Samsung SGH-ZV60 User manual

UMTS TELEPHONE
SGH-ZV60
UMTS TELEPHONE CONTENTS
1. Safety Precautions
2. Specification
3. Operation Instruction and
Installation
4. Array course control
5. Exploded View/Disassembly
and Assembly Instructions
6. MAIN Electrical Parts List
7. Block Diagrams
8. PCB Diagrams
9. Flow Chart of Troubleshooting
10. Reference data

Samsung Electronics Co.,Ltd.
2007. 06. Rev.1.0
ⓒ
This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.
Country Web Site
North America service.samsungportal.com
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CIS cis.samsungportal.com
Europe europe.samsungportal.com
China china.samsungportal.com
Asia asia.samsungportal.com
Mideast & Africa mea.samsungportal.com
GSPN (Global Service Partner Network)

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1. Safety Precautions
1-1
This Document can not be used without Samsung's authorization
1-1. Repair Precaution
●Repair in Shield Box, during detailed tuning.
Take specially care of tuning or test,
because specipicity of cellular phone is sensitive for surrounding interference(RF noise).
●Be careful to use a kind of magnetic object or tool,
because performance of parts is damaged by the influence of magnetic force.
●Surely use a standard screwdriver when you disassemble this product,
otherwise screw will be worn away.
●Use a thicken twisted wire when you measure level.
A thicken twisted wire has low resistance, therefore error of measurement is few.
●Repair after separate Test Pack and Set because for short danger (for example an
overcurrent and furious flames of parts etc) when you repair board in condition of
connecting Test Pack and tuning on.
●Take specially care of soldering, because Land of PCB is small and weak in heat.
●Surely tune on/off while using AC power plug, because a repair of battery charger is
dangerous when tuning ON/OFF PBA and Connector after disassembling charger.
●Don't use as you pleases after change other material than replacement registered on SEC System.
Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

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Safety Precautions
1-2
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1-2. ESD(Electrostatically Sensitive Devices) Precaution
Several semiconductor may be damaged easily by static electricity. Such parts are called by ESD
(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below.
You can prevent from ESD damage by static electricity.
●Remove static electricity remained your body before you touch semiconductor or parts with
semiconductor. There are ways that you touch an earthed place or wear static electricity
prevention string on wrist.
●Use earthed soldering steel when you connect or disconnect ESD.
●Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by
static electricity.
●Don't unpack until you set up ESD on product. Because most of ESD are packed by box and
aluminum plate to have conductive power,they are prevented from static electricity.
●You must maintain electric contact between ESD and place due to be set up until ESD is connected
completely to the proper place or a circuit board.

2. Specification
2-1
2-1. GSM General Specification
EGSM 900 DCS1800 PCS1900 W-CDMA
Freq.
Band[MHz]
Uplink/Downlink
880~915
925~960 1710~1785 1805~1880 1850~1910 1930~1990 1920~1980 2110~2170
ARFCN range 0~124 &
975~1023 512~885 512~810 UL: 9612~9888
DL: 10562~10838
Tx/Rx spacing 45MHz 95MHz 80MHz 190MHz
Mod. Bit rate/
Bit Period 270.833kbps 3.692us 270.833kbps 3.692us 270.833kbps 3.692us 3.84Mcps
Time Slot
Period/Frame
Period
576.9us
4.615ms 576.9us 4.615ms 576.9us 4.615ms Frame length : 10ms
Modulation 0.3GMSK 0.3GMSK 0.3GMSK QPSK
HQPSK
MS Power 33dBm~5dBm 30dBm~0dBm 30dBm~0dBm 24dBm~-50dBm
Power Class 4
(max +33dBm) 1 (max +30dBm) 1 (max +30dBm) 3 (max +24dBm)
Sensitivity -102dBm -100dBm -100dBm -106.7dBm
TDMA Mux 8 8 8
Cell Radius 35Km 2Km 2Km 2Km

Speclflcation
2-2
TX Power
control level GSM900
533±2dBm
631±2dBm
729±2dBm
827±2dBm
925±2dBm
10 23±2 dBm
11 21±2 dBm
12 19±2 dBm
13 17±2 dBm
14 15±2 dBm
15 13±2 dBm
16 11±3 dBm
17 9±3dBm
18 7±3 dBm
19 5±3 dBm
TX Power
control level DCS1800
030±3dBm
128±3dBm
226±3dBm
324±3dBm
422±3dBm
520±3dBm
618±3dBm
716±3dBm
814±3dBm
912±4dBm
10 10±4 dBm
11 8±4dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
TX Power
control level PCS1800
030±3dBm
128±3dBm
226±3dBm
324±3dBm
422±3dBm
520±3dBm
618±3dBm
716±3dBm
814±3dBm
912±4dBm
10 10±4 dBm
11 8±4dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
2-2. GSM Tx Power Class

