Samsung SGH-X510 User manual

GSM TELEPHONE
SGH-X510
GSM TELEPHONE CONTENTS
1. Safety Precautions
2. Specification
3. Product Function
4. Array course control
5. Exploded View and Parts list
6. MAIN Electrical Parts List
7. Block Diagrams
8. PCB Diagrams
9. Flow Chart of Troubleshooting
10. Reference data

Contents
1. Safety Precautions
1-1. Repair Precaution ......................................................................................................1-1
1-2. ESD(Electrostatically Sensitive Devices) Precaution ...............................................1-2
2. Specification
2-1. GSM General Specification .......................................................................................2-1
2-2. GSM TX power Level ...............................................................................................2-2
3. Product Function
4. Array course control
4-1. Downloading Binary Files ......................................................................................4-2
4-2. Pre-requsite for Downloading ................................................................................4-2
4-3. S/W Downloader Program .....................................................................................4-3
5. Exploded View and Parts list
5-1. Cellular phone Exploded View ..............................................................................5-1
5-2. Cellular phone Parts list ........................................................................................5-2
5-3. Disassembly ............................................................................................................5-4
5-4. Assembly .................................................................................................................5-6
6. MAIN Electrical Parts List
7. Block Diagrams
8. PCB Diagrams

Contents
9. Flow Chart of Troubleshooting
9-1. Baseband ............................................................................................................9-1
9-1-1. Power ON .....................................................................................................9-1
9-1-2. Initial .............................................................................................................9-4
9-1-3. SIM Part .........................................................................................................9-6
9-1-4. Microphone Part ...........................................................................................9-7
9-1-5. Speaker Part_1(MP3, SPEAKER PHONE) ................................................9-8
9-1-6. Speaker Part_2(RECEIVER) .....................................................................9-10
9-1-7. Charging Part .............................................................................................9-11
9-2. RF ......................................................................................................................9-13
9-2-1. EGSM RX ...................................................................................................9-13
9-2-2. DCS RX ......................................................................................................9-15
9-2-3. PCS RX ......................................................................................................9-16
9-2-4. EGSM TX ...................................................................................................9-17
9-2-5. DCS TX ......................................................................................................9-18
9-2-6. PCS TX ......................................................................................................9-19
10. Reference data

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1. Safety Precautions
1-1
This Document can not be used without Samsung's authorization
1-1. Repair Precaution
●Repair in Shield Box, during detailed tuning.
Take specially care of tuning or test,
because specipicty of cellular phone is sensitive for surrounding interference(RF noise).
●Be careful to use a kind of magnetic object or tool,
because performance of parts is damaged by the influence of manetic force.
●Surely use a standard screwdriver when you disassemble this product,
otherwise screw will be worn away.
●Use a thicken twisted wire when you measure level.
A thicken twisted wire has low resistance, therefore error of measurement is few.
●Repair after separate Test Pack and Set because for short danger (for example an
overcurrent and furious flames of parts etc) when you repair board in condition of
connecting Test Pack and tuning on.
●Take specially care of soldering, because Land of PCB is small and weak in heat.
●Surely tune on/off while using AC power plug, because a repair of battery charger is
dangerous when tuning ON/OFF PBA and Connector after disassembing charger.
●Don't use as you pleases after change other material than replacement registered on SEC
System.
Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

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Safety Precautions
1-2
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1-2. ESD(Electrostatically Sensitive Devices) Precaution
Several semiconductor may be damaged easilly by static electricity. Such parts are called by
ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below.
You can prevent from ESD damage by static electricity.
●Remove static electricity remained your body before you touch semiconductor or parts with
semiconductor. There are ways that you touch an earthed place or wear static electricity
prevention string on wrist.
●Use earthed soldering steel when you connect or disconnect ESD.
●Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by
static electricity.
●Don't unpack until you set up ESD on product. Because most of ESD are packed by box
and aluminum plate to have conductive power,they are prevented from static electricity.
●You must maintain electric contact between ESD and place due to be set up until ESD is
connected completely to the proper place or a circuit board.

