Samwontech Temp 2000 M User manual

Instruction Manual

SAMWONTECH
2nd Edition of TEMP2000M_Series IM : April. 8. 2014 Page 1 / 3
※ This edition is common manual for TEMP2500M, TEMP2700M.
Contents
Manipulation
1. Safety instruction (Cautions)
1.1 Checking the product····················································································· 3
1.2 Exterior and how to install··············································································· 6
1.3 Wiring ····································································································· 15
1.4 Display function and name·············································································· 24
1.5 Control part LED ···················································································· 25
2. Manipulation and setting
2.1 Basic operation flow chart··············································································· 26
2.2 Setting button operation ················································································· 27
2.3 How to set the parameters…… ········································································· 28
3. Setting operation state
3.1 Main screen································································································· 31
3.2 Stationary (FIX) operation················································································ 32
3.3 Program operation ·················································································· 37
3.4 Auto tuning screen ·················································································· 42
3.5 Sub channel auto tuning ················································································· 47
3.6 Auto tuning and tuning point············································································· 48
4. Operation related motion setting
4.1 Operation method setting················································································ 49
4.2 FUZZY operation ···················································································· 51
4.3 Setting data change ratio (SLOPE) operation ························································ 52
5. Program setting
5.1 Program pattern setting ·················································································· 54
5.2 Pattern repetition setting ················································································· 61
5.3 File editing ································································································ 62
5.4 Time signal operation ···················································································· 64
5.5 Standby operation ························································································ 67
5.6 Experiment name setting ················································································ 69
6. Graph display and saving setting

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2nd Edition of TEMP2000M_Series IM : April. 8. 2014 Page 2 / 3
6.1 Pattern graph display ····················································································· 70
6.2 Measured data (PV) graph view········································································· 72
6.3 Setting the measure data (PV) graph saving ························································· 74
6.4 SD memory storage setting ············································································· 76
7. Screen display setting
7.1 Screen display setting····················································································· 77
7.2 DI error occurrence history view········································································ 79
7.3 Heater short state·························································································· 81
8. Time setting ····································································································· 82
9. Communication error·························································································· 84
System setting
10. System setting
10.1 Main screen ································································································ 85
10.2 System parameter setting procedure ····························································· 87
11. Sensor input
11.1 Sensor input setting ······················································································ 88
11.2 Sectional input calibration setting ····································································· 94
12. Control & Transmitting output
12.1 Control output setting ···················································································· 96
12.2 Transmission output setting············································································· 103
13. DO relay output
13.1 Relay No. and parameter setting ····································································· 105
13.2 Other signal relay setting ············································································· 111
13.3 UP, SOAK, DOWN signal operation ···································································· 115
14. Communication
14.1 Communication environment setting (RS232C / RS485)··········································· 116
14.2 Communication environment setting (Ethernet)······················································ 118
15. Inner signal
15.1 Inner signal setting························································································ 119
15.2 Inner signal operation ···················································································· 121
16. ON/OFF signal
16.1 ON/OFF signal setting ················································································· 122

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16.2 ON/OFF signal operation ················································································ 124
17. Alarming signal
17.1 Alarming signal setting ··················································································· 125
17.2 Alarming signal operation ··············································································· 130
17.3 Heater short alarming signal ·········································································· 131
18. PID Group
18.1 PID application scope setting··········································································· 132
18.2 PID group setting ························································································· 135
19. DI function and operation
19.1 DI operation setting ······················································································ 137
19.2 DI error name ··························································································· 142
19.3 DI error creation screen ················································································· 145
20. User screen
20.1 User screen setting ···················································································· 146
20.2 User screen operation ··················································································· 149
20.3 BMP file making method·················································································· 150
21. System initial setting
21.1 Basic screen display setting ············································································ 151
21.2 State display lamp setting ··············································································· 153
21.3 Initial screen operation ·················································································· 154
22. Sub channel setting
22.1 Sub channel system parameter setting screen ······················································ 155
22.2 System parameter setting procedure ····························································· 156
22.3 Sub channel sensor input setting ······································································ 157
22.4 Sub channel control output setting ···································································· 162
22.5 Sub channel relay No. setting ·········································································· 164
22.6 Sub channel communication environment setting ·················································· 166
22.7 Sub channel alarming signal setting ··································································· 168
22.8 Sub channel PID group setting ········································································· 173
22.9 Sub channel system initialization setting ····························································· 175
* Engineering Units