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3. Operation Instruction and Installation
3-1
This Document can not be used without Samsung's authorization
Main Function
―Built-in Digital Cameras( CMOS 2 Mega , CMOS VGA )
―1.9" Main LCD ( 260K TFT ), 1.07" Sub LCD (CSTN)
―Video Telephony / Streaming
―Bluetooth V2.0 Wireless Technology
―USB 2.0
―MP3 player
―Folder Upper Music Key(Touch key)
―Downloadable Game via JAVA
―Sending Photo & Video by MMS or E-Mail
―Supporting 72 Polyphonic Ring Tone
―WAP 2.0 Browser ( Including xHTML/WCSS MP, w/HTTP )
―External Memory Card Socket( T-flash )
―GSM 900MHz & DCS1800MHz & 1900MHz & WCDMA 2100MHz
―GPRS Class 12

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Operation Instruction and Installation
3-2
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4. Array course control
4-1
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4-1. Software Adjustments
1. JIG: Download, Trace, Calibration, etc
2. RF test cable: RF test
3. Test cable: JIG to phone
4. TA (Travel Adaptor)
5. Data Link Cable : USB cable
6. Serial cable: PC to JIG
1
65
2
4
3
2
GH80-03308A GH39-00397A
GH39-00444A
GH44-01361A
GH39-00478A

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Array course control
4-2
This Document can not be used without Samsung's authorization
4-2. Software Downloading
4-2-1. Downloading Binary Files
• Four binary files for downloading ZV60.
– amss_compressed.bin : Modem binary for communication function
& Mocha binary for user interface and various application
– Rsrc_ZV60_○○○.rc1: Files need for each application
– Rsrc2_ZV60(Low).rc2 : Power on/off animation
– FactoryFS_ZV60_○○○.ffs : Default file system to be put into in initial production
4-2-2. Pre-requsite for Downloading
• Downloader Program( FastMultiLoader V5.00.exe )
• SGH-ZV60 Mobile Phone
• USB Data Link Cable
• Binary files

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Array course control
4-3
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4-2-3. S/W Downloader Program
1. Boot the ZV60 by pressing ‘Power ON key’ + ‘Number 9 key’ at the same time-
If you do properly, you can see the following message on LCD “DOWNLOAD” or
RED SCREEN
2. Load the binary download program by executing the “FastMultiLoader V5.00.exe”. And
then Check the 6245.
3. Select the check box what you want to download.

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Array course control
4-4
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4. Select the binary file what you want to download

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Array course control
4-5
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5. Now press the button ‘Port Search’
6. Now press the button ‘Download’
7. When downloading is complete, UE reboot automatically.
- If there is difference in FactoryFs.bin, UE will format file system
automatically.

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Array course control
4-6
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5-2
This Document can not be used without Samsung's authorization
5. Exploded View/Disassembly&Assembly Instructions
5-1. Cellular Phone Exploded View
QFU01
QHI01
QWD01
QFL01
QCW02
QCR12
QMW01
QSC01
QCA02
QLC01
QCA01
QAN05
QCR12
QAN02
QVO01
QVK01
QVK02
QMP01
QFR01
QKP01
QME01
QMI01
QRE01
QCR12
QBA01
QBA00
QCK01
QMO01
QSC02
QSP01
QME03
QRF03
QCA04
QCW01
QCR12
QSD01
QMI03

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Exploded View/Disassembly&Assembly Instructions
5-2
This Document can not be used without Samsung's authorization
5-2. Cellular Phone Parts list
Design LOC Description SEC CODE
QAN02 INTENNA-SGH ZV60 GH42-01187A
QAN05 ASSY MEC-INTENNA CONTACT GH75-08168A
QBA00 PMO-COVER BATTERY GH72-37218A
QBA01 INNER BATTERY PACK-960MAH,BLK, GH43-02720A
QCA01 UNIT-CAMERA MODULE GH59-04089A
QCA02 UNIT-VGA CAMERA GH59-04140A
QCA04 ICT-DECO MEGA CAMERA GH70-01992A
QCK01 PMO-CAMERA KEY GH72-37214A
QCR12 SCREW-MACHINE 6001-001530
QCR12 SCREW-MACHINE 6001-001530
QCR12 SCREW-MACHINE 6001-001530
QCR12 SCREW-MACHINE 6001-001530
QCW01 PCT-COVER WINDOW MEGA CAM GH72-37221A
QCW02 PCT-COVER WINDOW VGA CAM GH72-37222A
QFL01 ASSY CASE-LOWER FOLDER GH98-03768A
QFR01 ASSY CASE-FRONT GH98-03767A
QFU01 ASSY CASE-UPPER FOLDER GH98-03769A
QHI01 ASSY MEC-HINGE GH75-04948A
QKP01 ASSY KEYPAD-(VOD/BLK) GH98-03771A
QLC01 ELA ETC-SGH ZV60 LCD MODULE GH96-02453A
QME01 DOME SHEET-METAL DOME GH59-04109A
QME03 KEY FPCB-SGHZV60 TOUCH KEY GH59-04133A
QMI01 MICROPHONE-ASSY GH30-00394A
QMI03 AS-SGHZV60 MIC RUBBER GH81-06647A
QMO01 MOTOR DC-SGH ZV60 GH31-00313A
QMP01 PBA MAIN-SGH ZV60 GH92-03460A
QMW01 ASSY COVER-MAIN WINDOW GH98-04609A
QRE01 ASSY CASE-REAR GH98-03770A
QRF03 PMO-COVER EAR GH72-37217A
QSC01 RMO-SCREW CAP L GH73-09420A
QSC02 RMO-SCREW CAP R GH73-09421A
QSD01 PMO-COVER SD GH72-37216A
QSP01 SPEAKER 3001-002114
QVK01 KEY FPCB-VOLUME KEY ASSY GH59-04204A
QVK02 KEY FPCB-CAM KEY FPCB GH59-04203A
QVO01 PMO-VOLUME KEY GH72-37213A
QWD01 PCT-COVER SUB WINDOW GH72-37224A