2. Specification
2-1
2-1. GSM General Specification
GSM900
Phase 1
EGSM 900
Phase 2
DCS1800
Phase 1 PCS1900
Freq. Band[MHz]
Uplink/Downlink
890~915
935~960
880~915
925~960
1710~1785
1805~1880
1850~1910
1930~1990
ARFCN range 1~124 0~124 & 975~1023 512~885 512~810
Tx/Rx spacing 45 MHz 45 MHz 95 MHz 80 MHz
Mod. Bit rate/
Bit Period
270.833 kbps
3.692 us
270.833 kbps
3.692 us
270.833 kbps
3.692 us
270.833 kbps
3.692 us
Time Slot
Period/Frame Period
576.9 us
4.615 ms
576.9 us
4.615 ms
576.9 us
4.615 ms
576.9 us
4.615 ms
Modulation 0.3GMSK 0.3 GMSK 0.3 GMSK 0.3 GMSK
MS Power 33 dBm~13 dBm 33 dBm~5 dBm 30 dBm~0 dBm 30 dBm~0 dBm
PowerClass 5pcl~15pcl 5pcl~19pcl 0pcl~15pcl 0pcl~15pcl
Sensitivity -102 dBm -102 dBm -100 dBm -100 dBm
TDMA Mux 8 8 8 8
Cell Radius 35 Km 35 Km 2 Km -

Speclflcation
2-2
2-2. GSM Tx Power Class
TX Power
control level GSM900
5 33±2 dBm
6 31±2 dBm
7 29±2 dBm
8 27±2 dBm
9 25±2 dBm
10 23±2 dBm
11 21±2 dBm
12 19±2 dBm
13 17±2 dBm
14 15±2 dBm
15 13±2 dBm
16 11±3 dBm
17 9±3 dBm
18 7±3 dBm
19 5±3 dBm
TX Power
control level DCS1800
0 30±3 dBm
1 28±3 dBm
2 26±3 dBm
3 24±3 dBm
4 22±3 dBm
5 20±3 dBm
6 18±3 dBm
7 16±3 dBm
8 14±3 dBm
9 12±4 dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
TX Power
control level PCS1900
030±3dBm
128±3dBm
226±3dBm
324±3dBm
422±3dBm
520±3dBm
618±3dBm
716±3dBm
814±3dBm
912±4dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm

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3. Product Function
3-1
This Document can not be used without Samsung's authorization
Main Function
- Speed dial
- Network services
- Send SMS or MMS messages
-Voicemail
- Broadcast, Push, SOS message
- Web browser
- Camera
-IrDA

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4. Array course control
4-1
This Document can not be used without Samsung's authorization
Test Jig (GH80-03307A)
Test Cable (GH39-00127A)
RF Test Cable (GH39-00283A)

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Array course control
4-2
This Document can not be used without Samsung's authorization
4-1. Downloading Binary Files (1)
•Swift Model firmware is composed of 2 files
–*.s3 : Main source code binary.
4-2. Prerequisite
•Downloader program(Optiflash.exe)
•X510 Moblie Phone
•Data Cable
•Binary Files

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Array course control
4-3
This Document can not be used without Samsung's authorization
4-3. S/W Downloader Program
1. Load the binary download program by execution the "OptiFlash.exe"
2. Select the“Options” -> “Settings” -> “Generic” -> “Specify hardware platform”.
Choose hardware platform for the downloader file setting.
Set the everything else as the default values which are shown below

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Array course control
4-4
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3. Select the COM port where the download cable is connected
Only COM1 is supported. Additionally you can select the maximum transfer speed
OptiFlash will use to communicate with the phone. However, Optiflash will use a slower
speed if either the PC’s or the phone’s serial hardware is incapable of handling the
selected speed.

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Array course control
4-5
This Document can not be used without Samsung's authorization
4. Select the “Flash&Verify” -> “Browse”
Set the directory path and choose the latest S/W binary, for example
"gsmstack.s3", for the downloader binary setting.
And Check "Reserved Memory Regions" - 0x00008000 - 0x0001ffff

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Array course control
4-6
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5. 1st. Press “Flash”.
2nd. Turn on Power of mobile
6. When downloading is finished successfully, there is a “All is well” message.
7. After finishing downloading, Certain memory resets should be done to guarantee the
normal performance.
8. Confirm the downloaded version name by key-string(*#1234#)
Memory reset will be done by pressing the following key-strings.
Full Reset :“
*2767*3855#” will reboot the phone automatically.

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5. Exploded View and Parts List
5-1
This Document can not be used without Samsung's authorization
5-1. Cellular phone Exploded View
QFR01
QKP01
QMP01
QME01
QAN02
QRE01
QRF03
QVO01
QCR12
QBA01
QBA00
QFU01
QLC01
QSP01
QMO01
QFL01
QMW02
QCA01
QIF01
QLC03
QCR12
QSC01
QRF01
QAN05