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1. Safety instruction (Cautions)
Thank you for your choice our multi channel programmable controller (TEMP2000M).
This installation manual describes how to install this product.
Safety symbol mark
(A) “Handle with care” or “Caution” shall be expressed. In case of violation of this point, it may
cause the death, heavy injury or severe damage on the device.
(1)Product: It is displayed in case that there are points to be recognized certainly to
protect the human body and device.
(2) Installation manual : The cautions are described in case of the threatening to the
life and body due to the electric shock and etc.
(B)“Ground terminal” shall be displayed.
Make the ground with the ground surface in case of product installation and
manipulation.
(C)“Supplement explanation” shall be displayed.
The information to supplement the explanation is described.
(D)“References” shall be displayed.
☞ It describes the points to be referred and the reference page.
음 Cautions in this instruction manual 음
(A)AUTO TUNING shall be delivered for the final user to keep always and it shall be kept in the
place within the reach anytime.
(B) Use this product after full understanding on the auto tuning.
(C) AUTO TUNING is the description on the details of function of the product and the other points
besides the auto tuning shall not be warranted.
(D) A part of whole part of auto tuning shall not be edited or copied for use.
(E) The description in auto tuning may be changed randomly without pre-notice or warning.
(F) Even though this auto tuning is made with full effort, it will be appreciated if you inform to the
point of purchase (Dealer shop) in case of finding the deficiencies, mistake and omission in
the description.

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음Safety and cautions in the modification(Change)음
음on the product (Change) on the product음
(A) Use this product after full understanding on the cautions (Instructions) for the safety in auto
tuning for the protection and safety of the product of the system to be connected for use.
(B) Our company is not responsible for the use and handling and every loss incurred due to the
negligence without following auto tuning.
(C) In case of installing the additional protective or safety circuit for the protection and safe of
this product or the system connected this product shall be installed at the outside of the
product.
The modification (Change) or addition to this product is prohibited.
(D) Do not disassemble, repair or modify randomly. It may cause the electric shock, fire and
mal operation.
(E) Please contact the sales department of our company in case of changing the part or
consumables of this product.
(F) Do not allow the inflow of the moisture to this product. It may cause a failure.
(G) Do not apply strong impact on this product. It may cause the damage on the product or
mal operation.
음For exemption of their product음
(A) Our company is not responsible for any warrant or liabilities on the product except the
contents defined in quality assurance condition of our company.
(B) Our company is not responsible for any direct or indirect damage to the user or third party
due to the unexpected defect and natural disaster in use of this product.
FFor the quality insurance condition of this product
(A) The warrant period of the product shall be 1 year from the date of purchasing and it shall be
repaired in free of charge in case of the failure created from the normal use defined in auto
tuning.
(B) The repair by the failure created after the warranty period of the product shall be processed in
real cost (Payment) according to the defined condition by our company.
(C) The following cases are processed in real cost even it is the failure created within the
warranty period.
(1) Defect by the mistake and fault of the user. (Ex : Initialization due to the loss of the
password and etc)
(2) Failure by the natural disaster(Ex : Fire and flood and etc)
(3) Failure by the movement after the product installation
(4) Failure by the random disassembly, change or damaged on the product
(5) Failure by the abnormal electric source such as the instable electric power.
(6) Others
(D) Please contact the point of purchasing and sales department of our company in case of
necessity for after sales service due to the failure.

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1.1 Checking the product
▶ Check whether there is no damage on the product by inspecting on the exterior when the product is
accepted.
In addition, check the following points.
1.1.1 Check the specification of the ordered product
▶ Check whether the accepted product is same with the ordered specification.
How to check: Check the model name specification code on the right of packing box and label on the
left of product case.
⊙ TEMP2□00M - 0□/□/□/□/□
① ② ③ ④ ⑤ ⑥
No. Name Symbol Description
5 Screen display part 5.7 inch
① Model 7 Screen display part 7.5 inch
0 I/O1 (Relay 12point / Basic)
② I/O Board 1 I/O1, 2 (Relay 32point)
N None
③ SD card option SD SD Card
RS RS232C, RS485 (Basic)
④ Communication
option CE Ethernet
N None
A 50A
B 100A
⑤ HBA option
C 12A
CH2 2 Channel
CH4 4 Channel
⑥ TEMP2000M
Sub channel
CH6 6 Channel
⊙ Sub channel -□/□
① ②
No. Name Symbol Description
N None
A 50A
B 100A
① HBA option
(INPUT 1)
C 12A
N None
A 50A
B 100A
② HBA option
(INPUT 2)
C 12A

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1.1.2 Check the packing contents
▶ Check whether the following contents are contained.
TEMP2000M_SERIES
Main body – display part
TEMP2000M_SERIES
CONTROL PART-Main
TEMP2000M_SERIES
CONTROL PART-Sub I/O1 BOARD
SD CARD
(In case of
option selection)
I/O2 BOARD
(In case of
option selection)
Fixing mount End bar
Cable (2m)
PC⇔control
part
Cable (1m)
CONTROL
PART⇔I/O1
Cable (3m)
DISPLAY PART
⇔control part
SMPS
(Product for independent
selling)
Manual

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1.1.3 Processing of the damaged product
▶ Contact to the point of product purchase or sales department of our company when the product is
damaged at the external inspection on the product as in the above or omission of the parts.
Exchange period for the parts with life span
▶ Check the corresponding exchange period for the following life span parts and exchange
before passing the exchange period when it is necessary.
■ RELAY JQ1P-DC18V, ALD18V equivalent : Under 300,000 times of ON/OFF
■ BATTERY CR2030 3V equivalent : Under 200,000 hours
(A) Contact to the point of product purchase or sales department of our comp for the exchange of
the life span parts.