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Exploded View/Disassembly&Assembly Instructions
5-3
This Document can not be used without Samsung's authorization
Description SEC CODE
CBF INTERFACE-DATA LINK CABLE GH39-00444A
ADAPTOR-SGHE690,BLK,EU,A_TYPE GH44-01361A
EARPHONE-EARPHONE,20P,B-TYPE GH59-03883A
LABEL(R)-WATER SOAK GH68-09361A
MPR-INSU TAPE LED GH74-31775A
MPR-VINYL BOHO SUB WINDOW GH74-31128A
MPR-REMOVE TAPE LCD GH74-13804A
MPR-TAPE GH74-27509A
MPR-INSU TAPE SUB LCD GH74-27510A
MPR-INSU TAPE GH74-27511A
MPR-INSU TAPE GH74-27512A
MPR-TAPE DECO MEGA CAM GH74-30162A
MPR-TAPE WINDOW MEGA CAM GH74-30163A
MPR-VINYL BOHO SUB WINDOW GH74-31128A
MPR-TAPE MAIN FPCB INSULATION GH74-24736A
MPR-TAPE FPCB FRONT GH74-31774A
ICT BRACKET-MEGA CAMERA GH70-02533A
TAPE GASK GH74-32594A
VINYL-BOHO REAR GH74-33383A
S/W CD-PC STUDIO GH46-00424A
MANUAL USERS-VODA SPANISH GH68-14787A
MANUAL USERS-VODA QSG SPANISH GH68-14916A
BAG PE 6902-000634
LABEL(R)-MAIN(VODA) GH68-14768A
BOX-UNIT(VODA) GH69-05393A
CUSHION-CASE(VODA) GH69-05394A

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Exploded View/Disassembly&Assembly Instructions
5-4
This Document can not be used without Samsung's authorization
※ Caution
1) Be care of scratch and molding damage.
※ Caution
1) Be care of scratch and molding damage.
1) Be care of damage to the FPCBs.
※ Caution
1) Be care of scratch and molding damage.
※ Caution
1) Be care of damage to the FPCBs.
2) Be care of scratch and molding damage.
5-3. Disassembly and Assembly Instructions
5-3-1. Disassembly
1
1.Unscrew the 4 points.
2.Separate the REAR from the FRONT ass'y using assembly stick.
1. Take out the PBA, KEYPAD.
2. Detach the DUST PROTECTION TAPE.
1.Disjoin the connectors from the PBA.
2
3 4
1. Push the hinge with a thin stick to separate the UPPER
from the LOWER.

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Exploded View/Disassembly&Assembly Instructions
5-5
This Document can not be used without Samsung's authorization
※ Caution
1) Be care of scratch and molding damage.
※ Caution
1) Be care of scratch and molding damage.
※ Caution
1) Be care of scratch and molding damage.
2) Be care of damage to motor/speaker wires.
※ Caution
1) Be care of scratch and molding damage.
2) Be care of damage to LCD FPCB..
1.Detach the two SCREW CAPs.
2.Put the HINGE DUMMY out.
3.Unscrew 2 points.
1. Separate a motor/speaker/Mega,Vga camera from the LOWER using
a tweezer.
2. Separate the LCD module from the LOWER.
5
1.Disassemble the UPPER by using a assembly stick.
6
7 8
1.Take the LCD out.

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Exploded View/Disassembly&Assembly Instructions
5-6
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※ Caution
1) Be care of damage to the LCD module
※ Caution
1) Be care of damage to the LCD module
※ Caution
1) Be care of scratch and molding damage.
※ Caution
1) Be care of scratch and molding damage.
1.Solder motor/speaker to the pad of LCD
module and Bonding.
5-3-2. Assembly
1.Attach one insulation tape to Camera connector.
1 2
1.Attach MEGA/VGA Camera module to the LCD.
3