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Exploded View and Parts List
5-2
This Document can not be used without Samsung's authorization
Design LOC Discription SEC CODE
QAN02 INTENNA-SGHX510 GH42-01012A
QAN05 ASSY MEC-INTENNA CONTACT GH75-08168A
QBA00 PMO-COVER BATT GH72-30639H
QBA01 INNER BATTERY PACK-800MAH,MAIN GH43-02589A
QCA01 UNIT-CAMERA MODULE GH59-03512A
QCR12 SCREW-MACHINE 6001-001530
QCR12 SCREW-MACHINE 6001-001530
QFL01 ASSY CASE-LOWER GH98-01865A
QFU01 ASSY CASE-UPPER GH98-01866A
QKP01 ASSY KEYPAD-(XEF/CDA) GH98-02513A
QLC01 ELA UNIT-SGHX510 LCD MODULE (S GH96-02319A
QLC03 UNIT-LCD CON TO CON FPCB GH59-03598A
QME01 UNIT-DOMESHEET GH59-03601A
QMO01 MOTOR DC-SGHX510 GH31-00285A
QMP01 PBA MAIN-SGHX510 (PBA MAIN) GH92-02982A
QMW02 PMO-COVER MAIN WINDOW GH72-35770A
QRF01 MPR-TAPE RF GH74-22888H
QSC01 RMO-RUBBER FOLDER SCREW GH73-07904A
QSP01 SPEAKER 3001-002065
QVO01 ASSY KEY-VOLUME GH98-01510A
QFR01 ASSY CASE-FRONT GH98-01864A
QIF01 PMO-COVER IF GH72-33320A
QRE01 ASSY CASE-REAR GH98-01867A
QRF03 PMO-COVER EARJACK V2 GH72-30586H
5-2. Cellular phone Parts list

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Exploded View and Parts List
5-3
This Document can not be used without Samsung's authorization
Discription SEC CODE
BAG PE 6902-000297
ADAPTOR-SGHN288 TAD GH44-00184A
LABEL(P)-WATER SOAK GH68-02026A
LABEL(P)-WATER SOAK GH68-02026A
MANUAL USERS-EU GERMAN GH68-12387A
LABEL(R)-MAIN(EU) GH68-12592A
BOX(P)-UNIT MAIN(EU) GH69-04492A
MPR-BOHO VINYL LCD CONN GH74-15350A
MPR-TAPE MAIN WINDOW GH74-22893A
MPR-VINYL BOHO MAIN WINDOW GH74-23229A
MPR-CUSHION INTENNA GH74-24320A
MPR-TAPE IF COVER GH74-24740A
MPR-TAPE GASKET REAR GH74-25901A
MPR-TAPE FPCB HOLE GH74-26351A
MPR-TAPE GASKET PCB 1 GH74-26353A
MPR-TAPE GASKET PCB 2 GH74-26354A
MPR-TAPE GASKET PCB 3 GH74-26355A
MPR-SPONGE INTENNA GH74-27227A
MPR-INSU TAPE GH74-27268A
MPR-INSU TAPE GH74-27589A
MPR-TAPE WIRE GH74-27590A

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Exploded View and Parts List
5-4
This Document can not be used without Samsung's authorization
5-3. Disassembly
1
43
2
1) Remove the Volume key.
2) Disconnect the LCD connector.
※caution
1) During disconnecting the LCD connector, pay
attention not to tear the FPCB.
1) Open the folder.
2) While pressing the Locker of left and right side
of Front case with your finger, disjoint the PBA.
※caution
1) Pay attention not to damage PAB & Front
locker.
1) Unscrew 4point in the rear case
※caution
1) Be care of Shooting out damage and scratch
not to occur.
1) Disjoint from left lower part to upper part for
rear case
※caution
1) When you disjoint a rear case, be care of
Shooting out damage and scratch not to occur.
2) It should be disjointed for rear case after Ear-
jack cover be opened

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Exploded View and Parts List
5-5
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5
87
6
1) Remove screw cover using tweezers.
※caution
1) Be care of Shooting out damage and scratch
not to occur.
1) Unscrew at the folder upper using a screwdriver
※caution
1) Be care of Shooting out damage and scratch
not to occur.
1) Remove the key pad.
2) Remove the dust protection tape using tweezers.
※caution
1) Pay attentoin not to damage for FPCB during
removal of the dust protection tape.
1) After fling a folder upper with arrow direction,
disjoint from folder ass'y.
※caution
1) Be careful not to tear the FPCB during disjoint.

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Exploded View and Parts List
5-6
This Document can not be used without Samsung's authorization
9
12
11
10
1) Hold FOLDER UPPER as a picture below with
two hand grapping.
※caution
1) Be care of harmful of locker wehn disjoint
Upper case. 1) UPPER disjointed view.
1) Disjoint FOLDER ASS'Y along the displayed
direction from the mechanic disjoint hole.
※caution
1) Be care of Shooting out damage and scratch
not to occur.
1) Disjoint a side part of Folder assy' as same
way.
2) Disjoint opposite side as a same way.
※caution
1) Be care of Shooting out damage and scratch
not to occur.