) does not
appear under 'Applications',
add the required application.
Applications
To use the TROVIS MOBILE
application instead of the
MicroBrowser application,
select 'Browser'.
3. Activate Auto startup by se-
lecting the green ON button.
4. Exitconguration.
3.
2.
4.
Note

20 EB 6616 EN
Measures for preparation
5. Exitthecongurationmenu.
If a different application other
than one determined in Auto
Start is to be started, this must be
opened manually.
5.
Note