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1.2 Exterior and how to install
1.2.1 Installation location and environment
ACautions in installation location and environment u
(A) Handle after switching on at the state of installing this product on the panel because there is
a risk of electric shocking. (Cautions for electric shocking)
(B) Do not install this product at the following location and environment.
■ A place where a person can touch the terminal point without recognition
■ A place exposed directly to the mechanical vibrato or impact
■ A place exposed to the corrosive gas or combustible gas
■ A place with big temperature change
■ A place with excessive high (Over 50℃) or low (Under 10℃) temperature
■ A place exposed directly to the direct sunlight
■ A place influenced by electromagnetic wave
■ A place with high humidity (A place over 85% of ambient humidity)
■ A place where the flammable stuffs are placed at the surrounding.
■ A place with many dust or salts
■ A place exposed to the ultra violet light
☞ Even though the case of this product is made of non-flammable material such as
ABS/PC, do no install at the place where the flammable stuffs exist.
음Cautions in installaiton음
(A) Do not place the device or wire which become the cause of the noise near to this product
(B) Use the product within 10~50℃, 20~90% RH(The dew shall not be made).
Especially, do not place the excessive heating device at near
(C) Do not install the product in declining.
(D) Keep the product within -5~70℃, 5~95%RH (The dew shall not be made).
(E) Especially, use after full warming up when it is used in under 10℃.
(F) Make wiring after switching off of every device during the wiring (Cautions in electric shock)
(G) This product operates in 24V DC, 22VAmax without special manipulation.
There is a risk of the electric shock and fire when it is used in the abnormal electric source
(H) Do not work with wet hand. There is a risk of the electric shock.
(I) Keep the basic cautions to reduce the fire, electric shock and risk of injury in use.
(J) Install and use according to the instructions on the installation manual.
(K) Refer to the installation instruction for the necessary information for the ground. However,
do not ground to the water pipe, gas pipe, phone line and lightening rod. There is a risk of
explosion and ignition.
(L) Do not switch on before connection of the devices of the product. It may cause the failure.
(M) Do not close the ventilation hole on the product. It may cause the failure.
(N) Do not decline the I/O BOARD and install inside the hygrostat. Use after fixing on the holes
on the board with bolts and nuts.
(O) The level of excessive voltage is category Ⅱ and the use environment is DEGREEⅡ.

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1.2.2 External dimension (Unit: mm)
1.2.2.1 External dimension of display part for each model
Unit : mm
Model
Name A B C D E F G H
TEMP2500M 144 144 6.5 33.5 136.5 136.5 156 75
TEMP2700M 203 180 6.8 38.2 172.5 195.5 192 75
1.2.2.2 External dimension of control part
Main unit Sub unit
H
H
E
DC
F
B
G
A
51
964.2
100.8
964.2
25.5 100.8

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1.2.2.3 I/O1 BOARD external dimension
1.2.2.4 I/O2 BOARD external dimension
1.2.3 Panel cutting dimension
▶ In case of general attaching
※ Panel cutting dimension for each model
Unit: mm
MODEL A B C
TEMP2500M 137.5 137.5 250
TEMP2700M 196 173 308.5
29
132
124
94
74
34.7 104.6
115
180
170

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1.2.4 How to attach mount
1.2.4.1 How to install display part
▶ TEMP2000M DISPLAY UNIT panel installation method
① Cut the panel to be installed. [Refer to 1.2.3 panel cutting dimension]
② Insert the product on the installation hole from the rear side of the main body as shown in the above
diagram
③ Fix the main body using the fixing mount on the upper and lower power of the main body (It is same
with the picture) (User the screwdriver)
▶ In case of installing with VESA mount
☞ VESA dimension (75*75) is same in every product.
75
75
VESA dimension (75*75)
※ Cautions
Apply M4*4L ~ 6L bolt in
fixing on vesa hole
.
DISPL
Insert
Panel
(Refer to the
p
anel cuttin
g
dimension)
Fixing
Phillips
screwdriver
The installation of fixing mount on
the left, right, upper and lower part
of
display
doesn
’
t
matter.
Panel thickness:
2
~
7
mm

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1.2.4.2 How to install control part
▶ In case of installing DIN rail
1) DIN rail preparation
2) Insert the ⓐ part on the main unit and sub unit into the rail first as shown in the picture and
push ⓑ part and the installation shall be made the latch to lock into the rail as shown in the picture.
3) Assemble the installed main unit and sub unit to the direction of arrow as shown in the following
picture.
35
1
7.3
27
ⓑ Push BACK COVER
ⓐ
Latch

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4) Both ends of unit is fixed with end bar when the main and sub units are installed not be moved.
How to assemble the end bar
Firstly insert the end bar on
the upper side of rail
Push up the end bar to
arrow direction
Fasten the screw.
End bar

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▶ In case of installing on the wall directly,
1) Disassemble the back cover of main and sub unit as follows.
▪Disassemble the back cover by pulling part ②after pressing part ① of main unit.
▪ Check the space to install in consideration of external dimension of screw hole and back cover.
2) Check the space to install in consideration of external dimension of screw hole and back cover.
Main unit Sub unit
Main unit
Back cover
① pushing
② Pulling ① Pushing
② Pulling
Sub unit
Back cover
Main unit back cover Sub unit back cover
25.5
51
100.2
76.6
76.6
100.2
25.5 24.87

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3) Assemble back cover and fix on the wall with screw.
▪ Be cautious for the foreign material not to be put into the connector in case of fixing the back
cover on the wall. (Possibility of communication connection fault)
▪ Be cautious for the exposed board surface not to be scratched or damaged.
4) Insert the upper part of the main and sub body on the main/sub back cover and assemble for hook
to be locked fully by pushing the lower part.
▪Check whether the hook is fully assembly after assembling the product main body to the back
cover assembly.
- There is a big possibility of communication/function disorder when it is incompletely assembled.
Main unit
BACK COVER
Sub unit
BACK COVER
Fastening torque
recommended for screw
0.3 N∙m(3㎏f∙㎝)
M3X12
Main unit Sub unit
PUSH PUSH
Sub body
Main body
Main BACK COVER ASSY Sub BACK COVER ASSY

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5) Fix by inserting the fixing unit for each unit not to be separated as shown in the figure.
Fixing unit

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1.3 Wiring
Cautions
▶ Switch off the main power of every supplied gauge and wire after checking with the tester
whether the electric power on the wiring cable is on.
▶ Do not contact with the terminal absolutely because there is a possibility of electricity after
switching on.
▶ Make wire connection after switching off on the wire certainly.
1.3.1 How to wire
1.3.1.1 Recommended specification for electric power cable
▶ Vinyl insulated cable KSC 3304 0.9~2.0 ㎟
1.3.1.2 Recommended specification for terminal
▶ Use the insulated sleeve attached pressured terminal which is proper for M3 screw as shown in the
figure.
1.3.1.3 Measure for the noise
▶ Noise source
(A) Relay and contact point
(B) Solenoid coil and solenoid valve
(C) Electric power line
(D) Induction load
(E) Inventor
(F) Commutator in motor
(G) Phase angle control SCR
(H) Wireless communication device
(I) Welding machine
(J) High pressure ignition device and etc
(K)
▶ Measure for the noise
Make the wiring in cautious about the following points for the noise creation source.
(A) Make wiring with leaving gap between electric circuit and ground circuit for input circuit.
(B) Use the shield wire for the noise from the electrostatic induction.
Connect the shield wire to the ground terminal with using caution not to contact with the 2 point
ground as occasion demands.
(C) Make the wire for the input by twisting tightly against the noise from electric induction.
(D) Make the wire by referring [1.3.3.5 Use of sub relay] as necessary.
Under Φ5.8mm
Over 3.0mm Over Φ3.0mm
Under Φ5.8mm

SAMWONTECH
2nd Edition of TEMP2000M_Series IM : April. 8. 2014 Page 16 / 176
1.3.2 Terminal layout
1.3.2.2 TEMP2000M display part terminal
1.3.2.3 Control part terminal
Electric power (24V DC)
COM1
Display part, control part and
connection part
COM2
Display part and
PCconnection part (RS485)
+
Electric
power
(24V DC)
-
+
COM1
Display
part,
control
part and
control
COM2
I/O board,
control part
and
connection
Main
unit
INPUT
b
A
B
+
OUT1
(SSR,SCR,RET)
-
HBA
-
b
A
B
Sub unit
INPUT1
b
A
B
Sub unit
INPUT2
Ethernet
COM1
Connect display part and
connection part to PC (Ethernet)
HBA1, 2
+
OUT2
(SSR,SCR,RET)
-
+
OUT1
(SSR,SCR,RET)
-
+
OUT2
(SSR,SCR,RET)
-